LANCIER Monitoring RTS 1000D User manual

Operating instructions
RTS 1000D,
RTS 2600D, RTS 5200D
Pressurisation systems with Minidisplay
BA 073707.020/01.13

Page 2
Contents
Ordering data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Legal provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Conventional use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
For the safety of persons in charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Qualified employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Staff qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Safety instructions for electrical works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Safety instructions for works on compressed air lines and pressure tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Safety instructions for working with drying agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Remaining dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Service conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
General information on storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Functionality of pressurization system RTS 1000D, RTS 2600D und RTS 5200D . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Product marking, connection and operation RTS 1000D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Product marking, connection and operation RTS 2600D and RTS 5200D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Operation Minidisplay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Pressurised air supply, storage, drying and monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Multifunctional Relay MFR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Wall mounting RTS 1000D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Setting up the system RTS 2600D and RTS 5200D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Setting up and connecting backup air storage tank (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Remove transportation lock and humidity block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Connect the condensate surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Operating voltage AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Check compressor’s rotating direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Signal voltage DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Signal output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Before start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Set the equipment into operation / charge equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Function testing / setting of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Check and set reference value motor protective switch back-up fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Change setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Check and set the pressure switch "cable pressure too low" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Check and set the pressure switch "cable pressure too high" (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Check and set the pressure switch "high pressure" (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Check switch values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Check and set cable pressure (pressure reducer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Check and set pressure monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Check and set pressure limiting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Check humidity monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Check clock pulse air dryer change-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Setpoint value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Check clock pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Set clock pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Page 3
Important!
It is imperative to read and observe the safety instructions prior to start up!
Check the watchdog timing compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Setpoint value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Set watchdog timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Check non-return solenoid valve block (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Check maintenance signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Check door switch (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Operation On - Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Connection equipment pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Assignment outputs/flow meters RTS 1000D (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Assignment outputs/flow meters RTS 2600D und RTS 5200D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Emergency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Retrofit kit signalisation for emergency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Shut down operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Operation of multifunctional relay MFR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Meaning of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
General comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Maintenance interval every 400 operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Maintenance interval every 1200 operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
1. Carry out maintenance "400 operating hours" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
2. Change micro filter element (96) of micro filter (33) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Maintenance interval every 4,000 operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
1. Servicing compressor VD 7/2 (RTS 1000D) and VD 28/2 (RTS 2600D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
1. Servicing compressor VD 50/4 (RTS 5200D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
2. Servicing air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3. Servicing double non-return valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4. Servicing pressure limiting valve and micro filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
5. Servicing micro filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
6. Cyclone water separator (RTS 5200D only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
7. Carry out maintenance "400 operating hours" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
8. Function testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
9. Test impermeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
10. After maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Causes and remedy of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
What to do after "humidity fault"? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Display, operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Double non-return valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Drying agent container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Micro filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Compressor RTS 1000D, type VD 7/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Compressor RTS 2600D, type VD 28/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Compressor RTS 5200D, type VD 50/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Equipment lists pneumatics RTS 1000D, RTS 2600D and RTS 5200D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Pneumatics diagram RTS 1000D, RTS 2600D and RTS 5200D, no. 073445.072 . . . . . . . . . . . . . . . . . . . . . . . . .61
Equipment list electrics RTS 1000D, RTS 2600D and RTS 5200D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Circuit and wiring diagram RTS 1000D, RTS 2600D und RTS 5200D, no. 073659.000 . . . . . . . . . . . . . . . . . . . .63
Equipment list electrics RTS 1000D, RTS 2600D and RTS 5200D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Circuit and wiring diagram RTS 1000D, RTS 2600D und RTS 5200D, no. 073586.000 . . . . . . . . . . . . . . . . . . . .65
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
© 2013 LANCIER Monitoring GmbH This operating instruction must not be reproduced or made available,
either complete or in extracts, before the specific consent of LANCIER Monitoring GmbH.

Page 4
Technical specifications
Pressurization System Type RTS 1000D RTS 2600D RTS 5200D
Output power (with cable pressure set at 0,5 bar) 1000 Nl/h 2700 Nl/h 5000 Nl/h
Number of consumer load connection point max. 10 max. 30 max. 50
Intake capacity of flow meters max. 10 FMA 200C max. 30 FMA 200C max. 50 FMA 200C
Compressor set VD 7/2 VD 28/2 VD 50/4
Number of cylinders 2 2 4
Engine RPM 1425 min-1
Operating voltage 230 V, 1 Phase 230/400 V, 3 Phases 230/400 V, 3 Phases
Frequency 50 Hz
Current consumption of compressor, approx. 4,0 A 2,3 A 3,6 A
Working pressure of compressor max. 7,0 bar
Opening pressure safety valve "compressor" 7,0 bar ± 10 %
Working pressure On-Off 3,0 to 5,5 bar
Opening pressure safety valve "high-pressure" 7,0 bar
Output pressure is adjustable (customised) 0 - 1,0 bar
Opening pressure safety valve "cable pressure" Cable pressure + 0,2 bar ± 10 %
Relative humidity output air (typical) ⱕ1,5 %
Regeneration air mass 270-300 l/h ±10 % ca. 750 l/h ±10 % ca. 1500 l/h ±10 %
Regeneration time drying agent container 60 s 60 s 60 s
Content - air storage tank 6 l 40 l 60 l
Content - reserve air storage tank (Option) - 250 l 250 l
Ambient temperature limit +1 °C bis +40 °C
Ambient humidity limit 0 .. 90 % rel. humidity, non condensing
Signal voltage 48 or 60 V DC
Signal LEDs (standard) Operation (DC)
Humidity (F)
Fault (A)
Servicing (W)
Signal output (floating) Servicing (W)
Fault (Accumulative A)
Accumulative A = F, H, M, T
Workplace-related emission value 68 dB(A) 63 dB(A) 63 dB(A)
Measurement uncertainty dB(A) ± 2,3 dB(A)
Measuring system DIN 45635 section 1
Measuring conditions in the room
Measurements: Width x Depth x Height 600 x 400 x 880 mm 600 x 630 x 1330 mm 700 x 630 x 1760 mm
Weight ca. 66 kg ca. 135 kg ca. 170 kg
All pressure specifications are seen as gauge pressure specifications.
Ordering data
Pressurization system RTS 1000D with Minidisplay Order no. 073241.072
Pressurization system RTS 2600D with Minidisplay Order no. 049273.172
Pressurization system RTS 5200D with Minidisplay Order no. 049274.172
Accessories
AC/DC Power supply unit, 230 V AC/60 V DC Order no. 071662.000

Page 5
Scope of supply
• Pressurization system RTS 1000D, RTS 2600D or RTS 5200D, consisting of
- 1 solid metal cabinet with the following mounting parts:
- 1 compressor
- 1 air storage tank
- 1 air dryer system
- various control, measuring and display elements
• Condensate surge tank with hose
• Operating instruction
• CE Declaration of Conformity
Marking
The pressurization systema are clearly marked by the content of
the name plate including technical specifications and manufac-
turer's instructions. The name plates ar found inside on the bot-
tom right of the housing base (see pages 12/13).
Accordance with the applicable regulations is validated with the
enclosed CE Declaration of Conformity (see the back of this
operating instruction).
Symbols used
Attention Danger!
This symbol warns of the health risks up to threatening injuries or death.
Warning Danger of electric voltage!
This symbol warns of the health risks up to threatening injuries or death
caused by electric voltage.
Turn power off!
This symbol indicates that electrical components and systems must be disconnected prior to
maintenance and repair work and also protected against resetting.
Wear protective gloves!
This symbol indicates that protective gloves must be worn during the works described.
Wear safety glasses!
This symbol indicates that safety glasses must be worn during the works described.
Note for disposal!
This symbol indicates that the resulting waste must be disposed ecologically and not become
domestic waste.

Page 6
Legal provisions
Liability
The information, data and references specified in this operating instruction were up-to-date on the day of print.
Claims on systems already supplied can only be asserted conditionally from details, illustrations and descrip-
tions.
LANCIER Monitoring GmbH assume no liability for damages and disruption of operations, which may result
from:
• Non compliant use
• Arbitrary change to the equipment
• Improper work on and with the equipment
• Operating and setting error
• Disregarding existing standards, directives and accident prevention regulations
• Disregarding operating instruction
Warranty
• Warranty takes place according to the general terms and conditions of LANCIER Monitoring GmbH.
• Warranty claims must be asserted to LANCIER Monitoring GmbH immediately upon detecting a fault or fail-
ure.
• The warranty terminates in all cases where also no liability claims can be asserted.
General
This operating instruction is valid for the pressurization system RTS 1000D, RTS 2600D and RTS 5200D and
its variants.
It shall help you to get to know the product and contains important information to operate the system safely,
properly and economically, to make use of the range of functions, to lessen repair costs and down times, as
well as to increase the reliability and service life of the equipment.
Furthermore, this manual will enable you to carry out maintenance and repair work on the pressurization sys-
tem yourself for daily use.
It contains safety instructions, which must be observed.
During operation, other instructions must be observed if necessary for components to be installed optionally,
such as flow meter, distribution devices etc.
The operating instruction is supplemented with instructions on the basis of current national regulations on
accident prevention and environmental protection.
The operating instruction must always be on hand at the point where the equipment is used, complete and in
legible condition.
The operating instruction shall be read and applied by anyone assigned to work with/on the
system, e.g. during
• operation, including installation, setting up, fault repair in the production flow, removal of
production waste, care, disposal of materials.
• Maintenance (servicing, inspection, repair)
• Transportation
Besides the instruction manual and the accident prevention regulations applicable in the country and site of
use, the recognised specialised rules for safe and professional work shall also be observed.
This documentation was compiled with the utmost diligence, taking the existing regulations into consideration.
However, variations cannot be excluded. LANCIER Monitoring reserves the right to make technical modifica-
tions to the pressurization system without prior notification and assumes no legal responsibility or liability for
damages, which may arise.
Any necessary changes are promptly incorporated into the current versions of this operating instruction.

Page 7
Conventional use
Pressurization system RTS 1000D, RTS 2600D and RTS 5200D
• is solely intended for use as a system to compress and dry purified air, to supply cables or cooling water
lines.
• is solely fit for compressing and drying purified air to be supplied to cables and cooling water lines.
• shall only be used for the purposes validated by LANCIER Monitoring.
• shall only be operated under the conditions stipulated in this operating instruction.
• shall only be operated with the settings and variants stipulated in this operating instruction.
The automatic operation of the system permits unsupervised, steady use.
Any other use is not classed as conventional. The manufacturer takes no responsibility for any resulting
damages. The operator alone bears the risks!
Arbitrary changes in design or system rebuild are prohibited without the written consent of the manufacturer,
as are modifications and interventions in the control programme, the compressor and settings of the drying
process, as well as the pressures used.
Compliance with the stipulated operating, servicing and repair conditions also form part of conventional use.
Safety instructions
Important!
It is imperative to read and observe the safety instructions prior to start up.
The operating instruction must always be stored within reach.
For the safety of persons in charge
Operator
Operator is any natural or legal person, who uses the equipment or on whose instructions the equipment is
used.
The operator or his safety officer must guarantee, that
• all relevant regulations, references and laws are adhered to.
• only qualified employees work on and with the equipment
• employees have the operating instruction available during all works and abide by this.
• non-qualified employees are forbidden from working on and with the equipment, as well as installation and
servicing. The necessary accident prevention and safety instructions must be are adhered to.
Qualified employees
Qualified employees are persons who are authorised by the person in charge for equipment safety based on
their training, experience, instruction and knowledge on relevant standards and provisions, accident prevention
regulations and operating conditions, to carry out operations required and be able to identify and prevent pos-
sible dangers.
Staff qualification
Briefed person
Operations Briefed person with technical training Electro specialists
Initial commissioning - - ✔
Operation ✔✔✔
Fault repair
- mechanic - ✔✔
- electrical - - ✔
Cleaning ✔✔✔
Servicing - ✔✔
Work on the electrics - - ✔
Packaging / transportation ✔✔✔

Page 8
General safety instructions
These safety instructions are not exhaustive. For questions and problems please contact the customer service
department at LANCIER Monitoring.
• Always store the operating instruction within reach!
Accident prevention!
Risk of damage!
• The system is classed as state-of-the-art at the time of start-up and essentially reliable.
• The system must only be operated in technically-sound condition, with the protective devices enabled. The
operating instruction should be observed properly, conscious of risks and safety.
• The area surrounding the system shall be kept clean and tidy. Contaminations and obstructions of the equip-
ment's function, as well as restrictions in the freedom of movement of operating personnel, can lead to oper-
ational faults and accidents.
• The operating personnel are obliged to check the equipment and its function groups at least once a week for
damages and faults. Changes, including those to the operating behaviour, which affect the safety, shall be
reported and corrected immediately.
• Risks for persons, the equipment itself and for other material assets emanate from the equipment, if
- non-qualified personnel work on and with the equipment
- the equipment is not used conventionally
- the equipment is set or connected incorrectly
• The equipment must be set and fitted so that it fulfils its function for proper and conventional use in fail-safe
operation, representing no danger.
• Suitable measures must be taken so that an equipment breakdown does not result in any damage to per-
sons or property.
• Specific faults which may compromise safety have to be corrected immediately!
• The pressurization system RTS 1000D, RTS 2600D and RTS 5200D must only be installed, operated, serv-
iced and repaired by persons who have been briefed on the potential dangers.
• Refittings, modifications or rebuilds of the equipment are strictly prohibited! Always consult LANCIER Moni-
toring in any case.
• The electricity supply and other works/repairs to the system's electrical fittings must only be carried out by
electric specialists.
• Keep all safety instructions and danger warnings on the system in legible condition!
• Do not undo or open screw connections and tank, before the system is depressurised. Open to bleed the
safety valve "high-pressure" (42)
• Do not operate, service or repair the system with wet hands!
• Do not touch the drying agent with wet hands - heat build-up!
• Do not open the drying agent container before it is depressurised!
• Adhere to the terms stipulated or specified in the operating instruction for periodic inspections/maintenance.
• After any maintenance and repair work check all unfastened screw connections.
• Disconnect the operating voltage main switch prior to maintenance and repair works.
• After connecting electricity: Take caution with live components!
• For works on opened system: Take caution with heated components!
• Only use original LANCIER Monitoring replacement parts!
Accident prevention!
• Use personal protective equipment and wear close-fitting work clothes and work safety
footwear!
• When using drying agents wear work gloves and safety glasses!
• Always tie back long hair, do not wear loose clothing or jewellery including rings!
Note for disposal!
• Dispose of used drying agents in accordance with the regulations applicable in the country and site of use.

Page 9
Safety instructions for electrical works
Deadly risk!
The operating voltage necessary for the system can have fatal consequences if live parts are
touched!
• If a short circuit occurs there is the risk of sparking and fire.
• The system connection shall be dimensioned adequately to avoid overload.
• The operating voltage supply line must be equipped with a main switch (e. g. according to VDE 0113) and
16 A back-up fuses by the customer.
• In the event of failure in the electrical power supply the system must be disconnected immediately.
• Active live parts of the electrical system must not be worked.
Deadly risk!
Before commencing work with system parts, which are supplied with electrical power, switch
system to zero potential on the main control switch and safeguard against unexpected resetting!
Otherwise there is danger through electric voltage!
• Only use original fuses with stipulated current.
• The electrical system must be in sound condition and checked regularly. Defects, such as loose connections
etc. shall be reported and remedied immediately.
• The switching cabinet as well as all connection and terminal boxes shall always be kept closed. Access for
the purpose of inspection and maintenance of electrical equipment is only permitted to authorised personnel
(see chapter "qualified personnel")
• The active parts of the electrical equipment must be protected against direct contact according to their volt-
age, frequency, usage category and place of operation by insulation, position, arrangement or permanent fit-
tings.
• The electrical equipment must feature protection in direct contact according to its voltage, frequency, typee
of use and place of operation, so that in the case of a fault, there is protection available against dangerous
touch voltage.
Safety instructions for works on compressed air lines and pressure tanks
Deadly risk!
The pressures necessary for the equipment can lead to injuries. During repair works on com-
pressed air components, pressure lines and tanks to be opened shall be depressurised.
• The lines to be connected must be marked clearly and permanently, in order to rule out the dangers caused
by a mix-up.
The air storage tank must be inspected at regular intervals. This inspection must take place
according to customary regulations.
Safety instructions for working with drying agents
Deadly risk!
The pressures necessary for the equipment can lead to injuries. During repair works on com-
pressed air components or drying agent containers, pressure lines to be opened shall be depres-
surised.
Risk of injury!
• The drying agent has an absorbing effect and can lead to shrinkage after long contact with
skin.
• In contact with water the drying agent generates heat, which can lead to mucosa and skin
burns.
Risk of injury!
Wear protective gloves when working with drying agents.
Risk of injury!
Wear safety glasses when working with drying agents.

Page 10
Safety devices
Safety devices are put in place for the health and safety of employees employed on the equip-
ment and protects the equipment against damage. The devices must be inspected regularly.
• The equipment may only be operated with functioning protective devices.
• The electrical components shall be provided with a cover plate. This must be mounted during operation.
• The safety devices must protect all moving and electrical parts and may not be handled or cancelled.
Before starting up equipment, ensure that the safety devices are mounted and functional.
The safety devices may only be removed
• After complete shutdown of equipment
• With safeguarding against warm restart of equipment
Remaining dangers
The dangers emanating from the equipment, occur during work inside the metal cabinet and
within the actual boundaries of the equipment, if the equipment has to be started up, e.g. for
• maintenance
• refitting
• fault diagnostics and remedy
In maintenance and refitting work, for which the equipment has to be started up, a second per-
son should always be present to disconnect the equipment in an emergency situation.
Always carry out work with greatest care and attention!
Watch out for the following dangers:
• Risk of injury by getting caught in the movement area of the compressor.
• Risk of injury caused by squashing and shutting in upper and lower limbs when assembling and disassem-
bling the equipment.
• Risk of injury caused by squashing and shutting in upper and lower limbs when transporting equipment.
Service conditions
Temperatures
• Ambient temperature limit: +1 °C to + 40 °C
Sound function is guaranteed in this temperature range.
• Temperatures outside of this range do not guarantee the functionality of the equipment.
Ambient conditions
• Environmental media, especially chemically aggressive, can corrode seals, hoses, cables and plastics.
• Ambient media, especially chemically aggresive ones, might affect seals, hoses, cables and other plastic ele-
ments.
Installation conditions
• The equipment should be installed in a dry, dust and frost-free room, while adhering to the general guidelines
for work places.
• Furthermore, the equipment must be installed on a firm, load-bearing and level ground.

Page 11
Transportation
Accident prevention!
The equipment may only be transported with sufficient means of transportation.
It must be fixed securely during transportation. Avoid knocks to the equipment.
The equipment can be moved on a pallet to in-plant transport via an elevating platform truck or forklift truck.
When moving the equipment mind the weight to prevent it from tipping or rolling.
• When moving the equipment keep the lifting height as low as possible.
• When moving the equipment pay attention that all electrical and pneumatic connections (also to the wiring
harness and if required, reserve air storage tank) are disconnected.
• Observe the safety regulations for handling the elevating platform truck or forklift truck when moving equip-
ment.
Storage
General information on storage
• If the equipment is not installed and started up immediately, it must be stored under appropriate storage
conditions in a dry, dust and frost-free indoor area, protected from sunlight.
• The equipment should be wrapped in plastic or foil packaging.
• The storage time should not exceed one year.
Functionality of pressurization system RTS 1000D, RTS 2600D und RTS
5200D
The compressor draws in external air and compresses this to approx. 7 bar. Then the compressed air is chan-
nelled in the air dryer, alternatively by two drying agent containers, in which the air is dehumidified. In doing
so, the air is only dried in one drying agent container, while at the same time in another drying agent container
the existing drying agent is regenerated by a branch current of the already dried air. The humid regeneration air
is collected in the condensate surge tank.
The air dried in this way is stored in the air storage tank with a pressure between 3.0 and 5.5 bar. A pressure
monitor ensures sufficient compressed air in the air storage tank, in which it switches the compressor on and
off. The existing air pressure in the air storage tank can be read on the "high pressure" manometer.
A built-in air regulator reduces the stored compressed air from the air storage tank to the required cable pres-
sure. This can be read on the "cable pressure" manometer.
This pressure-reduced air reaches the distribution device of the connected cable network via an shut-off valve
and an injector. In order to guarantee proper operation the dried compressed air is constantly checked for its
humidity content in the humidity monitoring unit. If the relative air humidity rises over 4%, the compressor is
switched off. A signal "F" is generated.
The pressure in the air storage tank is constantly monitored. If this rises to 7.0 bar, the pressure is blown off
via a safety valve.
Likewise, the pressure conducted to the distribution devices is constantly monitored. If this exceeds the set
cable pressure by 0.2 bar, the pressure is blown off via a safety valve. If the pressure drops by 0.2 bar below
the set cable pressure, a pressure switch activates the signal "N".
The equipment runs fully automatically after startup. Operational upsets are displayed on the mulit functional
relay (MFR) and the minidisplay at the display panel. In addition these fault signals are relayed to an external
control centre.
The MFR distributes the drying and regenerating processes evenly to both drying containers by means of the
solenoid valves. So none of them will be flooded, when only little amounts of air are produced.
The solenoid valves also allow for unpressurised compressor starts.

Page 12
Product description
Product marking, connection and operation RTS 1000D
The code designations specified in squared brackets [ ] correspond to the pneumatic and electrical plans in the annex.
1
Distribution panels (Option)
10 2 11 4 8 9 3 5/6 2
07
0 Product marking
The name plate is found inside on the right bot-
tom (RTS 1000D) or on the center of the interme-
diate bottom (RTS 2600D and RTS 5200D).
1 Display panel
2 Mounting links
3 Connecting cable AC
4 Equipment output
5 Motor protective switch [Q4]
to manually switch the compressor on and off,
features a built-in protective relay to protect the
motor from excessive current consumption.
6 Main switch signal voltage DC [Q2]
7 Pressure reducer [12.1]
reduduces the high-pressure to the designated
output pressure. Preset.
8 Testing valve "cable pressure" [7.1]
is used to check the preset cable pressure. A
mobile pressurisation system may be connected
here in case of system faults or during mainte-
nance.
9 Shut-off valve "Cable pressure" [13.1]
is used to open or close the pressurised air flow
to the consumers.
10 Condensate discharge hose
11 Connecting block cover

Page 13
Product marking, connection and operation RTS 2600D and RTS 5200D
115 Connector for twin system
for the connection of a second pressurisation system e. g. for maintenance and repair services.
76 Condensate surge tank
90 Door switch [S8] (Option)
•interrupts the signal output when actuated,
• reactivates the signal output when the door is shut again.
116 Cyclone separator (RTS 5200D only)
0
90
116
1
10
76
9
7
1811563115 4

Page 14
Display panel
12 "Cable pressure" manometer [11.2] displays the pressure of the air that flows to the outlet.
13 High pressure" manometer [11.1] displays the pressure in the air storage tank [9.1].
14
Minidisplay shows the most important system parameters and allows for their manipulation .
15 Total air flow meter (15.2) displays the total air flow to the outlets.
The code designations specified in squared brackets [ ] correspond to the pneumatic and electrical plans in the annex.
12 13 14 15

Page 15
Operation Minidisplay
The Minidisplay (14) displays the most
important system parameters and allows for
their manipulation.
Warning!
Only press the „F-off“ button (44)
when a humidity fault occurs.
proper work of the system is not
assured (see page 23).
38 44 39 45 46 40-43
Operation
38 5 digit measured value display
- displays the total operating hours of the system.
- displays the remaining operating hours until next maintenance whe key „W“ (46) is held down.
39 8 digit humidity display
- displays the relative humidity of the output air:
green range (first 6 LEDs): admissible relative humidity of the output air.
red range (last 2 LEDs): inadmissible relative humidity of the output air.
- shows misfunction of the humidity sensor (37) (defective connection, sensor defect):
both red LEDs are flashing alternating (last 2 LEDs).
40 Signal-LED „DC“
- illuminates when signal voltage is pending, the main switch signal voltage DC (6) is on and the fuse
„DC“ (B) of the MFR is intact.
41 Signal-LED „A“
- illuminates when the common system signal is pending (runtime fault „T“, humidity fault „F“, high-pres-
sure fault „H“ or compressor fault „M“) .
42 Signal-LED „W“
- illuminates when the preset maintenance interval is due (normally 400 hours of operation).
43 Signal-LED „F-on“
- illuminates when humidity monitoring is active.
- turns off when humidity monitoring is deactivated ("running dry“) by pressing button „F-off“ (44).
44 Button „F-off“ -Use in case of fault only! See page 23-
- deactivates humidity monitoring, e.g. to run dry system (see page 23).
- Signal-LED „F-on“ (43) turns off.
- pressing button „F-off“ for 5 seconds reactivates humidity monitoring.
- Signal-LED „F-on“ (43) illuminates again.
45 Button „Test“
- may be pressed to check an optionally connected external signalisation.
- Relais „K-W“ activates and Relais „K-A“ deactivates.
- Signal LEDs „W“ (42) and „A“ (41) illuminate.
- Alarm „A“ must occur in the remote control center if a signal line is connected.
46 Button „W“
- shows the remaining operating hours until the next maintenance on the display (38).
- pressing buttons „W“ and „Test“ (45) together for 5 seconds resets the operating hour meter to the
default value of 400 hours.
This process is irreversible!

Page 16
Pressurised air supply, storage, drying and monitoring
17 Compressor carriage
18 Compressor [2.1] condenses the air drawn in at approx. 6.0 bar.
19 Air intake filter of the compressor [1.1]
20 Rubber/metal oscillating buffer
21 Safety valve "compressor" [10.1] protects the compressor against excessive pressure.
22 Fan [E1] vents the compressor area.
23 Cooler [3.1] for the compressor exhaust air.
24 Air storage tank [9.1] stores the dried pressurised air.
25 Safety valve "high pressure" [10.4] protects the air storage tank (24) [9.1] against excessive pressure.
26 Air dryer [5.1] dries the pressurised air alternatively in one of the two containers, while the drying agent is
regenerated in the other container.
27 Nozzle - output air „cable pressure“ [14.1]
restricts the air flow to the outlet, so as to prevent exceeding the maximum quantity delivered to the equip-
ment.
28 Non-return valve [4.1] prevents a reversed flow of pressurised air from the distribution device.
29
Safety valve "cable pressure" [10.5] protects the pressurised air consumer load against excessive pressure .
30 Pressure switch "cable pressure too high" [B3] (Option) (RTS 2600D & RTS 5200D only, no illustration)
activates the signal "N" when the preset cable pressure is increased by 0.2 bar.
31 Pressure switch "cable pressure too low" [B2]
activates the signal "N" when the preset cable pressure is reduced by 0.2 bar.
32 Solenoid valves for air dryer [left:Y1, right Y2]
control the air flow alternatively by one of the two drying agent containers and lead the regeneration air
flow from the passive drying agent container outside (to condensate surge tank).
RTS 1000D 33 35 26 34 28 37 29 30 31 36
22 32 21 18 19 17 20 24 25 27

Page 17
33 Micro filter [1.5] protects the control and measurement devices from contaminations.
34 Pressure limiting valve [8.1]
opens when the air flow has reached a pressure of 5.5 bar after leaving the air dryer (26) [5.1].
35 Double non-return valve [6.1]
routes the dried pressurised air in the active drying agent container to the air storage tank (24) [9.1] and
returns a part of the air flow for regeneration of the drying agent into the passive drying agent container.
36 Pressure monitor [F6] monitors the pressure in the air storage container (24) [9.1] and switches the com-
pressor on and off once the upper and lower pressure value is reached.
37 Humidity sensor for MFR monitors the relative humidity of the output air. When reaching the upper limit,
the MFR activates fault „F“ and shuts the system down.
115 Test flange [7.3] for air tank inspection (RTS 2600D & RTS 5200D only).
114 Non-return solenoid valve block [Y7] withscrewed joint for backup system (RTS 2600D & RTS 5200D only)
leads compressed air from a backup air storage tank (option) to the system’s air storage tank to assure air
supply of the connected cable while fault „A“ is pending.
79 Pressure switch "high pressure" [B1] (Option for RTS 2600D & RTS 5200D, no illustration)
activates the signal "A" when the pressure in the air storage tank drops below 2.0.
The code designations specified in squared brackets [ ] correspond to the pneumatic and electrical plans in the annex.
33/35
34
28
29
114
31/30
36
27
37
25
115
26
32
24
23
22 RTS 2600D
RTS 5200D
18
19
18
21
20
17

Page 18
Multifunctional Relay MFR
The MFR controls and monitors the pressurisation system.
A596061 62706963 646566
52 53 48 54 55 67 49 51 56 68 57 89 B 47
KY1
KY7
KY2 KK1 K-W K-A K-N
47 Signal-LED „DC“
48 Signal-LED „F“
49 Signal-LED „H“
51 Signal-LED „N“
52 Signal-LED „AC“
53 Signal-LED „Remote“
54 Signal-LED „F-On“
55 Signal-LED „T-Runtime“
56 Signal-LED „Ext. Signal in“
57 Signal-LED „Ext. Signalization“
59 Signal-LED „Y1 state“
60 Signal-LED „Y2 state“
61 Signal-LED „Comp OK“
62 Signal-LED „State Comp in“
63 Signal output-LED „W“
64 Signal output-LED „A“
65 Signal output-LED „N“
66 Signal-LED „Option ext. Tank“
67 Button „F-Off“
68 Button „external Signalization“ [S12]
69 Button „Reset maintenance“ [S10]
70 Button „Test“ W Signal, A Signal [S9]
89 Signal-LED „Signal interruption“ (Option)
A Fuse „AC“
B Fuse „DC“
Relay with labeling acc. to wiring diagram
KY1

Page 19
Electrics
5 Motor protective switch [Q4]
to manually switch the compressor on and off, features a built-in protective relay to protect the motor from
excessive current consumption.
6 DC main switch signal voltage [Q2]
71 Auxiliary switch of [Q4]
switches the neutral conductor in 3-phase.
72 Motor contacter / switch [K1]
switches the compressor (18) [2.1] on and off after the switching of the pressure monitor (36) [F6].
117 Auxiliary switch of [K1] (Option)
for special purposes.
73 Multifunctional relay MFR
controls all workflows of the pressurisation system, among others:
- redirects the solenoid valve (32) [Y1, Y2] to change the drying agent container in the clock pulse.
-switches off the compressor via the motor contacter / switch (72) [K1] and activates the signal "F" when
the humidity content of the dried air is inadmissibly high.
-
monitors the running time of the compressor (max. approx. 90 min.) and prevents possible running
through.
-activates the signal "T" to signal module and disconnects the compressor after exceeding the preset run-
ning time.
-optionally wired, e.g. for flow meter FMA.
-activates the output common signal "A" (fault) in potential free form, when one of the faults "F" or "T" is
pending, or if the systems AC power broke down. The individual signals of the output common signal are
dependent on equipment.
- activates the connection between an optionally connected backup air storage tank and the consumer by
the solenoid valve [Y7].
74 Power pack 230 V AC/60 DC (Option, no illustration)
Essential, if there is no external signal voltage 48/60 V available.
75 Connecting block [X1]
75/74 73 72 117 5 71 6

Page 20
Mounting
Wall mounting RTS 1000D
The pressurisation system RTS 1000D is designed for wall mounting
For this purpose, 4 mounting links (2) are attached to the back of the
equipment.
The wall must be constructed for exposure to dynamic stresses and
strains. LANCIER Monitoring assumes no liability whatsoever for wall
mounting.
The place of mounting should be dry and swept clean.
Minimum distance to adjacent walls and equipment = 100 mm
• Drill 4 holes into a load-bearing wall.
horizontal distance: 525 mm
vertical distance: 830 mm
• Use suitable fastening for the mounting (wall plug and screws).
• Use appropriate lifting tool for a safe positioning of the system.
• Screw the equipment tightly into the 4 holes (2) without wall clear-
ance.
Setting up the system RTS 2600D and RTS 5200D
The pressurisation system RTS 2600D und RTS 5200D is
designed to be located at floor level. The floor must be con-
structed for exposure to dynamic stresses and strains. LANCIER
Monitoring assumes no liability whatsoever for wall mounting.
The place of mounting should be dry and swept clean.
Minimum distance to adjacent walls and equipment
= 400 mm
Setting up and connecting backup air storage tank (Option)
• Screw backup air storage tank with suitable fastening for the
mounting (wall plug and screws) to the floor. Mind minimum
distances and access to handhole.
• Connect backup air storage tank with pressurisation system by air hose.
• Check all connections for impermeability.
Remove transportation lock and humidity block
• Remove transportation lock (16) from the compressor
(RTS 2600D and RTS 5200D only)
Remove humidity blocks (if provided) from
• condensate discharge hose (10) and
• air intake filter (19) of the compressor. RTS 2600D RTS 5200D
16 19 16 19
Connect the condensate surge tank
• Place the surge tank (76) underneath the equipment.
• Guide the condensate discharge hose (10) through the desig-
nated opening in the left side panel, insert it on the hose noz-
zle of the condensate surge tank and tighten it with the con-
necting nut.
• The venting holes of the cap must stay open!
76 10
RTS 1000
525 mm
830 mm
2
2