M-system R7ML-RS4 User manual

R7ML-RS4
P. 1 / 10
EM-7805-C Rev.2
RTD INPUT MODULE, 4 points
(MECHATROLINK-I/ -II)MODEL R7ML-RS4
INSTRUCTION MANUAL
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
■PACKAGE INCLUDES:
RTD input module............................................................ (1)
■MODEL NO.
Confirm that the model number described on the product is
exactly what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
POINTS OF CAUTION
■POWER INPUT RATING & OPERATIONAL RANGE
•Locate the power input rating marked on the product and
confirm its operational range as indicated below:
24V DC rating: 24V ±10%, approx. 70mA
■GENERAL PRECAUTIONS
•Before you remove the unit or mount it, turn off the power
supply and input signal for safety.
■ENVIRONMENT
•Indoor use.
•When heavy dust or metal particles are present in the
air, install the unit inside proper housing with sufficient
ventilation.
•Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
•Environmental temperature must be within 0 to 55°C (32
to 131°F) with relative humidity within 30 to 90% RH in
order to ensure adequate life span and operation.
■WIRING
•Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
•Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■AND ....
•The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
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SENTRONIC AG

R7ML-RS4
P. 2 / 10
EM-7805-C Rev.2
COMPONENT IDENTIFICATION
5
4
3
2
1
0
9
8
7
6
ERR RD
RUN SD
PWR X10 X1
STATION ADD. B. RATE
CNFG.
12345678
4567
123
10 11 12 13
2341
15 16 17 18
7896
14
5
MECHATROLINK Setting Rotary SW
MECHATROLINK
Connector
Station Address Setting
Rotary SW
Status Indicator LED
Operating Mode Setting DIP SW (SW1)
PC Configurator Jack
Power Supply Terminals
MECHATROLINK Connector
Input Terminals
■LEFT SIDE VIEW
■FRONT VIEW
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
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SENTRONIC AG

R7ML-RS4
P. 3 / 10
EM-7805-C Rev.2
■STATUS INDICATOR LED
ID COLOR FUNCTION
PWR Green Turns on when the internal 5V is supplied
normally.
RUN Green Turns on in normal communications
conditions.
ERR Red Turns on in no communication or setting
error.
SD Green Turns on when the module is transmitting.
RD Green Turns on when the module is receiving.
■STATION ADDRESS
Station Address is selected between 60H and 7FH (Intel-
ligent I/O) in hexadecimal. (Certain numbers may not be
selectable depending on the master types. Refer to the in-
struction manual of the master unit.)
The left switch determines the MSD, while the right switch
does the LSD of the address.
(Factory setting: 60H)
Station Address Setting (LSD)
Station Address Setting (MSD)
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
■MECHATROLINK MODE
Choose MECHATROLINK-I or -II, and the data size. Posi-
tions 2, 4 through 9 are unused.
(Factory setting: 1)
5
4
3
2
1
0
9
8
7
6
MECHATROLINK Setting
0 : MECHATROLINK-II (32-byte mode)
1 : MECHATROLINK-II (17- byte mode)
3 : MECHATROLINK-I (17- byte mode)
■EXTENSION MODULE
Combinations with any extension module is selectable.
■OPERATING MODE
(*) Factory setting
• Extension (SW1-1, 1-2)
SW1-1 SW1-2 Extension
OFF OFF No extension (*)
ON OFF Discrete input, 8 or 16 points
OFF ON Discrete output, 8 or 16 points
• Conversion rate (SW1-3)
SW1-3 Conversion rate
OFF 250 msec. (*)
ON 1 sec.
• Burnout (SW1-4)
SW1-4 Burnout
OFF Upscale (*)
ON Downscale
• RTD type (SW1-5, 1-6, 1-7, 1-8)
SW1-5 SW1-6 SW1-7 SW1-8 RTD type
OFF OFF OFF OFF Pt 100 (JIS ’97, IEC) (*)
ON OFF OFF OFF Pt 100 (JIS ’89)
OFF ON OFF OFF JPt 100 (JIS ’89)
ON ON OFF OFF Pt 50 (JIS ’81)
OFF OFF ON OFF Ni 100
ON OFF ON OFF Cu 10 @ 25°C
OFF OFF OFF ON Cu 50
ON ON ON ON PC Configurator setting
■PC CONFIGURATOR JACK
Analog input modules are equipped with the PC Configura-
tor Jack.
The PC Configurator is used to set the following parameters
for each channel.
• Zero and span adjustments
• Scaling (factory default: engineering unit conversion (°C))
• Conversion rate (factory default: 500 msec.)
• Sensor type and range
Before starting programming, turn on the front SW1-5, 6, 7,
8. For more information about the programming using the
R7CON, please refer to the R7CON Users Manual.
■POWER SUPPLY TERMINAL ASSIGNMENT
4
NC
5
NC
6
+24V
1
NC
2
NC
3
FG
7
0V
NO. ID FUNCTION, NOTES
1 NC ----
2 NC ----
3 FG FG
4 NC ----
5 NC ----
6 +24V Power input (24V DC)
7 0V Power input (0V)
■INPUT TERMINAL ASSIGNMENT
10
INA0
11
INb0
12
INA1
1
NC
2
INB0
3
NC
13
INb1
4
INB1
14
NC
5
NC
15
INA2
6
NC
16
INb2
7
INB2
17
INA3
8
NC
9
INB3
18
INb3
NO. ID FUNCTION NO. ID FUNCTION
1 NC No connection 10 INA0 RTD 0-A
2 INB0 RTD 0-B 11 INb0 RTD 0-b
3 NC No connection 12 INA1 RTD 1-A
4 INB1 RTD 1-B 13 INb1 RTD 1-b
5 NC No connection 14 NC No connection
6 NC No connection 15 INA2 RTD 2-A
7 INB2 RTD 2-B 16 INb2 RTD 2-b
8 NC No connection 17 INA3 RTD 3-A
9 INB3 RTD 3-B 18 INb3 RTD 3-b
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SENTRONIC AG

R7ML-RS4
P. 4 / 10
EM-7805-C Rev.2
EXTERNAL DIMENSIONS unit: mm (inch)
4567
123
10 11 12 13
2341
15 16 17 18
789 6
14
5
30 (1.18) [5 (.20)]
3
(.12)
5.5 (.22)
DIN RAIL
35mm wide
54 (2.13)
17 (.66)
50 (1.97) 18.5 (.73)
115 (4.53)3 (.12)
7–M3 SCREW
TERMINALS for POWER
18–M3 SCREW
TERMINALS for INPUT
6 (.24) 6 (.24)
75 (2.95)
CONNECTION DIAGRAM
Connect the unit as in the diagram below.
EXTENSION CONNECTOR
10
INA0
2
INB0
11
INb0
INPUT 0
INA1
INB1
INb1
INPUT 1
INA2
INB2
INb2
INPUT 2
INA3
INB3
INb3
INPUT 3
12
4
13
15
7
16
17
9
18
7
6
3
0V
24VDC
FG
MECHATROLINK
CONNECTOR
MECHATROLINK
CONNECTOR
*
*
■ Input Connection Example
INAn
INBn
INbn
RTD
A
B
B
* MECHATROLINK connectors are internally connected.
The network cable can be connected to either one.
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SENTRONIC AG

R7ML-RS4
P. 5 / 10
EM-7805-C Rev.2
WIRING INSTRUCTIONS
■SCREW TERMINAL
Torque: 0.5 N·m
■SOLDERLESS TERMINAL mm (inch)
Refer to the drawing below for recommended ring tongue
terminal size. Spade tongue type is also applicable. Solder-
less terminal:
Applicable wire size: 0.25 to 1.65 mm2(AWG 22 to 16)
Recommended manufacturer: Japan Solderless Terminal
MFG. Co., Ltd, Nichifu Co., Ltd
6 (.24) max
3.3 (.13) max
mm (inch)
MECHATROLINK CONNECTION
■MECHATROLINK CONNECTION
SRD +
SRD –
SLD
Master
termi-
nator
termi-
nator
* Terminator
Be sure to connect the terminating resistors to the unit at both ends of transmission line.
Use the terminating resistor dedicated for MECHATROLINK: Model JEPMC-W6022, Yaskawa Controls Co., Ltd.
Certain types of Master units may have incorporated terminating resistors. Consult the instruction manual for the Master.
SRD +
SRD –
SLD
SRD +
SRD –
SLD
Slave
SRD +
SRD –
SLD
SRD +
SRD –
SLD
Slave
SRD +
SRD –
SLD
MECHATROLINK
Cable
MECHATROLINK
Cable
* *
MECHATROLINK COMMUNICATION
■MECHATROLINK-I
Baud rate: 4 Mbps
Transmission distance: 50 m max.
Distance between stations: 30 cm min.
Transmission media: MECHATROLINK cable (Model JEPMC-W6003-x-E, Yaskawa Controls Co., Ltd.)
Max. number of slaves: 15 (The maximum number of slaves might change depending on the master unit. Refer to the
manual of the master unit)
Transmission cycle: 2 msec. (fixed)
Data length: 17 byte
■MECHATROLINK-II
Baud rate: 10 Mbps
Transmission distance: 50 m max.
Distance between stations: 50 cm min.
Transmission media: MECHATROLINK cable (Model JEPMC-W6003-x-E, Yaskawa Controls Co., Ltd.)
Max. number of slaves: 30 (The maximum number of slaves might change depending on the master unit. Refer to the
manual of the master unit)
Transmission cycle: 0.5 msec., 1 msec., 1.5 msec., 2 msec., 4 msec., 8 msec.
Data length: 17 bytes / 32 bytes selectable (Must choose identical data size for all stations on one network)
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SENTRONIC AG

R7ML-RS4
P. 6 / 10
EM-7805-C Rev.2
MECHATROLINK RELATED COMMANDS
■MECHATROLINK DATA LINK LAYER COMMAND DESCRIPTIONS
The R7ML, Intelligent I/O, performs the connection-type communications according to MECHATROLINK protocol.
The following tables explain Data Link Layer Commands supported by the R7ML.
• MDS Command (04H) Data Format
Byte COMMAND RESPONSE REMARKS
0 MDS (04H) S (0) (90H) Message Data Search (MDS) Command: Read the ID from the slave station
S (0): Response to MDS
1 0 ID1 (00H)
2 0 ID2 (80H) Intelligent I/O specified
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
12 0 0
13 0 0
14 0 0
15 0 0
16 0 0
17
:
31
0
:
0
0
:
0
Byte 17 through 31 are always 0 in the 32-byte mode.
These bytes are unavailable for MECHATROLINK-I, or MECHATROLINK-II in the 17-
byte mode.
• CDRW Command (03H) Data Format
Byte COMMAND RESPONSE REMARKS
0 CDRW
(03H)
ACK
(01H)
Cyclic Data Read/Write (CDRW) Command: Link transmission
Acknowledge (ACK): Positive response to CDRW
1 CMD RCMD CMD: Application Layer Command
RCMD: Response to Application Layer Command
2
:
16
Byte 2 through 16 depend upon the Application Layer Command type.
17
:
31
Byte 17 through 31 depend upon the Application Layer Command type.
These bytes are unavailable for MECHATROLINK-I, or MECHATROLINK- II in the 17-
byte mode.
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SENTRONIC AG

R7ML-RS4
P. 7 / 10
EM-7805-C Rev.2
■MECHATROLINK APPLICATION LAYER COMMAND DESCRIPTIONS
The following tables explain Application Layer Commands supported by the R7ML.
• NOP Command (00H) Data Format
Byte COMMAND RESPONSE REMARKS
0 CDRW (03H) ACK (01H) Cyclic Data Read/Write (CDRW) Command: Link transmission
Acknowledge (ACK): Positive response to CDRW
1 NOP (00H) NOP (00H) No Operation (NOP) Command: Nothing is performed.
2 0 ALARM Error code: See “MECHATROLINK DATA DESCRIPTIONS”
3 0 STATUS1 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
4 0 STATUS2 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
12 0 0
13 0 0
14 0 0
15 0 0
16 0 0
17
:
31
0
:
0
0
:
0
Byte 17 through 31 are always 0 in the 32-byte mode.
These bytes are unavailable for MECHATROLINK-I, or MECHATROLINK-II in the 17-
byte mode.
• ID_RD Command (03H) Ddata Format
Byte COMMAND RESPONSE REMARKS
0 CDRW (03H) ACK (01H) Cyclic Data Read/Write (CDRW) Command: Link transmission
Acknowledge (ACK): Positive response to CDRW
1 ID_RD (03H) ID_RD (03H) Read ID (ID_RD) Command: Read out the device ID
2 0 ALARM Error code: See “MECHATROLINK DATA DESCRIPTIONS”
3 0 STATUS1 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
4 0 STATUS2 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
5 DEVICE_
CODE
DEVICE_
CODE
Specifies the device code
00H: Product’s model number
0FH: Vendor code
6 OFFSET OFFSET Indicates where to start reading in the specified device ID
7 SIZE SIZE Number of byte counts to read
8 0 ID1 ASCII or binary data
9 0 ID2 ASCII or binary data
10 0 ID3 ASCII or binary data
11 0 ID4 ASCII or binary data
12 0 ID5 ASCII or binary data
13 0 ID6 ASCII or binary data
14 0 ID7 ASCII or binary data
15 0 ID8 ASCII or binary data
16 0 0
17
:
31
0
:
0
0
:
0
Byte 17 through 31 are always 0 in the 32-byte mode.
These bytes are unavailable for MECHATROLINK-I, or MECHATROLINK-II in the 17-
byte mode.
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SENTRONIC AG

R7ML-RS4
P. 8 / 10
EM-7805-C Rev.2
• CONNECT Command (0EH) Data Format
Byte COMMAND RESPONSE REMARKS
0 CDRW (03H) ACK (01H) Cyclic Data Read/Write (CDRW) Command: Link transmission
Acknowledge (ACK): Positive response to CDRW
1 CONNECT
(0EH)
CONNECT
(0EH)
Establish Connection (CONNECT) Command: Requests to establish
connection to MECHATROLINK
2 0 ALARM Error code: See “MECHATROLINK DATA DESCRIPTIONS”
3 0 STATUS1 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
4 0 STATUS2 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
5 VER VER Application Layer version number
10H: MECHATROLINK-I
21H: MECHATROLINK-II
6 COM_MODE COM_MODE Communication mode
00H: 17-byte mode
80H: 32-byte mode
7 COM_TIME COM_TIME Communication cycle (milliseconds)
MECHATROLINK-I: Multiples of two (2)
MECHATROLINK-II: Integral multiples of the transmission cycle
8 0 0
9 0 0
10 0 0
11 0 0
12 0 0
13 0 0
14 0 0
15 0 0
16 0 0
17
:
31
0
:
0
0
:
0
Byte 17 through 31 are always 0 in the 32-byte mode.
These bytes are unavailable for MECHATROLINK-I, or MECHATROLINK-II in the
17-byte mode.
• DISCONNECT Command (0FH) Data Format
Byte COMMAND RESPONSE REMARKS
0 CDRW (03H) ACK (01H) Cyclic Data Read/Write (CDRW) Command: Link transmission
Acknowledge (ACK): Positive response to CDRW
1 DISCONNECT
(0FH)
DISCONNECT
(0FH)
Release Connection (DISCONNECT) Command: Requests to release
connection to MECHATROLINK
2 0 ALARM Error code: See “MECHATROLINK DATA DESCRIPTIONS”
3 0 STATUS1 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
4 0 STATUS2 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
12 0 0
13 0 0
14 0 0
15 0 0
16 0 0
17
:
31
0
:
0
0
:
0
Byte 17 through 31 are always 0 in the 32-byte mode.
These bytes are unavailable for MECHATROLINK-I, or MECHATROLINK-II in the
17-byte mode.
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SENTRONIC AG

R7ML-RS4
P. 9 / 10
EM-7805-C Rev.2
• DATA_RWA Command (50H) Data Format
Byte COMMAND RESPONSE REMARKS
0 CDRW (03H) ACK (01H) Cyclic Data Read/Write (CDRW) Command: Link transmission
Acknowledge (ACK): Positive response to CDRW
1 DATA_RWA
(50H)
DATA_RWA
(50H)
Data Read/Write_A (DATA_RWA) Command: Refreshes I/O data
2 0 ALARM Error code: See “MECHATROLINK DATA DESCRIPTIONS”
3 0 STATUS1 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
4 0 STATUS2 Status code: See “MECHATROLINK DATA DESCRIPTIONS”
5 CH1 OUT LO CH1 IN LO CHx OUT: Output data: See “MECHATROLINK DATA DESCRIPTIONS”
CHx IN: Input data: See “MECHATROLINK DATA DESCRIPTIONS”
6 CH1 OUT HI CH1 IN HI
7 CH2 OUT LO CH2 IN LO
8 CH2 OUT HI CH2 IN HI
9 CH3 OUT LO CH3 IN LO
10 CH3 OUT HI CH3 IN HI
11 CH4 OUT LO CH4 IN LO
12 CH4 OUT HI CH4 IN HI
13 EXT OUT LO EXT IN LO EXT OUT: Extension output data: See “MECHATROLINK DATA DESCRIPTIONS”
EXT IN: Extension input data: See “MECHATROLINK DATA DESCRIPTIONS”
14 EXT OUT HI EXT IN HI
15 0 STATUS LO R7ML status: See “MECHATROLINK DATA DESCRIPTIONS”
16 0 STATUS HI
17
:
31
0
:
0
0
:
0
Byte 17 through 31 are always 0 in the 32-byte mode.
These bytes are unavailable for MECHATROLINK-I, or MECHATROLINK-II in the
17-byte mode.
■MECHATROLINK APPLICATION LAYER DATA DESCRIPTIONS
• Alarm Error Codes
Errors detected at the slave are set at ALARM in the response and sent to the master.
ERROR CODE DESCRIPTION CLASSIFICATION
00H Normal status ----
01H Invalid Command: Command is not supported. Warning
02H Command Not Allowed: Command execution conditions are not met. Warning
03H Invalid Data: Data in the command is not correct. Warning
04H Synchronization Error Alarm
• STATUS1 Bit Allocations
Alarm/Warning classification and status information are set at STATUS1 in the response and sent to the master.
Bit DEFINITION DESCRIPTION
0 Alarm Bit 0 : Normal, 1 : Alarm
1 Warning Bit 0 : Normal, 1 : Warning
2 Command Ready Bit 0 : Command cannot be accepted (busy), 1 : Command can be accepted (ready)
3...7 Unused ----
• STATUS2
Reserved for future use
• Input Data
Input data to be sent from the slave to the master are set in the response. With an output module, output data in the command
are repeated and sent back to the master.
ID DESCRIPTION REMARKS
CH1 IN LO CH1 data, low 8 bits R7ML-DA16: Bit 0 through 7 data are set.
R7ML-DC16x, R7ML-YS2, R7ML-YV2: Output data are repeated.
CH1 IN HI CH1 data, high 8 bits R7ML-DA16: Bit 8 through 15 data are set.
R7ML-DC16x, R7ML-YS2, R7ML-YV2: Output data are repeated.
CH2 IN LO CH2 data, low 8 bits R7ML-DA16, R7ML-DC16x: Unused
R7ML-YS2, R7ML-YV2: Output data are repeated.
CH2 IN HI CH2 data, high 8 bits R7ML-DA16, R7ML-DC16x: Unused
R7ML-YS2, R7ML-YV2: Output data are repeated.
CH3 IN LO CH3 data, low 8 bits R7ML-DA16, R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
CH3 IN HI CH3 data, high 8 bits R7ML-DA16, R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
CH4 IN LO CH4 data, low 8 bits R7ML-DA16, R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
CH4 IN HI CH4 data, high 8 bits R7ML-DA16, R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
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SENTRONIC AG

R7ML-RS4
P. 10 / 10
EM-7805-C Rev.2
• Output Data
Output data to be sent from the master to the slave are set in the command. Unused with all input modules.
ID DESCRIPTION REMARKS
CH1 OUT CH1 data, low 8 bits R7ML-DC16x: Bit 0 through 7 data are set.
CH1 OUT HI CH1 data, high 8 bits R7ML-DC16x: Bit 8 through 15 data are set.
CH2 OUT LO CH2 data, low 8 bits R7ML-DC16x: Unused
CH2 OUT HI CH2 data, high 8 bits R7ML-DC16x: Unused
CH3 OUT LO CH3 data, low 8 bits R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
CH3 OUT HI CH3 data, high 8 bits R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
CH4 OUT LO CH4 data, low 8 bits R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
CH4 OUT HI CH4 data, high 8 bits R7ML-DC16x, R7ML-YS2, R7ML-YV2 : Unused
• Extension Input Data
Input data of the extension module to be sent from the slave to the master are set in the response. With an output extension
module, output data in the command are repeated and sent back to the master.
ID DESCRIPTION REMARKS
EXT IN LO Extension data, low 8 bits R7ML-EA16, R7ML-EA8: Bit 0 through 7 data are set.
R7ML-EC16x, R7ML-EC8x: Output data are repeated.
EXT IN HI Extension data, high 8 bits R7ML-EA16: Bit 8 through 15 data are set.
R7ML-EC16x: Output data are repeated.
R7ML-EA8, R7ML-EC8x: Unused
• Extension Output Data
Output data to be sent from the master to the slave are set in the command. Unused with all input modules.
ID DESCRIPTION REMARKS
EXT OUT LO Extension data, low 8 bits R7ML-EC16x: Bit 0 through 7 data are set.
R7ML-EC8x: Bit 0 through 7 data are set.
EXT OUT HI Extension data, high 8 bits R7ML-EC16x: Bit 8 through 15 data are set.
R7ML-EC8x: Unused
• R7ML Status Data
Status data to be sent from the slave to the master are set in the response. Refer to “I/O DATA DESCRIPTIONS.”
I/O DATA DESCRIPTION
■ANALOG INPUT
0 15
16-bit binary data
Negative values represented in 2’s complements
■ ANALOG I/O
■STATUS
Analog input modules can show input status of each channel.
0 15
Input 0 (Burnout)
Input 1 (Burnout)
Input 2 (Burnout)
Unused
Input 3 (Burnout)
Input 0 (ADC error)
Input 1 (ADC error)
Input 2 (ADC error)
Input 3 (ADC error)
:
Unused
Burnout, Input range error (≤-15%, ≥+115%)
0 : Normal 1 : Error
ADC error (no response from ADC)
0 : Normal 1 : Error
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