MA NC-6000 User manual

NC-6000
Compact Two Pockets Currency Discriminator
Service Manual
Document Version 1.0
Oct 1st, 2012
Masterwork Automodules Tech Corp Ltd.
11F-3, 3, Park St., Nangang, 11503, Taipei, Taiwan
[e-mail]
COPYRIGHT © 2011 Masterwork Automodules Tech Corp Ltd.
All rights reserved. This Document or any part thereof may no, without the prior
written consent of Masterwork
Automodules Tech Corp Ltd., be copied, reprinted or
reproduced in any material form including, but without prejudice to the foregoing
and not by way of exception photocopying, transcribing, transmitting or storing in
any medium or translating into any lang
uage, in any form or by any means,
including but not limited to, electronic, mechanical, xerographic, optical, magnetic,
digital or other methodology.

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 2 -
CONTENT
CHAPTER 1 INTRODUCTION................................................................................................. 5
1.1 ABOUT NC-6000 SERVICE MANUAL ............................................................................................................. 5
1.2 IMPORTANT SAFETY PRECAUTION .................................................................................................................. 5
1.3ABBREVIATIONS AND ACRONYMS .................................................................................................................. 5
1.4 CONTACT INFORMATION .............................................................................................................................. 6
CHAPTER 2 NC-6000 OUTLINE ............................................................................................. 7
2.1 NC-6000 AT AGLANCE ............................................................................................................................. 7
2.2 SPECIFICATI ON ........................................................................................................................................... 8
2.2.1 Functional and Mechanical Specification ...................................................................................... 8
2.2.2 Electrical Specification................................................................................................................... 8
2.2.3 Interface Specification ................................................................................................................... 9
2.2.3.1 Thermal Printer (RS-232)....................................................................................................... 9
2.2.3.2 Remote Display.................................................................................................................... 10
2.2.3.4 PC ........................................................................................................................................ 10
2.3 SYSTEM OVERVIEW .................................................................................................................................. 11
CHAPTER 3 MAINTENANCE................................................................................................ 12
3.1 CLEANING THE COVER OF NC-6000 ............................................................................................................ 12
3.2 CLEANING THE BILL PATH OF NC-6000......................................................................................................... 12
CHAPTER 4 MAINTENANCE MODE .................................................................................... 13
4.1 TEST RUN –SIMPLE MODE ........................................................................................................................ 14
4.1.1 Run – Value List............................................................................................................................ 14
4.1.2 Run – Wavform ............................................................................................................................ 15
4.1.3 Test Solenoid & Brake .................................................................................................................. 15
4.2 TEST RUN –STRICT MODE......................................................................................................................... 16
4.2.1 Run – Value List............................................................................................................................ 16
4.2.2 Run – Wavform ............................................................................................................................ 17
4.2.3 Test Solenoid & Brake .................................................................................................................. 17
4.3 UPGRADE MODE ..................................................................................................................................... 18
4.3.1 SD Upgrade .................................................................................................................................. 19
4.3.1.1 Show Ver ............................................................................................................................. 19
4.4 CALIBRATION MODE.................................................................................................................................. 20
4.4.1 Calibrate sensors.......................................................................................................................... 20
4.4.2 Adjust MG.................................................................................................................................... 22
4.4.3 Initialization ................................................................................................................................. 22
4.5 IR MODE ............................................................................................................................................... 23

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 3 -
4.5.1 IR Status....................................................................................................................................... 23
4.5.3 Burn In ......................................................................................................................................... 24
4.5.4 Calibraiton of Hopper Sensor ...................................................................................................... 25
4.6 TEST DEVICE ........................................................................................................................................... 25
4.6.1 Solenoid ....................................................................................................................................... 25
4.6.2 Machine Running Status.............................................................................................................. 26
4.6.3 Test LCD ....................................................................................................................................... 27
4.6.4 Test Key........................................................................................................................................ 27
4.6.11 Test Fan...................................................................................................................................... 27
4.6.12 Test Sound ................................................................................................................................. 27
4.6.13 Test Encoder .............................................................................................................................. 28
Burn In .................................................................................................................................................. 28
4.6.15 Test SD ....................................................................................................................................... 28
Turn to the back side of the device and insert the SD card. ................................................................. 28
4.7 MACHINERY INFO..................................................................................................................................... 29
4.8 SETUP DEVICE PARAMETERS....................................................................................................................... 29
4.8.1 Capacity of pockets...................................................................................................................... 30
4.8.2 Speed mode................................................................................................................................. 30
4.8.3 Detection Level ............................................................................................................................ 31
4.8.4 Count Mode Intensity.................................................................................................................. 31
4.8.5 Printer Type ................................................................................................................................. 31
4.8.6 Hpr Trigger Detection Mode........................................................................................................ 31
CHAPTER 5 NC-6000 PART LIST AND DISASSEMBLY ........................................................... 32
5.1 TOOL PREPARATION .............................................................................................................................. 32
5.2 HOUSING ............................................................................................................................................... 33
5.2.1 Side Panel Left and Right ............................................................................................................. 35
5.2.2 Top Cover-ONE and TWO............................................................................................................. 36
5.2.3 Lid Back-Frame ............................................................................................................................ 37
5.2.4 Back cover.................................................................................................................................... 37
5.3 TOTAL ASSEMBLY ..................................................................................................................................... 39
5.3.1 Upper Bill Path Module ............................................................................................................... 40
5.3.1.1 Upper Bill Path Plate .................................................................................................... 47
5.3.1.2 PCB NC6100-S board .................................................................................................... 48
5.3.1.3 PCB NC6100-IRTE Board ............................................................................................... 48
5.3.1.4 PCB NC6000-M134 Board ............................................................................................ 49
5.3.1.5 Retarding Wheel Module ............................................................................................. 49
5.3.2 Control Panel Module ............................................................................................................ 52
5.3.2.1 PCB NC6000-UI Board .................................................................................................. 55

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 4 -
5.3.2.2 Keypads ........................................................................................................................ 56
5.3.2.3 LCD Display ................................................................................................................... 57
5.3.2.4 PCB NC6000-UI_IRR Board ........................................................................................... 57
5.3.3 Stacker Module...................................................................................................................... 58
5.3.3.1 Stacker and Reject Pocket ................................................................................................... 61
5.3.3.2 Reject Pocket Stoppers................................................................................................. 61
5.3.4 Bottom Conveyor Module ..................................................................................................... 62
5.3.4.1 Bottom Conveyor Plate ................................................................................................ 64
5.3.4.2 PCB NC6000-DTE Board................................................................................................ 65
5.3.5 Base Module .......................................................................................................................... 66
5.3.5.1 Timing Belts.................................................................................................................. 72
5.3.5.2 Reject Pocket Note Holder ........................................................................................... 72
5.3.5.3Note Toggler ................................................................................................................. 73
5.3.5.4Kicker Roller Module .................................................................................................... 74
5.3.5.5PCB NC6000-DTE Board................................................................................................ 75
5.3.5.6PCB NC6000-IRTR2 board and IR Guide Box ................................................................ 77
5.3.5.7Singler Module ............................................................................................................. 77
5.3.5.8 PCB NC6000-DTR Board ............................................................................................... 77
5.3.5.9 PCB NC6000-A Board.................................................................................................... 78
5.3.5.10 PCB NC6000-MOTOR Board ......................................................................................... 79
5.3.5.11 Power Tray .................................................................................................................... 80
5.3.5.12 Motor A and B .............................................................................................................. 80
5.3.5.13 Impeller ........................................................................................................................ 81
CHAPTER 6 TROUBLE SHOOTING ....................................................................................... 83
6.1 DEFINITION OF MESSAGE CODES................................................................................................................. 83
6.1.1 Check Bill Path ............................................................................................................................. 83
6.1.2 Open Bill Path .............................................................................................................................. 83
6.1.3 Remove Banknotes ...................................................................................................................... 83
6.1.4 Error............................................................................................................................................. 84

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 5 -
Chapter 1 Introduction
1.1 About NC-6000 Service Manual
This manual is for the maintenance of NC6000 and it includes the disassembly
process, spare part replacement, basic inspection and repair.
1.2 Important Safety Precaution
•NC-6000 is exclusively for indoor usages only, please do not use or install it
outdoor.
•Please check the adaptor and power cord periodically to protect from any
damages. The power source is between AC 100 - 240V, 50/60 Hz.
•Keep NC-6000 away from magnets, activated cellular phones, electrical
appliances, or speakers within 13 cm/ 5 inches.
•Please disconnect power adaptor and remove batteries when the machine
left unused for a long time.
•NC-6000 is designed for notes processing. Please process banknotes
ought to be verified in the four orientations (“Head Up-Right”, “Head
Reversed”, “Tail Up-Right” or “Tail Reversed”).
1.3 Abbreviations and Acronyms
IR Infrared
MA Masterwork Automodules
MB Megabyte
MG Magnetic
MR Magnetoresistive
MT Metal Thread
PC Personal Computer
USB Universal Serial Bus
UV Ultraviolet

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 6 -
1.4 Contact Information
Masterwork Automodules Tech Corp Ltd.
www.automodules.com
Address:
11F-3, 3, Park St,
Nangang, 11503,
Taipei, Taiwan
Tel:
[phone]
Fax:
[phone]
Email:
[e-mail]

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 7 -
Chapter 2 NC-6000 Outline
2.1 NC-6000 At A Glance
3.5 Inch color TFT
LCD Display
Hopper Guide
Top Bill Path Open
Hopper
Control Panel
Reject Pocket
Stacker Pocket
Bottom Bill Path Open
Power Socket
Power Switch
SD Card Upgrade Socket
Remote Display Socket
Serial Port
Printer
PC Connection Socket

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 8 -
2.2 Specification
2.2.1 Functional and Mechanical Specification
Sensors: IR Array, MR, UV
Denomination Detection: IR Transmission
Dual User Operation: Yes
Available Currencies USD, EUR, and up to 5 additional currencies
Countable Note Size: 60 X 85 X 0.08mm ~ 100 X 190 X 0.12mm
Hopper Capacity: 500 notes (circulated notes)
Stacker Capacity: 200 notes (circulated notes)
Reject Pocket Capacity: Max. 50 notes (circulated notes)
Display: 3.5 Inch color TFT
Display Language: English or Customized
Feed System: Roller friction system
Piece Count Speed: 1000/ 1200/ 1500 notes/min. (selectable)
Denomination Count Speed: 1000 notes/min.
Dimensions (mm): 272(W) x 272 (D) x 282 (H)
Weight: Approx. 8.2 kg
Operating Temperature Range:
Humidity:
Options: Remote Display / Thermal Printer
2.2.2 Electrical Specification
Power Supply: 100 - 240V, 50/60Hz
Power Consumption: Max. 50 W

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 9 -
2.2.3 Interface Specification
2.2.3.1 Thermal Printer (RS-232)
(A) Communication Conditions
Item Specification
Standard: EIA RS-232C
Baud Rate: 9600bps ,38400bps ,115200bps
Synchronous Method: Asynchronous
Data Format: Start
Data
Parity
Stop
1 bit
8 bits
None
1 bit
Connector: D-sub 9pin (male)
Cable length: 15 m max
(B) Interface Connector - Equipment Side Connector
Pin NO. Signal Direction
1 ─── ───
2 ─── ───
3 TXD NC6000→thermal Printer
4 ─── ───
5 GND ───
4 ─── ───
7 ─── ───
8 ─── ───
9 ─── ───

Service Manual – NC-6000 Date: OCT 1st, 2012 (Version 1.0)
Masterwork Automodules Tech. Corp., Ltd
Confidential
- 10 -
2.2.3.2 Remote Display
(A) Communication Conditions
Item Specification
Standard: UART
Baud Rate: 115200bps
Synchronous Method: Asynchronous
Data Format: Start
Data
Parity
Stop
1 bit
8 bits
None
1 bit
Connector: Mini USB 5 pins (female)
Cable length: 1.5m max
(B) Interface Connector - Equipment Side Connector
Pin NO. Signal Direction
1 VCC ───
2 VCC ───
3 RXD ───
4 TXD NC6000→Remote display
5 GND ───
2.2.3.4 PC
Item Specification
Data Communication Port USB