MAC TOOLS PDG90-01 User manual

PDG90
-01
1 Rev. 03/10/06
PDG90
-01
Right Angle
Pencil Die
Grinder
SPECIFICATIONS
Free Speed (RPM)
. . . . . . . . . . .
70,000
Collet Size (In.)
. . . . . . . . . . . . . . .
1/8"
Air Inlet (
NPT
)
. . . . . . . . . . . . . . . .
1/4"
Air Pressure (PSI)
. . . . . . . . . . . . . . .
90
Air Consumption (
CFM
)
. . . . . . . . .
1
Hose Size (I.D.)
. . . . . . . . . . . . .
5/16"
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from
chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to
filter out microscopic particles.
Operating Instructions • Warning Information • Parts Break down
ALWAYS READ
INSTRUCTIONS
BEFORE USING
POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES
WEAR HEARING
PROTECTION
AVOID
PROLONGED
EXPOSURE TO
VIBRATION
• MAXIMUM RPM OF 70,000
• MAX AIR PRESSURE:
90 PSIG, 6.2 BAR
• RPM OF THE ACCESSORY
MUST EXCEED TOOL RPM
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PDG90
-01
2 Rev. 03/10/06
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.
THIS INSTRUCTION MANUAL CONTAINS IMPORTANT
SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL CAREFULLY AND
UNDERSTAND ALL INFORMATION BEFORE OPERATING
THIS TOOL.
• Always operate, inspect and maintain this tool in accordance
with American National Standards Institute Safety Code of
Portable Air Tools (ANSI B186.1) and any other applicable
safety codes and regulations.
• For safety, top performance and maximum durability of
parts, operate this tool at 90 psig, 6.2 bar max air pressure
with 3/8" diameter air supply hose.
• Always wear impact-resistant eye and face protection when
operating or performing maintenance on this tool. Always
wear hearing protection when using this tool.
• High sound levels can cause permanent hearing loss. Use
hearing protection as recommended by your employer or
OSHA regulation.
• Keep the tool in efficient operating condition.
• Operators and maintenance personnel must be physically
able to handle the bulk, weight and power of this tool.
• Air under pressure can cause severe injury. Never direct air
at yourself or others. Always turn off the air supply, drain
hose of air pressure and detach tool from air supply before
installing, removing or adjusting any accessory on this tool,
or before performing any maintenance on this tool. Failure
to do so could result in injury. Whip hoses can cause serious
injury. Always check for damaged, frayed or loose hoses and
fittings, and replace immediately. Do not use quick detach
couplings at tool. See instructions for correct set-up.
• Air powered tools can vibrate in use. Vibration, repetitive
motions or uncomfortable positions over extended periods
of time may be harmful to your hands and arms. Discontinue
use of tool if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
• Place the tool on the work before starting the tool.
• Slipping, tripping and/or falling while operating air tools
can be a major cause of serious injury or death. Be aware
of excess hose left on the walking or work surface.
• Keep body working stance balanced and firm. Do not
• Keep body working stance balanced and firm. Do not
overreach when operating the tool.
• Anticipate and be alert for sudden changes in motion during
• Anticipate and be alert for sudden changes in motion during
start up and operation of any power tool.
• Do not carry tool by the hose. Protect the hose from sharp
• Do not carry tool by the hose. Protect the hose from sharp
objects and heat.
• Tool shaft may continue to rotate briefly after throttle is
• Tool shaft may continue to rotate briefly after throttle is
released. Avoid direct contact with accessories during and
released. Avoid direct contact with accessories during and
after use. Gloves will reduce the risk of cuts or burns.
• Keep away from rotating end of tool. Do not wear jewelry
• Keep away from rotating end of tool. Do not wear jewelry
or loose clothing. Secure long hair. Scalping can occur if
or loose clothing. Secure long hair. Scalping can occur if
hair is not kept away from tool and accessories. Choking
hair is not kept away from tool and accessories. Choking
can occur if neckwear is not kept away from tool and
can occur if neckwear is not kept away from tool and
accessories.
• Correct grinding wheel mounting is necessary to prevent
• Correct grinding wheel mounting is necessary to prevent
injury from broken wheels. Do not use chipped or cracked
injury from broken wheels. Do not use chipped or cracked
grinding wheels. Grinding wheels should be a free fit on the
grinding wheels. Grinding wheels should be a free fit on the
spindle to prevent stress at the hole. Use only wheel collars
spindle to prevent stress at the hole. Use only wheel collars
that come with the grinder for mounting the grinding wheel.
that come with the grinder for mounting the grinding wheel.
Flat washers or other adapters may over stress the wheel.
Flat washers or other adapters may over stress the wheel.
Always use heavy paper blotter discs between the wheel
Always use heavy paper blotter discs between the wheel
collars and the grinding wheel. Tighten the wheel on the
collars and the grinding wheel. Tighten the wheel on the
spindle to prevent spin off when the air grinder is turned
spindle to prevent spin off when the air grinder is turned
off.
• Do not lubricate tools with flammable or volatile liquids
• Do not lubricate tools with flammable or volatile liquids
such as kerosene, diesel or jet fuel.
• Do not force tool beyond its rated capacity.
• Do not remove any labels. Replace any damaged labels.
• Do not remove any labels. Replace any damaged labels.
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PDG90
-01
3 Rev. 03/10/06
PDG90
-01
Right Angle Pencil Die Grinder
Ref. # Item # DESCRIPTION QTY
1 RSPDG9001 Clamping Nut 1
1 RSPDG9001 Clamping Nut 1
2
RSPDG900
2
Collet, (1/8") 1
3
RSPDG900
3
Spacer 1
4
RSPDG900
4
Ball Bearing 1
Ball Bearing 1
5
RSPDG900
5
Front End Plate 1
6
RSPDG900
6
Rotor 1
7
RSPDG900
7
Rotor Blade 4
8
RSPDG900
8
Cylinder 1
Cylinder 1
9
RSPDG900
9
Ball Bearing (693ZZ)
Ball Bearing (693ZZ)
1
10
RSPDG90
1
0
Rear End Plate 1
11
RSPDG9011
Angle Housing 1
Angle Housing 1
12
RSPDG90
12
Sleeve 1
13
RSPDG90
1
3
Air Intake Tube 1
14
RSPDG90
14
Hose Plug 1
Hose Plug 1
15
RS
24518
Short Pin 1
Accessories also available:
PDG90-02 2mm Drum Grinding Stone 5
PDG90-02 2mm Drum Grinding Stone 5
PDG90-03 3mm Drum Grinding Stone 5
PDG90-04 4mm Drum Grinding Stone 5
PDG90-04 4mm Drum Grinding Stone 5
PDG90-05 5mm Drum Grinding Stone 5
PDG90-05 5mm Drum Grinding Stone 5
PDG90-06 6mm Drum Grinding Stone 5
Ref. # Item# DESCRIPTION QTY
16
RSPDG90
1
6
O-Ring (P10)
O-Ring (P10)
2
17
RSPDG90
1
7
Sliding Knob Assy.
Sliding Knob Assy.
1
18
RS
24520
O-Ring (3 x 2.2)
O-Ring (3 x 2.2)
1
19
RS
24522
Screw
1
20
RS
24523
Rear End Holder
1
21
RS
24525
Hose
1
21A RS24526 Air Inlet 1
22
RSPDG
28
Black Silencer
1
25
RSPDG90
2
5
Comfort Grip 1
26
RSPDG90
2
6
6
mm Wrench
1
27
RSPDG90
2
7
8
mm Wrench
1
*
RS24532
Filter (O
iler)
1
*
NOT SHOWN
PDG90-07 8mm Drum Grinding Stone 5
PDG90-07 8mm Drum Grinding Stone 5
PDG90-08 10mm Drum Grinding Stone 5
PDG90-08 10mm Drum Grinding Stone 5
PDG90-09 7mm Large Radius Grinding Stone 5
PDG90-09 7mm Large Radius Grinding Stone 5
PDG90-10 6mm Small Radius Grinding Stone 5
PDG90-10 6mm Small Radius Grinding Stone 5
PDG90-11 16 x 3mm Disc Grinding Stone 5
PDG90-06 6mm Drum Grinding Stone 5
PDG90-06 6mm Drum Grinding Stone 5
PDG90-11 16 x 3mm Disc Grinding Stone 5
PDG90-11 16 x 3mm Disc Grinding Stone 5
PDG90-07 8mm Drum Grinding Stone 5
PDG90-07 8mm Drum Grinding Stone 5
PDG90-01_OpMan_031006.indd 3 3/13/06 10:22:49 AM

PDG90
-01
4 Rev. 03/10/06
Operating Instructions • Warning Information • Parts Breakdown
Air Supply...
Tools of this class operate on a wide range of air pressures. It is
recommended that air pressure of these tools measures 90 PSI at
the tool while running free. Higher pressure (over 90 psig; 6.2 bar)
raises performance beyond the rated capacity of the tool, which
will shorten tool life because of faster wear and could cause
injury.
Always use clean, dry air. Dust, corrosive fumes and/or water in
the air line will cause damage to the tool. Drain the air tank daily.
Clean the air inlet filter screen on at least a weekly schedule. The
recommended hookup procedure can be viewed in the above
figure.
The air inlet used for connecting air supply has standard 1/4" NPT.
Line pressure should be increased to compensate for unusually
long air hoses (over 25 feet). Minimum hose diameter should be
3/8" I.D. and fittings should have the same inside dimensions and
be tightly secured.
Operation...
When using the grinder, be careful not to exert excessive force.
Too much force may be hazardous, if it causes the cutting tool
spindle to bend or break.
The burning of the work piece or
excessive speed reduction indicates too much force being applied.
Changing to a free cutting tool may be better for the desired rate
of speed and stock removal.
Avoid hazardous condition by making sure there is sufficient
gripping force on the spindle of the cutting tool by placing the
spindle 7/16” or more inside the collet.
Lubrication...
Lubricate the air motor daily with quality air tool oil. If no air line
oiler
is used, run a teaspoon of oil through the tool. The oil can
be squirted into the tool air inlet or into the hose at the nearest
connection to the air supply, then run the tool. The amount of oil to
be used is 1 ounce. Overfilling will cause a reduction in the power
of the tool.
Other factors outside the tool may cause loss of power or erratic
action. Reduced compressor output, excessive drain on the
air line, moisture or restrictions in air pipes or the use of hose
connections of improper size or poor condition may reduce air
supply. Grit or gum deposits in the tool may cut power and may be
corrected by cleaning the air strainer and flushing out the tool with
gum solvent oil or an equal mixture of SAE #10 oil and kerosene.
If outside conditions are in order, and the tool continues erratic
action or low power, disconnect tool from hose and contact your
nearest authorized service center.
WARRANTY
We warrant that this tool shall be free from defects in original workmanship and material and that it will be inspected by us before shipment.
Our obligation to the original purchaser for any default under this warranty or for any fault or negligence in manufacturing is limited to repairing
or replacing at our expense, not including shipping charges, such defective merchandise, if returned by the original purchaser within one year
after date of purchase, all incoming shipping charges prepaid, provided that this defect is not the result of misuse or abnormal operation, and
that the purchaser has lubricated described tool as required and maintained it under normal operating conditions at all times.
Mac Tools, whose policy is one of continued product improvement, reserves the right to make changes in design and/or construction at any time
without incurring any obligation on tools previously sold.
PDG90-01_OpMan_031006.indd 4 3/13/06 10:22:50 AM