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MachineryHouse EB-260A User manual

INSTRUCTION MANUAL
EB-260A
Swivel Head Metal Cutting Band Saw (415V)
225 x 180mm (W x H) Rectangle
B061
Page 1
Instruction Manual for EB-260A (B061)
04/12/2014
Manager:
Make sure all guards are secured shut when machine is on.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
Aug-08
Isolate main power switch before changing blade, cleaning or adjusting.
Plant Safety Program to be read in conjunction with manufactures instructions
F
STRIKING
LOW
Support long heavy jobs and stand clear of offcuts.
OTHER HAZARDS, NOISE.
LOW
All electrical enclosures should only be opened with a tool that is not to be kept with the machine.
Wear hearing protection as required.
Wear safety glasses
Isolate power to machine prior to changing belts or maintenance.
Stand clear of machine when in operation.
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure & support Long / heavy material
Eliminate, avoid loose clothing / Long hair etc.
Wear gloves when changing blades.
Check blade tracking before starting.
Blade guide system should be adjusted to suit material width.
MEDIUM
MEDIUM
PUNCTURING
MEDIUM
Blade guards should always be in the closed position before starting machine.
A
C
ELECTRICAL
D
ENTANGLEMENT
CUTTING, STABBING,
H
Assessment
SHEARING
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Safety officer:
Remove all loose objects around moving parts.
Machine should be installed & checked by a Licensed Electrician.
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Australian Worksafe Standard for Plant(NOHSC:1010-1994)
O
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
If blade breaks do not open door until both wheels have stopped.
Item
B
Authorised and signed by:
Hazard
Metal Cutting Bandsaw
LOW
CRUSHING
Page 2
Instruction Manual for EB-260A (B061)
04/12/2014
General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 3
Instruction Manual for EB-260A (B061)
04/12/2014
Metal Cutting Bandsaw Safety Instructions
1. Maintenance. Make sure the bandsaw is turned
off and disconnect from the main power supply
and make sure all moving parts have come to a
complete stop before any inspection, adjustment or
maintenance is carried out.
2. Bandsaw Condition. Bandsaw must be maintained
for a proper working condition. Never operate
a bandsaw that has damaged or worn parts.
Scheduled routine maintenance should performed on
a scheduled basis.
3. Blade Condition. Never operate a bandsaw with
a dull, cracked or badly worn blade. Before using
a bandsaw inspect blades for missing teeth and
cracks.
4. Replacing Blade. Make sure teeth are facing the
correct direction. Wear gloves to protect hands and
wear safety glasses to protect your eyes.
5. Hand Hazard. Keep hands and fingers clear from
the line of cut of the blade and offcuts workpieces.
Hands can be crushed in vice or from falling machine
components and cut by the blade.
6. Leaving a bandsaw Unattended. Always turn
the bandsaw off and make sure all moving parts
have come to a complete stop before leaving the
bandsaw. Do not leave bandsaw running unattended
for any reason.
7. Avoiding Entanglement. Blade guard must be
used at all times. Remove loose clothing, belts, or
jewelry items. Never wear gloves while machine is in
operation. Tie up long hair and use the correct hair
nets to avoid any entanglement with the bandsaw
moving parts.
8. Understand the machines controls. Make sure you
understand the use and operation of all controls.
9. Power outage. In the event of a power failure during
use of the bandsaw, turn off all switches to avoid
possible sudden start up once power is restored.
10. Work area hazards. Keep the area around the
bandsaw clean from oil, tools, chips. Pay attention
to other persons in the area and know what is
going on around the area to ensure unintended
accidents.
11. Workpiece Handling. Workpieces must be
supported with table, vice, roller conveyor/stands,
or other support fixtures. Unsupported workpieces
may cause the machine to tip over and fall. Flag
long pieces of material to avoid tripping hazards.
Never hold a workpiece with your hands during the
cut process.
12. Hearing protection and hazards. Always wear
hearing protection as noise generated from
bandsaw blade and workpiece vibration, material
handling, and power transmission can cause
permanent hearing loss over time.
13. Hot surfaces. Workpieces, machine surfaces and
chips become hot due to friction and can burn you.
14. Starting position. Never turn the bandsaw on
when the blade is resting on the workpiece.
15. Guards. Do not operate bandsaw without the blade
guard in place or with the doors open.
16. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 4
Instruction Manual for EB-260A (B061)
04/12/2014
1
1
Page 5
Instruction Manual for EB-260A (B061)
04/12/2014
2
Speeds
Motors
Capacity
Blade
Blade Wheels
Dimensions
Packing
Weight
Miter Scale
Noise
Fuse
Saw
Coolant
Length
Width
Height
Height
(Hight strength flanged cast iron)
(Weighted sound pressure level)
FEATURES
DELIVERY
1. Special designed horizontal band saw.
2. Offers two speeds for cutting metal.
3. With cooling pump for prolongation of the saw blade life.
4. With trigering knob at the handle for easy and safe use.
5. With scale for the mitering vise and graduation.
6. Stand for safe use.
1. Transportationto desired location before unpacking, please use lifting jack.
2.Unpack all the parts.
3. Transportation after unpacking, please use heavy duty fiber belt to lift up the machine.
Always keep proper footing and balance while movingthis machine.
Asthis machine weights 157kgs it is recommended that the machine be transported with help of lifting jack.
ATTENTION!
Because there is no built in fuse in this saw, the saw has to be fused by the fuse of the building installation.
The maximum value of the building installation fuse has to be 16A.
(Cutting area)
EB-260A
50W
415V, 50HZ, 1Phase
415V, 50HZ, 3Phase
Customed
225 x 180
140 x 140
150
2
2
Page 6
Instruction Manual for EB-260A (B061)
04/12/2014
3
3
Page 7
Instruction Manual for EB-260A (B061)
04/12/2014
4
4
Page 8
Instruction Manual for EB-260A (B061)
04/12/2014
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02
03
04
05
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112
113
114
115
Washer
Base
Bar stop rod
Cool pump
Bar stop
Countervice
Vice jaw
Vice
Body frame
Casing
Motor Fan
Motor Cover
Connection Plate
Arm
Filter
Bush
Pin
Lever ( )
Key 7x7x35mm
Bearing
Motor flywheel
Washer
Shaft
Blade cover
Ring nilons
Bearing 32006
Ring nut M30
Valve
Pivot
Bearing cover
Washer
Key 8 x 7 x 25 mm
Reducer
Motor
round table
Plate(optional)
Switch(optional)
hand wheel
Threaded shaft
Spring washer
Grip
Pin
Handwheel
Return flywheel
Hex. Nut
Bearings 2Z/6205 6205
Saw blade
C-ring C
Hex, nuts.
Blade sheel shaft
Block blade tension
Handle
Lever
Vice screw
R. Bladeguard
Vice spring
Vice lever
Bearing
Bearing cover
Vice handwheel
Spring
Spring connection
Revolving arm
Rod
Stop bolt
Micro switch(optional)
Block
Hex. nuts
Rubber connection
Arm
Bolt
Blade guard
Handle
Bearing 6082Z 608
Hand wheel
Handle
Water Pipe
Rust Plate
L. Bladeguard
Switch set
Switch Shelf
Scale
Cylinder(optional)
Pin(optional)
Fixed blade guide plate
Mobile blade guide plate
Bush
( )Toger switch
Condenser(Motor)
(optional)
Coolant distributor
Stand
Nut M10
Pivots centric
Plate
Bracket
Pivots excetric
Blade Tension Gauge
(optional)
Switch
Key
block
Pivots centric
Pivots excetric
ARM
Blade guard
PIN
Rust Plate
Scale
Fixed blade guide plate
Mobile blade guide plate
32
72
75
90
89
38
86
80
85
102
37
54
42
52
106
107
40
OPTIONAL
OPTIONAL
OPTIONAL
(L)
112
7
98
21
111
79
78
78
110
109
113
115
o
90 ADJUSTING SA W BLADES
CY-275/275A
(R)
110
39
58
7
98
84
78
114
113
109
78
EB-260A
Brush (optional)
5
Page 9
Instruction Manual for EB-260A (B061)
04/12/2014
7
Page 11
Instruction Manual for EB-260A (B061)
04/12/2014

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