MachineryHouse BS-5V User manual

INSTRUCTION MANUAL
BS-5V
Portable Swivel Head Metal Cutting Band
Saw (240V)
130 x 125mm (W x H) Rectangle Capacity
B004
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Instructions Manual for BS-5V (B004)
06/07/2017

PORTABLE BANDSAW
OPERATION MANUAL
Edition No : BS-004
Date of Issue : 05/2017
Model BS-5V
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
NOTE:
In order to see the type and model of the machine, please see the
specication plate.
POIRTABLE BANDSAW
MACHINE
BS-5V
MODEL NO.
SERIAL NO.
DATE OF MANF.
Note:
is manual is only for your reference. Owing to the continuous improvement of
the machine, changes may be made at any time without obligation or notice. Please
ensure the local voltage is the same as listed on the specication plate before oper-
ating this electric machine.
Distributed by
www.machineryhouse.co.nz
MACHINE DETAILS
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
AB
CD
E
F
G
H
I
Become familiar with the names and locations of the controls and features shown below to better
understand the instructions in this manual
A. MAIN FRAME: Main structure of the
machine.
B. SWITCH HANDLE: Trigger switch
operates when held.
C. MAIN SWITCH: Main power ON/OFF
switch
D. MOTOR: Motor used to drive the blade
E. FRAME SPRING: Return spring to raise
the blade after the cut.
F. ANGLE CLAMP: Clamps the saw after the
angle has been set
G. MATERIAL STOP: Used to set the length
of the material to be cut.
H. VICE: Used to clamp the material to be
cut.
I. BLADE TENSION KNOB: Applies tension
to the blade.
PRODUCT IDENTIFICATION
Fig. 1
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OPERATION MANUAL
1. ALWAYS DISCONECT FROM POWER. Always remove the plug from the wall socket
before any adjustments, maintenance, or blade changes are made.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys
and adjusting tools are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in
damp or wet locations, or expose them to rain. Keep the work area well lit
5. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter
keys.
7. DON’T FORCE TOOL It will do the job better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL do not force the tool or attachment to do a job for which it was not
designed.
9. USE PROPER EXTENSION LEAD. Make sure your extension lead is in good condition.
When using an extension lead, be sure to use one heavy enough to carry the current
your machine will draw. An undersized cord will cause a drop in line voltage resulting
in loss of power and overheating. The correct size to use depends on the extension lead
length and the ampere rating, which should be greater than the amperage found on the
tool nameplate. If in doubt, use the next heavier lead
10. WEAR PROPER APPAREL do not wear loose clothing, gloves, neckties, rings, bracelet or
other jewelry. Contain long hair. which may get caught in moving parts. Non-slip foot
wear is recommended. Wear protective hair covering
11. ALWAYS USE SAFETY GLASSES AND EAR PROTECTION. Also use face or dust mask if
cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they
are NOT safety glasses.
12. SECURE WORK. Use clamps or a vice to hold work when practical. It’s safer than using
your hand and it frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before any servicing; or when changing accessories, such as
blades, bits, cutters, etc
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the o
position
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended
accessories. The use of incorrect accessories may cause risk of injury to persons..
18. NEVER STAND ON TOOL Serious injury, could occur if the tool is tipped or if the cutting
tool is unintentionally contacted.
19. NEVER USE BLADES WHICH ARE DAMAGED OR DEFORMED.
20. NEVER CLEAN THE SAW BLADE WHILST IT IS IN MOTION
SAFETY RULES
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
21. CHECK DAMAGED PARTS. Before using the tool, check guards or other parts to see if they
are damaged. If damaged carefully check to determine that the tool will operate
properly and perform its intended function. Check for alignment of parts, moving
parts are not binding, parts are not broken and correctly mounted, or any other condition
that may aect the tools operation. Any guard or other part that is damaged should be
properly repaired or replaced
22. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of
the blade or cutter.
23. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave the tool
until it has come to a complete stop. If tted, lock the main switch in the OFF position,
remove the switch key from the switch. Place the key in a location that is inaccessible to
children and others not qualied to use the tool.
SAFETY RULES Cont.
qWear eye protection.
qDo not remove ocuts that have been jammed until blade has stopped.
qMaintain proper adjustment of blade tension, blade guides, and thrust bearing.
qAdjust upper guide to just clear workpiece.
qHold workpiece rmly against table
MATERIAL TO BE CUT
The machinel is intended to cut material such as steel. Iron, copper, etc. Never use this tool
to cut wood and explosive metal material.
USE A CORRECT PLUG
Dierent countries use dierent plugs. The correct approved plug must be installed by a
qualied electrician.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of least resistance for
the electric current reducing the risk of electric shock. This tool is equipped with an electric
cord that has an equipment-grounding conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
Do not modify the plug provided - if it will not t the outlet, have the proper outlet installed
by a qualied electrician. Improper connection of the equipment-grounding conductor can
result in the risk of electric shock. The grounding wire must have an insulation that has an
outer surface that is green, with or without yellow stripes. If the cord is repaired or replaced or
the plug needs replacing, a qualied electrician must be used to make the change.
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OPERATION MANUAL
RUNNING IN THE BLADE
To safeguard the life and quality of a new blade, the rst two or three cuts must be made
exerting slight pressure on the workpiece so that the cutting time is almost twice the length of
time normally needed. Blade information can be found by checking with blade supplier.
CORRECT POSITIONING OF THE PIECE IN THE CLAMP
Pieces to be cut must always be held rmly in the clamp, directly between the two jaws and
without inserting other objects. Where proles, at bars or particular shapes are to be cut,
refer to the examples in Fig .B
To cut a long work piece, use a roller stand to support it.
Fig. B
30mm
50mm
115 max
8-12 tpi
6 tpi
6 tpi
30 x 2.5mm
40 x 3mm
50 x 4mm
14tpi
14tpi
8 - 12 tpi
30mm
40mm
115 max
8-12 tpi
6 tpi
6 tpi
30 x 2.5
50 x 3mm
14
14
25 x 35mm
40 x 50mm
115 x 153mm
8-12 tpi
6 tpi
6 tpi
Fig. C
BLADE SELECTION
Before operation, proper blade selection should be made for the type of material to be cut.
The proper blade can be chosen, using a tooth per inch (tpi) rating system. You must consid-
er the material being cut and its diameter when choosing the correct blade. The chart below
(Fig.C) will help with the selection. Your band saw is tted with a 1440mm x 12.7mm, 0.65mm
thick metal blade.
Blade choice based on material:
— Soft material (aluminum, lead, rubber) use a 14 tpi blade.
— Hard material (steel, cast iron) use a 24 tpi blade.
— Soft and hard material use an 18 tpi blade.
Blade choice based on diameter:
— For thick material use a 14 tpi blade.
— For thin material use a 24 tpi blade.
— For thick or thin material use an 18 tpi blade.
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
BLADE CHANGES
To remove the blade:
1. Unplug the bandsaw from the power source!
2. Release tension on the blade by turning the
tension control handle to “loose”
( “I” Fig. 1) Page 2
3. Turn the bandsaw over and unscrew the
Phillips head screws to remove the back cover.
(Fig. D)
4. Remove the blade from between the blade
guide bearings.
5. Open the wheel covers and slide the blade
o one wheel at a time. Use caution — the
blade is sharp!
6. Place one end of the new blade over the
drive pulley of the bandsaw. (Fig. F)
7. Feed the other end of the blade around the
idle pulley and roll the blade onto the track.
8. Make sure the back of the blade is in contact
with the guide bearings that support the back
of the blade (Fig. E).
9. Turn the blade tension lever back to“TIGHT.”
Back Cover
Fig. D
Bearing Guide
When using your bandsaw, always change to the
blade speed recommended for the material to be
cut. (Check speed required with blade supplier)
To change the blade speed on your bandsaw
1. Make sure the blade is running.
2. Make sure the saw blade is NOT engaged in
the workpiece.
3. Check the material you are cutting and
determine the proper blade speed setting.
4. Move the blade speed control switch (Fig. G)
depending on the application.
Fig. E
Idle Pulley
Guides
Drive Pulley
Fig. F
BLADE SPEEDS
Fig. G
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
MAINTENANCE
1. DISCONNECT POWER SUPPLY: Be careful before every cleaning or maintenance operation,
to ensure that the electric supply socket is removed.
2. Keep the cutting machine free from residue by means of a vacuum cleaner. Be sure to
include the blade guides. Keep the band saw in good condition: If it is not to be used for a
long time, put the tool away in its original packing in a damp-free place. In this case it is
advisable to slacken the blade so as not to keep it under tension unnecessarily.
ADJUSTING THE CUTTING ANGLE
The band saw can cut an angle varying from 0° to 60°.
Slacken the locking handle (L of Fig. H) and Turn the
Bow-Saw until the scale (M ig. H) is set to the desired
angle. then tighten the locking handle. L
M
Fig. H
Fig. I
OPERATION
To start the machine push in the ON switch (Fig. I) (I)
Then press and hold the trigger (N of Fig J) to start
cutting.
N
Fig. J
ADJUSTING THE BLADE GUIDE
Disconect the machine from the power supply
Your cutting machine is provided with a sliding guide (O
of Fig. K) with built-in protection, which guides and gives
rigidity to the part of the blade necessary to make the cut,
To do this, simply slacken the locking handle (P of Fig. K)
and slide the blade guide so as to bring it closer or further
from the piece that is to be cut.
P
Fig. K
O
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
SPARE PARTS SECTION
e following section covers the spare parts diagrams and lists that were current at
the time this manual was originally printed. Due to continuous improvements of
the machine, changes may be made at any time without notication.
HOW TO ORDER SPARE PARTS
1. Have your machines model number, serial number & date of manufacture on
hand, these can be found on the specication plate mounted on the machine
2. A scanned copy of your parts list/diagram with required spare part/s identied
3. Go to www.machineryhouse.com.au/contactus and ll out the enquiry form
attaching a copy of scanned parts list.
ITEM SPECIFICATIONS ITEM SPECIFICATION
Voltage 230 Volts Blade Size 1440 x 12.7 x 0.65mm
Motor 1010 Watts Bow-Saw Aluminium
Cutting Capacity 90 ° Round Bar 125mm
Rectangle 130 x 125mm Blade Speed 25 - 80 m/min
Cutting Capacity 45 ° Round Bar 76mm
Rectangle 76 x 76mm Packing 724 x 375 x 446mm
Cutting Capacity 60 ° Round Bar 50mm
Rectangle 50 x 125mm Noise 60 db Approximately
SPECIFICATIONS
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OPERATION MANUAL
WIRING DIAGRAM
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OPERATION MANUAL
SPARE PARTS
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
SPARE PARTS Cont.
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Instructions Manual for BS-5V (B004)
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OPERATION MANUAL
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Instructions Manual for BS-5V (B004)
06/07/2017

General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
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Instructions Manual for BS-5V (B004)
06/07/2017

Metal Cutting Bandsaw Safety Instructions
1. Maintenance. Make sure the bandsaw is turned
off and disconnect from the main power supply
and make sure all moving parts have come to a
complete stop before any inspection, adjustment or
maintenance is carried out.
2. Bandsaw Condition. Bandsaw must be maintained
for a proper working condition. Never operate
a bandsaw that has damaged or worn parts.
Scheduled routine maintenance should performed on
a scheduled basis.
3. Blade Condition. Never operate a bandsaw with
a dull, cracked or badly worn blade. Before using
a bandsaw inspect blades for missing teeth and
cracks.
4. Replacing Blade. Make sure teeth are facing the
correct direction. Wear gloves to protect hands and
wear safety glasses to protect your eyes.
5. Hand Hazard. Keep hands and fingers clear from
the line of cut of the blade and offcuts workpieces.
Hands can be crushed in vice or from falling machine
components and cut by the blade.
6. Leaving a bandsaw Unattended. Always turn
the bandsaw off and make sure all moving parts
have come to a complete stop before leaving the
bandsaw. Do not leave bandsaw running unattended
for any reason.
7. Avoiding Entanglement. Blade guard must be
used at all times. Remove loose clothing, belts, or
jewelry items. Never wear gloves while machine is in
operation. Tie up long hair and use the correct hair
nets to avoid any entanglement with the bandsaw
moving parts.
8. Understand the machines controls. Make sure you
understand the use and operation of all controls.
9. Power outage. In the event of a power failure during
use of the bandsaw, turn off all switches to avoid
possible sudden start up once power is restored.
10. Work area hazards. Keep the area around the
bandsaw clean from oil, tools, chips. Pay attention
to other persons in the area and know what is
going on around the area to ensure unintended
accidents.
11. Workpiece Handling. Workpieces must be
supported with table, vice, roller conveyor/stands,
or other support fixtures. Unsupported workpieces
may cause the machine to tip over and fall. Flag
long pieces of material to avoid tripping hazards.
Never hold a workpiece with your hands during the
cut process.
12. Hearing protection and hazards. Always wear
hearing protection as noise generated from
bandsaw blade and workpiece vibration, material
handling, and power transmission can cause
permanent hearing loss over time.
13. Hot surfaces. Workpieces, machine surfaces and
chips become hot due to friction and can burn you.
14. Starting position. Never turn the bandsaw on
when the blade is resting on the workpiece.
15. Guards. Do not operate bandsaw without the blade
guard in place or with the doors open. Ensure all
guards removed to do maintenance or change
blades on the machine are refitted correctly in place
before the machine is used again.
16. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
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Instructions Manual for BS-5V (B004)
06/07/2017

Manager:
Metal Cutting Bandsaw
LOW
CRUSHING
Authorised and signed by:
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )
O
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
If blade breaks do not open door until both wheels have stopped.
Safety officer:
Remove all loose objects around moving parts.
Machine should be installed & checked by a Licensed Electrician.
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Item
Hazard
Assessment
SHEARING
B
D
ENTANGLEMENT
CUTTING, STABBING,
H
PUNCTURING
MEDIUM
Blade guards should always be in the closed position before starting machine.
A
C
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure & support Long / heavy material
Eliminate, avoid loose clothing / Long hair etc.
Wear gloves when changing blades.
Check blade tracking before starting.
Blade guide system should be adjusted to suit material width.
MEDIUM
Wear safety glasses
Isolate power to machine prior to changing belts or maintenance.
Stand clear of machine when in operation.
MEDIUM
ELECTRICAL
F
STRIKING
LOW
Support long heavy jobs and stand clear of offcuts.
OTHER HAZARDS, NOISE.
LOW
All electrical enclosures should only be opened with a tool that is not to be kept with the machine.
Wear hearing protection as required.
Make sure all guards are secured shut when machine is on.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
12th March 2012
Isolate main power switch before changing blade, cleaning or adjusting.
Plant Safety Program to be read in conjunction with manufactures instructions
Page 17
Instructions Manual for BS-5V (B004)
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