MachineryHouse HAFCO METALMASTER EB-320DSV User manual

INSTRUCTION MANUAL
EB-320DSV
Swivel Head Metal Cutting Band Saw (415V)
255 x 200mm (W x H) Rectangle
B067D
Page 1
Instruction Manual for EB-320DSV (B067D)
05/12/2014

Manager:
Make sure all guards are secured shut when machine is on.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
Aug-08
Isolate main power switch before changing blade, cleaning or adjusting.
Plant Safety Program to be read in conjunction with manufactures instructions
F
STRIKING
LOW
Support long heavy jobs and stand clear of offcuts.
OTHER HAZARDS, NOISE.
LOW
All electrical enclosures should only be opened with a tool that is not to be kept with the machine.
Wear hearing protection as required.
Wear safety glasses
Isolate power to machine prior to changing belts or maintenance.
Stand clear of machine when in operation.
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure & support Long / heavy material
Eliminate, avoid loose clothing / Long hair etc.
Wear gloves when changing blades.
Check blade tracking before starting.
Blade guide system should be adjusted to suit material width.
MEDIUM
MEDIUM
PUNCTURING
MEDIUM
Blade guards should always be in the closed position before starting machine.
A
C
ELECTRICAL
D
ENTANGLEMENT
CUTTING, STABBING,
H
Assessment
SHEARING
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Safety officer:
Remove all loose objects around moving parts.
Machine should be installed & checked by a Licensed Electrician.
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Australian Worksafe Standard for Plant(NOHSC:1010-1994)
O
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
If blade breaks do not open door until both wheels have stopped.
Item
B
Authorised and signed by:
Hazard
Metal Cutting Bandsaw
LOW
CRUSHING
Page 2
Instruction Manual for EB-320DSV (B067D)
05/12/2014

General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 3
Instruction Manual for EB-320DSV (B067D)
05/12/2014

Metal Cutting Bandsaw Safety Instructions
1. Maintenance. Make sure the bandsaw is turned
off and disconnect from the main power supply
and make sure all moving parts have come to a
complete stop before any inspection, adjustment or
maintenance is carried out.
2. Bandsaw Condition. Bandsaw must be maintained
for a proper working condition. Never operate
a bandsaw that has damaged or worn parts.
Scheduled routine maintenance should performed on
a scheduled basis.
3. Blade Condition. Never operate a bandsaw with
a dull, cracked or badly worn blade. Before using
a bandsaw inspect blades for missing teeth and
cracks.
4. Replacing Blade. Make sure teeth are facing the
correct direction. Wear gloves to protect hands and
wear safety glasses to protect your eyes.
5. Hand Hazard. Keep hands and fingers clear from
the line of cut of the blade and offcuts workpieces.
Hands can be crushed in vice or from falling machine
components and cut by the blade.
6. Leaving a bandsaw Unattended. Always turn
the bandsaw off and make sure all moving parts
have come to a complete stop before leaving the
bandsaw. Do not leave bandsaw running unattended
for any reason.
7. Avoiding Entanglement. Blade guard must be
used at all times. Remove loose clothing, belts, or
jewelry items. Never wear gloves while machine is in
operation. Tie up long hair and use the correct hair
nets to avoid any entanglement with the bandsaw
moving parts.
8. Understand the machines controls. Make sure you
understand the use and operation of all controls.
9. Power outage. In the event of a power failure during
use of the bandsaw, turn off all switches to avoid
possible sudden start up once power is restored.
10. Work area hazards. Keep the area around the
bandsaw clean from oil, tools, chips. Pay attention
to other persons in the area and know what is
going on around the area to ensure unintended
accidents.
11. Workpiece Handling. Workpieces must be
supported with table, vice, roller conveyor/stands,
or other support fixtures. Unsupported workpieces
may cause the machine to tip over and fall. Flag
long pieces of material to avoid tripping hazards.
Never hold a workpiece with your hands during the
cut process.
12. Hearing protection and hazards. Always wear
hearing protection as noise generated from
bandsaw blade and workpiece vibration, material
handling, and power transmission can cause
permanent hearing loss over time.
13. Hot surfaces. Workpieces, machine surfaces and
chips become hot due to friction and can burn you.
14. Starting position. Never turn the bandsaw on
when the blade is resting on the workpiece.
15. Guards. Do not operate bandsaw without the blade
guard in place or with the doors open.
16. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 4
Instruction Manual for EB-320DSV (B067D)
05/12/2014

1
1
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Instruction Manual for EB-320DSV (B067D)
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2
2
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Instruction Manual for EB-320DSV (B067D)
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255
195
115
160
230
195
115
160
315 x 230
195 x 230
115 x 160
160 x 160
1850
1.5
2750
310
950
380
3
35-70
o
0
o
-45 DX
o
-60 DX
o
45 SX
3
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Instruction Manual for EB-320DSV (B067D)
05/12/2014

4
4
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Instruction Manual for EB-320DSV (B067D)
05/12/2014

5
ON /OFF Switch (CYLINDER)
Handle
Adjustable Button
Emergency Stop
2
5
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Instruction Manual for EB-320DSV (B067D)
05/12/2014

6
6
6
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Instruction Manual for EB-320DSV (B067D)
05/12/2014

7
C
B
E
D
the green area.
7
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Instruction Manual for EB-320DSV (B067D)
05/12/2014

8
7.4
7.5
8
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Instruction Manual for EB-320DSV (B067D)
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9
9
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Instruction Manual for EB-320DSV (B067D)
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10
10
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Instruction Manual for EB-320DSV (B067D)
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11
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Instruction Manual for EB-320DSV (B067D)
05/12/2014
Page 15
Instruction Manual for EB-320DSV (B067D)
05/12/2014

12
EB-320DSV
12
Page 16
Instruction Manual for EB-320DSV (B067D)
05/12/2014

13
PARTS LIST (%'69
Ref. No. Description Ref. No. Description Ref. No. Description
2. Base/
3. Bar
stop rod/
4. Coolpump/
5. Barstop/
6. Countervice/
7. Screw
M5/
8. Vice jaw/
9. Vice/
10.Body frame/
11.Casing/
12.Motor Fan/
13.Motor Cover/
14.Screw/
15.Screw/
16.Roller/
17.Filter/
18.Bush/
19.Pin/
20.Lever/ ( )
21.Knob/
22.Key 7x7/
23.Bearing 6208/
24.Motor flywheel/
25.Washer/
26.Shaft/
27.Blade cover/
28.Ring nilons/
29.Bearing 32007/
30.Ring nutM30/
31.Pivot/
32.Bearing cover/
33.Washer/
34.Key 4x25/
35.Reducer/
36.Motor/
37.Screw/
38.Spring/
39.Plastic case/
40.Micro switch(optional)/
41.Screw M8/
42.Threaded shaft/
43.Spring washer/
44.Grip/
45.Pin/
46.Handwheel/
47.Return flywheel/
48.Hex. Nut/
49.Bearings 32006
/
50.Saw blade/
51.Scale/
52.Hex. Nuts/
53.Blade sheelshaft/
54.Block bladetension/
55.Handle/
56.Lever/
57.Vice
screw/
58.R. Bladeguard/ ( )
59.Vice spring/
60.Vice lever/
61.Bearing 51105/
62.Bearing cover/
63.Vice handwheel/
64.Spring/
65.Screw/
67.Revolving arm/
68.Shaft/
69.Stop bolt/
70.Micro switch(optional)/
71.Block/
73.Rubber connection/
74.Arm/
75.Bolt/
76.Blade guard/
77.Handle/
79.Bearing 6082Z/
80.Screw M8/
81.Waterpipe/
82.Rust plate/
83.Vice pad/
84.Handle/
89.Hydraulic cylinder/
90.Pin/
91.Fixed bladeguideplate/
92.Mobile bladeguideplate/
93.Bush/
94.Togerswitch/( )
95.Condenser(motor)(optional)/
96.Coolant distributor/
97.Stand/
99.Screw M8*15/
100.Washer/
101.Plate/
102.Bladeguide unitsquare/
()
103.Bladeguide unit/
104.Blade tensionguide(optional)
/
105.Blade tensiongauge /
106.Guide pivot/
107.Guide pivot/
108.33MM*MS Screw/
109.C-ring/C
110.Fixed plate/
111.Screw/
112.Vice jaw/
113.Vice sliding seat/
114.Switch Bracket/
115.Electrical box/
116.On /Off Oil Switch/
117.Handle/
118.Bolt/
119.Washer/
120.Adjusting Button/
121.Emergency Stop/
122.Screw/
123.Bracket/
124.Handle/
125.Square/
126.Nut/
127.Washer/
128.Cut off
plate/
129.Screw/
130.Screw/
131.Vice Jaw block/
132.Screw/
133.Screw/
134.Screw/
135.Crescent seat/
136.Spring/
137.Shaft/
138.Washer/
139.Screw/
140.Grip/
141.Cylinder seat/
142.Spring hook/
144. seat/
145.Nut/
147.Braket/
148.Screw/
150.Grip/
151.Gasket /
152.Nut/
153.Key/
154.Screw/
155.Vice seat L./
156.Vice seat R./
157.Screw/
158.Screw/
159.Screw/
160.L Board/L
161.Square Key/
162.Screw/
162.Screw/
164.Nut/
165.Washer/
166.Screw/
13
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Instruction Manual for EB-320DSV (B067D)
05/12/2014

METAL CUTTING
BAND SAW MACHINE
EB-320DSV
Page 18
Instruction Manual for EB-320DSV (B067D)
05/12/2014