Macurco AimSafety PM400 User manual

IMPORTANT: Keep these user instructions for reference.
AimSafety™ PM400
Multi-Gas Personal Monitor
User Instructions

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1General Information ................................................................................................................................................ 4
1.1 Key Features ..................................................................................................................................................... 4
1.2 Programmable options (PM Link)..................................................................................................................... 4
1.3 Difference Between PM400 P and PM400 IR ....................................................................................................... 5
1.3.1 Over Range Alarm Function...................................................................................................................... 5
1.3.2 Catalytic Bead technology (PM400 P) Overview ........................................................................................ 5
1.3.3 Non-Dispersive Infra-Red (NDIR) technology (PM400 IR) Overview .......................................................... 6
2Specifications ........................................................................................................................................................... 7
3Product Overview .................................................................................................................................................... 8
3.1 Monitor Overview ............................................................................................................................................ 8
3.2 Display Overview .............................................................................................................................................. 8
3.2.1 LCD display symbols ................................................................................................................................. 9
4Charging, Powering Up and Powering Down........................................................................................................ 10
4.1 Charging the Device........................................................................................................................................ 10
4.2 Power On the Monitor ................................................................................................................................... 10
4.3 Powering Off the Monitor .............................................................................................................................. 11
4.4 User Interface ................................................................................................................................................. 11
4.4.1 Display Modes ........................................................................................................................................ 11
4.5 Menu Screens ................................................................................................................................................. 12
4.6 Alarm and Alerts............................................................................................................................................. 14
4.6.1 Alarm and Alert indication chart ............................................................................................................ 15
4.7 Default Alarm Set Points ................................................................................................................................ 16
4.8 Bump Test Reminder ...................................................................................................................................... 16
5Bump Test .............................................................................................................................................................. 17
6Calibration.............................................................................................................................................................. 20
6.1 Accessing the Calibration Menu..................................................................................................................... 20
6.2 Fresh Air Calibration ....................................................................................................................................... 20
6.3 Span Calibration ............................................................................................................................................. 22
6.4 Exiting the Calibration Menu.......................................................................................................................... 24
7Logging ................................................................................................................................................................... 25
8Maintenance and Cleaning.................................................................................................................................... 26
8.1 Maintenance................................................................................................................................................... 26
8.2 Cleaning .......................................................................................................................................................... 26
9Disposal .................................................................................................................................................................. 26
10 Certificates ......................................................................................................................................................... 27
11 Appendix A – Table of Figures ........................................................................................................................... 28
12 Product limited warranty .................................................................................................................................. 29
Technical Support Contact Information ....................................................................................................................... 29
General Contact Information........................................................................................................................................ 29

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WARNING
Any unauthorized attempt to repair or modify the product, or any other cause of damage beyond the range of the
intended use, including damage by fire, lightning, or other hazard, voids liability of the manufacturer.
Activate this product only if sensor, visual, detection, and audible cover are clear from contaminants such as dirt and
debris that could block the area where gas is to be detected.
Do not clean and rub the LCD screen of the products with a dry cloth or hands in hazardous environment to prevent static
electricity.
Perform cleaning and maintenance of the products in fresh air that is free of hazardous gases.
Test the response of the sensor regularly with a gas concentration exceeding the alarm set point.
Test LED, audio, and vibration manually.
Gas concentration measurements by the sensor can vary based on the environment (temperature, pressure and
humidity). Therefore, calibration of PM400 should be performed in the same (or similar) environment of the device’s actual
use.
If the temperature changes sharply during use of the device (e.g., indoors vs outdoors), the value of the measured gas
concentration can suddenly change. Please use the PM400 after the gas concentration value has stabilized.
Severe vibration or shock to the device may cause a sudden reading change. Please use PM
400
after the value of gas
concentration has stabilized. Excessive shock to PM400 can cause the device and/or sensor to malfunction.
Alarm values are set based on the alarm standard that are required by international standards. Therefore, alarm values
should be changed only under the responsibility and approval of the administration of the work site where the instrument
is used.
Use IR communications in the safety zone which is free of hazardous gases.
Do not attempt to replace the battery and sensor as PM
400
is designed to be disposable. Changing the battery and sensor
may impair intrinsic safety and the attempt will void warranty.
CAUTIONS
Before operating this device, please read the manual carefully.
This device is not a measurement device, but a gas detector.
If calibration and self-test fails continuously, please do not use the device.
For the O2 detector, perform calibration every 30 days in the fresh air environment.
Before use, please check the activation date, and if the activation date has passed, please do not use the device.
Clean detectors with a soft cloth and do not use chemical substances for cleaning.
To maintain a 24-month lifetime, avoid the below activities except in necessary cases to check events (Max/Min),
lifetime/concentration, and alarm set points. Otherwise, the frequent use of the button will deplete the battery lifetime
less than 24 months.
1. Push the button frequently without valid reasons.
2. Frequent alarm operation or alarms are remained for a long time.
*Normal Alarm Use: 1 time and 2 minutes per day.
3. Connect with the PM Link frequently except the bump testing.
View a serial number on the label at the back side of the device. (ex, 20170101)
1. The serial number indicates below.
ex: SG 01 01 001 2017(Year) 01(Months) 01(Day) 001(Manufacture Order)

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1General Information
The innovative new AimSafety PM400 4-gas portable monitor brings enhanced convenience and flexibility to gas
detection in hazardous environments. The ergonomic PM400 diffusion gas monitor simultaneously detects up to four
gases, including hydrogen sulfide (H2S), carbon monoxide (CO), oxygen (O2) and combustibles (LEL). AimSafety’s
PM400 is easy to use and delivers continuous visibility of gas concentrations for faster, more informed decisions that
help protect workers and operational assets which can increase revenue and productivity.
The PM400 LCD display provides real-time gas concentrations and allows plant managers or workers to set high and
low alarm set-points for each sensor, and STEL, and TWA alarm set-points for toxic gases. The PM400’s audible, visual
and vibrating alarms alert the user of unsafe gas concentrations. Standard sensors include: Carbon Monoxide,
Hydrogen Sulfide, Oxygen, and either Catalytic Bead (PM400 P) or Infrared (PM400 IR) for combustible gases (LEL). The
PM400 IR will operate continuously for up to 60 days on a single battery charge.
1.1 Key Features
•Easy-to-Read LCD display
•Single button operation
•Rugged, high visual housing
•IP67 dust tight & water resistant
•60-day continuous runtime (IR version)
•IR sensor is immune to poisoning
•IR sensor detects LEL gases in inert (O2deficient) applications
•Sensor options: CO, H2S, O2, LEL
•Event logging
•Visual alarm with bright flashing LEDs
•Distinct audible alarm
•Vibrating alarm
•Durable weather resistant case
•Rugged clip
1.2 Programmable options (PM Link)
•Stealth Mode
•Go/No Go display
•Bump Test due
•Calibration due
•Calibration gas concentrations
•Alarm levels
•STEL and TWA levels
•Firmware upgrades
For a full list of programmable options, please consult the PM Link software manual.

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1.3 Difference Between PM400 P and PM400 IR
The PM400 P and the PM400 IR are identical units with one exception: The Combustible gas (LEL) sensors are different
in each model. The PM400 P is equipped with a Catalytic Bead (Pellistor) sensor. The PM400 IR is equipped with a
Non-Dispersive Infra-Red (NDIR) sensor. Be sure to understand the strengths and limitations of the sensor that’s
inside the unit (see below). They directly affect the usage and the lifespan of your detection device.
1.3.1 Over Range Alarm Function
Because of the nature of each sensor, the device will behave differently when exposed to high gas levels which
exceed their sensor ranges this is known as an Over Range Alert.
1.3.1.1 PM400 P
In the event of an Over Range alarm, the Catalytic Bead sensor will prompt Over Range alarms and then turn off the
sensor to avoid damaging the sensor elements.
If an Over Range Alarm sounds, exit to a safe area immediately.
The alarm will continue to sound because the sensor is disabled. To silence the alarm, the monitor will need to be
turned off and back on again, thus re-enabling the sensor.
1.3.1.2 PM400 IR
In the event of an Over Range alarm, the NDIR sensor continues to function normally.
If an Over Range Alarm sounds, exit to a safe area immediately.
A simple press of the [Function] key acknowledges and silences the alarm. The sensor continues to stay active even
though the level has exceeded 100% LEL.
1.3.2 Catalytic Bead technology (PM400 P) Overview
1.3.2.1 Advantages of Catalytic Bead technology
•The Catalytic sensor detects a wide range of combustible (LEL) gasses: The PM400 P is the device that should
be used if hydrogen and acetylene are among the gases in your environment that require detection.
Make careful note of the disadvantages of this sensor listed below; they have a direct effect on user safety and on
the function of the device.
1.3.2.2 Disadvantages of Catalytic Bead technology
•The Catalytic sensor can be “poisoned”: Certain chemicals will damage the internal elements and cause the
sensor to lose sensitivity. Common poisons are chemicals which contain silicon (found in hand lotions and
industrial lubricants) and Sulfur compounds, which can be released with gases. Chlorine (found in many
cleaning products) and heavy metals can also poison a catalytic sensor. This list is by no means
comprehensive.
•The Catalytic Bead sensors require oxygen to detect gases: Because a Catalytic Bead sensor burns the
sample of gas, oxygen is required for the monitor to detect the presence of combustible gases.
•The Catalytic Bead sensor can burn out: Exposure to high concentrations of gas can completely disable the
sensor. See section 1.3.1 Over Range Alarm Function.

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The Catalytic Bead sensor is more prone to sensor drift: These sensors typically require more frequent calibration.
See
•The Catalytic sensor requires more power: Due to the sensor design, the Catalytic Bead sensor requires
more power to operate, thus shortening the runtime of the monitor.
1.3.3 Non-Dispersive Infra-Red (NDIR) technology (PM400 IR) Overview
1.3.3.1 Disadvantages of NDIR technology
•Doesn’t detect certain combustible (LEL) gasses: Gases such as hydrogen and acetylene go undetected by
NDIR sensors.
Be sure the safety of your users isn’t dependent on detecting hydrogen and/or acetylene. The PM400 IR does NOT
detect these gases.
1.3.3.2 Advantages of NDIR technology
•The NDIR sensor does not require oxygen to detect gases: Because the NDIR sensor uses absorbed light
spectrum technology to detect combustible gases, the sensor does not require oxygen to operate, making it
ideal for inert and oxygen deficiency applications.
•The NDIR is more durable: Cannot be inhibited, poisoned by external chemicals and gases.
•The NDIR sensor is more stable: Requires minimal recalibration and is typically stable even after extended
storage.
•The NDIR sensor has a longer lifespan: The sensor has a life expectancy of up to 10 years.
•The NDIR sensor requires less power: Due to the sensor design the NDIR sensor requires less power to
operate, thus allowing for extended runtimes compared to the Catalytic Bead sensor.

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2Specifications
Model
PM400
Gas Type
LEL
O2
CO
H2S
Detecting Method
Diffusion
Measure type
Catalytic Bead (PM
400
P), Infrared (PM400 IR)
Electrochemical
Cell
Electrochemical
Cell
Electrochemical
Cell
Range
0-100 %LEL
0-30 % by
Volume
0-500 ppm
0-100 ppm
Sensor life
PM
400
P> 2 years,
PM400 IR > 5 years
2 years
> 2 years
> 2 years
Resolution
1%LEL
0.1% by Volume
1 PPM
1 PPM
User Settings
User Selectable via PM Link and PC Software or Bump Test-Calibration Station
Display
Backlit digital LCD display
Alarm display
RED, Flashing LEDs (Light-Emitting Diode)
Audible alarm
90 dB at 4 inches (10 cm)
Vibrating alarm
Vibration Alarm
Alarm level set
User Selectable via PM Link and PC Software or Bump Test-Calibration Station
Event Logging
Data logging: Two months - Continuous at 1 - minute intervals, 24 hours a day, 7
- days a week
Event logging: 30 events, Calibration logging: 30 calibrations, Bump Test logging:
30 bump tests
Mounting type
Clip
Program set mode
User Selectable via PM Link and PC Software or Bump Test-Calibration Station
Operating temperature
-4°F to 122°F (-20°C to 50°C)
Operating humidity
10 to 95% RH (Non-condensing)
Battery
Rechargeable 3.7V Li-ion
Battery Runtime
PM400 P: 24 hours, PM400 IR: 60 days
Material
Polycarbonate and rubber
Dimensions
4.6” (L) x 2.4” (W) x 1.6” (H) (11.8 cm x 6 cm x 4 cm)
Weight (Battery, clip
included)
8.4 oz. (238 g.) – Catalytic Bead model
8.0 oz. (227 g.) – Infrared model
Approval
See Section 10 Certificates
Ingress Rating
IP67 dust tight & water resistant
Compliance
Electromagnetic Compatibility Directive 2014/30/EU
Manufacturing Approval
The detector manufacturer is certified compliant with ISO 9001:2000 provisions
Options
PM Link, PM
400
Bump Test-Calibration Station
Warranty
2 years

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3Product Overview
3.1 Monitor Overview
3–1 PM400 Monitor
3.2 Display Overview
3–2 PM400 Display Screen

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3.2.1 LCD display symbols
High Alarm Display Zero Calibration Display
Low Alarm Display
Device Stabilization &
Calibration Succeeded
Alarm Condition Standard Gas Calibration Display
STEL Alarm Display Remaining Battery Display
TWA Alarm Display

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4Charging, Powering Up and Powering Down
4.1 Charging the Device
The PM400 ships with a power supply that plugs into a standard wall socket and with all common international
interfaces. The other end connects to the device.
To Charge the Device:
1. Ensure that the power supply is equipped with the interface that matches your wall’s power outlet. You can
change these by pushing the button at the rear of the power supply and clicking the correct one into place.
2. Locate the charging socket at the bottom-rear of the device.
3. Align the guides of the adapter to the plastic slot on the device and push until the top of the adapter is
completely inserted.
4. Plug the other end into a standard wall socket. The battery meter appears on the right side of the display
and repeatedly cycles upward to the top and the LEDs will flash continuously.
NOTE: If your device is set to Stealth Mode, the LEDs will not flash during charging.
5. The device is fully charged when the battery stops cycling.
4.2 Power On the Monitor
To power on the monitor:
1. Press and hold the [Function] key. A three second count-up displays.
NOTE: Release the [Function] key at any time during the count-up to prevent it from powering up.
2. Release the [Function] key when Power On displays.
The display cycles through gas types: LEL, 02, CO, H2S, firmware version: VER #.#, display tests, and alarm
tests, followed by a ten-second count-up, followed by Warming Up notifications (WUP) for each sensor.
NOTE:The IR LEL sensor takes approximately an extra 90 seconds to warm up, during which time, the unit
continues to display WUP in the upper-left (LEL) quadrant of the display (see below).

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3. After the warm-up, real-time gas readings are displayed.
NOTE: If your device is in Safe Zone mode, the display will read SAFE ZONE when it is ready. See Section
4.4.1 Display Modes for more information.
4.3 Powering Off the Monitor
To power off the monitor:
1. From the main screen (Measurement or Safe Zone), press and hold the [Function] button. A three-second
countdown timer displays.
NOTE: Release the button during the countdown to prevent it from powering down.
2. When Power Off displays, release the button.
4.4 User Interface
The PM400 has two operational modes:
•Measuring Mode – Standard display operation with real-time gas readings always displayed.
•Safe Zone Mode – Displays Safe Zone unless one or more gas concentrations exceeds an alarm set point.
Gas concentrations are displayed with gas specific units of measure based on the type of gas to be detected.
Combustible (LEL) concentrations are displayed in % LEL, oxygen concentrations are displayed in percent by volume
(%Vol), and toxic concentrations are displayed in parts per million (PPM).
4.4.1 Display Modes
1. Measuring Mode is the default mode. Once the monitor is activated the meter displays the battery level and
gas concentrations in real-time unless gas concentrations exceed an alarm setpoint. Should this happen,
alarms will activate.

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WARNING: In the event of an alarm, exit the area and proceed to clean air immediately.
2. Safe Zone Mode enables use as a go/no-go monitor. SAFE ZONE is displayed, unless gas concentrations
exceed an alarm setpoint. Should this happen, alarms will activate normally.
WARNING: In the event of an alarm, exit the area and proceed to clean air immediately.
4.5 Menu Screens
From the Measurement screen, pressing the [Function key] will step to the next screen.
NOTE:If you do not press the [Function key] within 10 seconds, the display reverts to the main screen.
NOTE: Pressing the [Function] key too quickly my not advance the screen.
Stealth Mode: Press the [Function key] to advance to Stealth Mode (if enabled). Stealth Mode is
added to the menu to indicate that the audible and vibrating alarms are disabled. Display flags
function normally.
Peak MIN: Press the [Function key] again to advance to Peak MIN indicated by the LOW! icons on
the display with the numerical value displayed. The Peak MIN is the lowest concentration of gas
that the oxygen sensor has detected since the peaks were last cleared.
Peak MAX: Press the [Function key] to advance to Peak MAX indicated by the HIGH! icons on the
display, with the peak max concentration displayed. The Peak MAX is the highest concentration of
gas that each sensor has detected since the peaks were last cleared.
TWA: Press the [Function key] to advance to the TWA (Time Weighted Average) screen. The TWA
screen displays the average level of concentration of each toxic gas for the past eight hours.
Menu Flow Chart

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STEL: Press the [Function key] to advance to the STEL (Short Term Exposure Limit) screen. The STEL
screen displays the average level of concentration of each gas for the past 15 minutes.
Clear Peaks: Press the [Function key] to advance to Clear Peaks indicated by “CLR” on the display.
To clear the peaks, press and hold the [Function key] for three seconds. The unit will beep once,
then display OK. Peaks are now cleared. Press the [Function] key to continue through the menu
screens or wait ten seconds for the unit to return to Measuring mode.
Alarm Values: Press the [Function key] to advance to the Setpoints screen. The Alarm Values
screen displays the low alarm, high alarm, TWA, and STEL thresholds (Setpoints) for each gas. Press
and hold the [Function] key for the seconds to enter the Alarm Values menu. Press the [Function]
key to advance the display through each of these in order.
Firmware: Press the [Function key] to advance to the Firmware screen. Press and hold the
[Function] key for three seconds to initiate a self-test. The device tests audible alarm, LEDs, LCD,
vibration, memory, and temperature. When complete, the device returns to Measuring mode. See
Self-Test for more details. Also displays LEL sensor type: N (NDIR) or P (Pellistor, aka Catalytic
Bead)
Calibration: Press the [Function key] to advance to the Calibration screen. Press and hold the
[Function] key for five seconds to enter the Calibration menu where you can perform Zero
calibrations, Span calibrations, and Bump tests. Press the [Function] key to advance through each
of these in order.
Date/Time: Press the [Function key] to advance to the Date/Time screen. Press and hold the
[Function] key for three seconds to toggle back and forth between the Date and the Time.

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4.6 Alarm and Alerts
When the gas concentration exceeds an alarm set point the alarms will activate: The display will show the
appropriate alarm icon(s) – High, Low, TWA, STEL, Over Range (OVL) -- and the gas level. The monitor will vibrate,
the buzzer will sound, and the LEDs will flash.
Immediately exit the area to clean air.
The alarms will clear once the gas concentrations go below the alarm set points.
Menu Flow Chart

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4.6.1 Alarm and Alert indication chart
Alarm
Alarm Standard
LCD Display
Alarms and Alerts
Low
Alarm Exceeds 1st alarm set point
Icons and gas
concentration
High
Alarm Exceeds 2nd alarm set point
Icons and gas
concentration
TWA
Alarm Exceeds TWA alarm set point
Icons and gas
concentration
STEL
Alarm Exceeds STEL alarm set point
Icons and gas
concentration
Over
Range
Alarm
Detected gas(es) exceed
maximum sensor range.
Press the [Function] key or re-start your
device to clear.
See Section 1.3.1 Over Range Alarm
Function for more information.
Bump
test
Bump test due. Displays the
specific sensor(s) which
require a bump.
Perform a successful bump test to clear.

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Alarm
Alarm Standard
LCD Display
Alarms and Alerts
Calibration
Calibration due
Displays the specific
sensor(s) which
require calibration.
Perform a successful calibration to
clear.
Calibration
Failed
Failed calibration
Displays the specific
sensor(s) which
failed calibration.
Perform a successful calibration to
clear
4.7 Default Alarm Set Points
NOTE: Alarm levels can only be changed using the PM Link and software, or the Bump Test-Calibration Station.
Gas Type
Combustible (LEL)
CO
H
2
S
O
2
Low Alarm
10% LEL
35 PPM
10 PPM
19.5%
High Alarm
20% LEL
100 PPM
20 PPM
23.5%
TWA Alarm
35 PPM
10 PPM
STEL Alarm
200 PPM
15 PPM
4.8 Bump Test Reminder
The Bump Test due reminder option can be enabled using the PM Link and software or the Bump Test-Calibration
Station. The Bump Test reminder can be configured from n/a (Off) to 365 days. The default configuration is set to
“Off”, no Bump Test reminder will be displayed.
When enabled, the monitor will prompt the user to perform the test by displaying “btS” on the display when the
test is due.

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5Bump Test
A bump test is used to test that the monitor is working properly. During a bump test, a known concentration of gas
is applied to the sensor to verify that the sensor responds to the gas, and the alarms activate. This is the only way to
effectively confirm that all characteristics of the monitor and the sensor are working correctly.
WARNING
A bump test should be conducted before each day’s use.
Ensure that you are in a clean environment before performing a Bump Test.
The monitor must be calibrated if it fails a Bump Test.
To perform a Bump Test:
1. On the Measuring screen, make sure the oxygen sensor reads 20.9 and the other gases read zero.
2. Clip the calibration cap to the unit. The cap attaches to the recesses in either side of the unit. You should
hear a click when the cap is secure.
NOTE: Be sure that the word “Calibration” is right-side-up.
5–1 Calibration Hood
3. Ensure that the regulator is firmly attached to the gas bottle and that the hose is securely attached to the
regulator and to the calibration cap.
NOTE: Do not turn on the gas at this time.
4. From the Main screen, press the [Function] key to advance to the Calibration screen. The calibration icon
and the Calibration gas settings are displayed. Typical readings clockwise from the upper left are 50,18.0,25,
and 100.

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NOTE: Pressing the key too quickly may not advance the display.
5. Press and hold the [Function] key for three seconds to enter the Calibration menu. CAL ZERO displays
6. Press the [Function] key twice to advance to the Bump Test screen. Bump test displays.
7. Press and hold the [Function] key for three seconds to initiate the bump test. GAS NO and a 45-second
countdown timer are displayed.
8. Turn on the gas regulator. A new 45-second countdown timer appears in the lower-right corner while the
rest of the display alternates between GAS IN and real-time gas measurements.
9. Watch the display as the timer counts down. Results should appear within roughly 20 seconds. If the test is
successful, OK appears in all four corners of the display.
10. Turn off the gas regulator, disconnect the calibration cap, and wait for the gas to dissipate.
11. Clear peaks before proceeding. See Clear Peaks in Section 4.5 Menu Screens for instructions.
If the test fails, the gas(es)/sensor(s) that failed are displayed. This failed bump test message continues to flash on
the display until a successful bump test or calibration is performed.

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Check the calibration gas concentrations, cylinder expiration date, and the monitor gas settings and re-test the unit.
If everything looks correct and the unit fails, perform a Zero calibration followed by a Span calibration. Do not use
the monitor until the reason for the discrepancy for the test has been determined and corrected.
WARNING
If the Bump Test fails, do not use the monitor until a successful Bump Test or Calibration
is performed.