Magellan VK-1090 User manual

www.classicexhibits.com
Step 1
Page 1 of 3
866.652.2100
© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX - VK-1090 - Magellan Miracle - General Layout
10’
10’
Plan View

www.classicexhibits.com
Step 2
Page 2 of 3
866.652.2100
© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX - General Information
Using You Set-up Instructions:
The Visionary Designs Set-up Instructions for Magellan displays are created
specifically for your configuration. They are laid out sequentially, including an
exploded view of the entire display and a logical series of detailed steps for
assembly. We encourage you to study the instructions before attempting to
assemble your exhibit.
THIS IS VERY IMPORTANT!
Each page reminds you to tighten the setscrews after disassembling your
exhibit to prevent loss of the locks and setscrews (see below in red).
Cleaning & Packing Your Display:
1) Use care when cleaning aluminum extrusions or acrylic inserts. Use only
non-abrasive cleaners.
2) When cleaning laminate inserts or counter tops, use mild cleansers and
a soft material such as cotton.
3) Keep all display components away from extreme heat and long exposure
to sunlight to avoid warping and fading.
4) Retain all packing materials. It will make re-packing much easier and will
reduce the likelihood of shipping damage.
Hex Key Tool
Typical Connection Typical Connection
Most visionary design exhibits can
be assembled with the supplied Hex
Key Tool. Occasionally, a flat head
screwdriver may be required.
Detail A: Most horizontal extrusion connections have a patented expandable lock. This lock inserts into
the groove of an opposing extrusion. Tightening the lock with the Hex Key Tool expands the lock and creates
a strong positive connection.
Numbered
Label
Detail B: Each extrusion contains a numbered label that
corresponds to set-up instructions. The label is located
within a groove of the extrusion (when possible). Visionary
Design labels contain Black numbers unless otherwise
specified.
Horizontal Connection
Detail C: A rectangular connection bar with plastic
T Knobs is inserted between two horizontal extrusions
joined end-to-end. Turn the knobs clockwise to tighten.
Do Not Overtighten.

www.classicexhibits.com
Step 1
Page 1 of 3
866.652.2100
© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX - Backwall Assembly
1
2
3a
4
5
6
7a
8a
9
10
11
12
Part Number
1
2
3a
4
5
6
7a/7b
8a/8b
9
10
11
12
Qty
1
1
1
1
1
1
1/1
1/1
1
1
1
1
Description
48.5”h Lower Curved Extrusion
48.5”h Upper Curved Extrusion
48.5”h Lower Curved Extrusion
48.5”h Upper Curved Extrusion
48.5”h Lower Curved Extrusion
48.5”h Upper Curved Extrusion
44”w Horizontal Extrusion
44”w Horizontal Extrusion
23”w Horizontal Extrusion
23”w Horizontal Extrusion
Backwall Support Leg Extrusion
Backwall Support Leg Extrusion
Steps
1) Connect backwall upper and lower verticals together [ 1a to 2, 3a to 4 and 5 to 6]
using connection bars.
2) Connect horizontal extrusions together [7a to 7b and 8a to 8b] using connection bars.
3) Attach horizontal assemblies [7a/7b and 8a/8b] between vertical
assemblies [1/2 and 3/4].
4) Attach horizontal extrusions [9 and 10] between vertical assemblies
[3/4 and 5/6].
5) Attach support leg extrusions [11 and 12] to back of verticals [1 and 5], see
leg attachment detail.
7b
8b
Backside
of backwall
Graphic Attachment
Apply graphics to back
of assembled backwall.
Light Connection
Attach Lights to
Backwall where
desired and tighten
in place.
Connect support leg
to vertical by placing lock
into slot and tighten with tool.
Support Leg Attachment
Turn Knob Clockwise
to Tighten Lock
STAR indicates location of
knobs on BACKSIDE of unit.
Rear View of Display
Connection
Bar
Slide Connection Bar
between Extrusions
and tighten Knobs
to secure.
Connection
Bar
**Do not over tighten Knobs.**
Knob
Knob

www.classicexhibits.com
Step 2
Page 2 of 3
866.652.2100
© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX -
Backwall Workstation Assembly
Part Number
13
14
14a
15
15a
16
Qty
1
1
1
1
1
1
Description
Base Plate
37.6”h Curved Vertical Extruaion
Oval Flange Plate
18.31”w Horizontal Extrusion
17.013”w Horizontal Extrusion
15.475”w Horizontal Extrusion
Steps
1)
Attach curved vertical [14] to base plate [13],
see Base Plate Attachment detail.
2) Attach horizontal extrusions [15, 15a and 16] between
curved vertical [14] and backwall vertical [3a]
where indicated.
3) Attach flange plate to top of vertical [14] as shown.
4) Place counter top and shelf on assembled counter base,
see Counter Attachment detail.
5) Attach monitor mount to assembled backwall.
Base Plate Attachment
13
14
15
16
Connect Vertical Extrusion to Base
Plate by placing lock into slot
and tighten with tool.
14a
Screw
Counter Top Attachment
Insert screws located on underside
of counter into holes on flange plate
and secure with wing nuts.
4
Monitor Mount
Monitor Mount
Attachment
4
15a
Screw Cap
3a

www.classicexhibits.com
Step 3
Page 3 of 3
866.652.2100
© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX - Pedestal Assembly
Part Number
17
18
19
20
21/21a
22
Qty
1
1
1
1
4/2
2
Description
37.5”h Vertical Extrusion
37.5”h Corner Extrusion
37.5”h Corner Extrusion
37.5”h Vertical Extrusion
11”w Horizontal Extrusion
24.875”w Horizontal Extrusion
Steps
1)
Attach horizontal extrusions [21 and 21a] between vertical
extrusions [17&18 and 19&20], see Top View for
extrusion orientation.
2) Attach curved horizontal extrusions [22] between
corner extrusions [18 and 19], placing insert between
curved horizontals.
Sintra Insert
17
18
19
20
21a
21
22
22
21
21a
21
21
Top View
17
18 19
20
22
21 21
Shelf
Steps (Cont’d):
3) Place shelf atop lip of extrusions.
4) Set counter top atop assembled base.
Counter
Extrusions 21a and
22a have a lip for the
floor to rest
upon.
Lip for Shelf
Placement
Lip for Shelf
Placement
Lip
Extrusion Details:
**** Side assemblies must stay
assembled when shipping in jigged case

www.classicexhibits.com
866.652.2100
© 2011
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX - Packing Instruction - Case 1 of 2
Base Plate
Flange Plate
Backwall
Counter
Extrusion 11&12
Extrusion 9&10
Extrusion 15
Extrusion 16
Extrusion 7a, 7b, 8a and 8b Extrusion 1, 2, 3, 4, 5 and 6
Top View
Additional Items:
Halogen Lights
Graphic
Setup Hardware
Extrusion 14
Backwall Shelf
Extrusion 15a

www.classicexhibits.com
866.652.2100
© 2011
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX - Packing Instruction - Case 2 of 2
Case 2: Pedestal Components
Level 1 Level 2 Level 3 Level 4
Front Insert
Internal Shelf
Counter Top
Curved Extrusions # 22
Assembled
Pedestal
Side
Assembled
Pedestal
Side
21(2)