Magnaflow xFrame User manual

Owners Manual
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Magnaflow xFrame Racing Simulator Cockpit

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Introduction
Welcome to xFrame and the MagnaFlow family! We took our 42
years of automotive industry expertise and crafted the most robust
and purpose-built sim racing chassis. We are proud you have chosen
xFrame as the foundation of your new sim rig, now it’s time to start
turning those wrenches and setting down some blistering lap times.
Congratulations, thank you, and good luck racers!
Visit www.magnaflow.com for more info, accessories, and support.
Tag us @MagnaFlow and use #xFrame so we can see your rig in action!

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Table of Contents
3
A: Welcome to xFrame
1. Introduction
2. Table of Contents
3. Product Safety
4. xFrame Overview
B: Assembly Instructions
1. xFrame Chassis
2. Seat Sub-Assembly
3. Pedal Sub-Assembly
4. Steering Sub-Assembly
5. Electrical System
6. Shifter Mount [accessory]
7. Integrated Monitor Mount [accessory]
8. Front Steering Mount [accessory]
C: xFrame Tuning
1. Pedal & Pedal Plate Adjustments
2. Seat & Bracket Adjustments
3. Shifter Mount Adjustments
D: Hardware Compatibility
1. Sim Racing Peripherals
2. Racing Seats
3. Monitors & TVs
E: Operating Procedures
1. Positioning Order of Operations
2. Actuators & Duty Cycle
3. Electronic Adjustments - Safety & Operation
4. Manual Adjustments - Safety & Operation
F: Cleaning & Maintenance
G: Supplemental Information
1. Hardware ID Sheets
2. Frequently Asked Questions
3. Warranty & Contact Information
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Product Safety
4
STOP, READ THESE WARNINGS!
Please read and follow all warnings, instructions, and procedures outlined in this manual before using
xFrame. It is the owner’s responsibility to ensure that all users are aware of all warnings and precautions
detailed herein. Use xFrame only as described, as misuse of this product could result in serious injury
or death. MagnaFlow is not responsible for damage to your xFrame, personal property, or for any injury
caused by inappropriate or incorrect use of xFrame.
As with all video games and simulators, always remain alert while using xFrame and avoid excessive
play. Just like a real car or truck, do not operate xFrame if you are under the influence of drugs or alcohol.
If your hands, wrists, arms, legs, feet or eyes become tired or sore while playing, or if you feel symptoms
such as tingling, numbness, burning or stiffness, stop playing immediately and rest for several hours
before playing again. If you continue to have any of the above symptoms or other discomfort during or
after play, stop playing and see a doctor.
xFrame is intended for adult users or adolescent users with thorough instruction and supervision.
Individuals under the age of 16 must be given supervision or instruction prior to using xFrame. Users
operating xFrame from inside the device must weigh at least 60 lbs. [27 kg] and must not exceed 250 lbs.
[114 kg.] xFrame was designed to accommodate user heights between 4’10” and 6’8”. If you fall outside of
the specified height range, take caution during setup and adjustment of xFrame as you may experience
fitment issues that could lead to injury. If you are above the specified weight range, refer to page 83.
xFrame is for indoor use only. Do not store or operate xFrame outdoors, at high humidity levels, or
in damp or wet locations. Set up and operate xFrame on a solid, level surface and in an area not accessible
to children, pets, or anyone else who should not have access to xFrame. Make sure xFrame rests on a
surface that is not prone to slipping or sliding. Do not store xFrame on elevated surfaces. Keep children,
pets, and friends/spectators clear and safely away from xFrame at all times. Keep the area around xFrame
clear of furniture or other unrelated objects at all times. Keep all objects clear of all moving linkages.
Never put anything under xFrame or reach under xFrame while it is powered on. Avoid leaning, resting, or
climbing on xFrame in order to prevent unintentional tipping of xFrame.
Ensure that the power supply is plugged into a dedicated outlet that supports 15 amps in the US
and Canada, 13 amps in the UK or 16 amps in Germany and complies with local building codes. Avoid using
xFrame with GFCI outlets. The power cord and power supply housing must never rest near the moving
assemblies. When exiting or leaving xFrame unattended, always make sure the unit is powered off and
remove the safety key. Always store the safety key away from xFrame and out of the reach of children
under the age of 16. Familiarize yourself with emergency stop procedures before using xFrame.
Never operate xFrame if it is not working properly, or if you believe it to not be working properly, or
if the power cord has been damaged, split, or has broken or exposed cords or wires. Keep all cords away
from heated surfaces, sharp edges, and water. Make sure that the AC Adapter cord is fully inserted into
the wall outlet or extension cord. Do not use xFrame during a lightning storm. There could be a risk of
electric shock from lightning. Always carefully disconnect all plugs by pulling on the plug and not on the
cord. Make sure xFrame power button is turned off before removing the AC Adapter cord from an outlet.
Be careful when entering and exiting xFrame. Never enter or exit while xFrame is in motion. Use
exterior frame tubing for support and avoid stepping directly on any flat, machined, or precise metal
components. xFrame was designed for one user (driver) at a time and should never be operated by or have
more than one person inside of xFrame under any circumstances.

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Product Safety
5
xFrame weighs well over 200lbs when assembled. Do not attempt to transport xFrame with fewer
than two people. Do not attempt to transport xFrame if you are injured or have limited strength or mobility.
Do not lift xFrame overhead or in any manner which could risk dropping xFrame or injuring yourself. Do
not transport xFrame vertically, upside down, with moving straps, or in any other way that could risk
dangerous weight imbalance and sudden falling or dropping of xFrame.
Do not allow children of any age to perform work or maintenance of any kind to xFrame. Inspect
xFrame for loose, worn, damaged, or incorrect parts every time before use. Do not use xFrame during
maintenance or before any loose or worn parts have been replaced, repaired, or tightened. Use only
original parts from MagnaFlow. Unauthorized changes, modifications, or attachments will void your
warranty and could further damage xFrame, impair its operation, or result in serious injury. Should your
xFrame require repaired or replacement parts, please contact MagnaFlow [see Warranty & Contact Info]
to order replacements, or receive instructions on compatible replacement hardware in select situations.
While cleaning xFrame, always switch the power off, unplug xFrame, and remove the safety key
before cleaning. Do not soak or spray xFrame surfaces with any liquid. Only clean using a damp cloth.
Ensure all precision moving surfaces on xFrame are free of dirt and debris prior to operation. Should
precision moving surfaces require cleaning and re-lubrication, avoid the use of solvents and degreasers,
and only lubricate as outlined in the Assembly Instructions.
STOP, READ THESE WARNINGS!
!
WARNING: Moving Linkages!
Keep objects and all body parts away from moving linkages to
avoid damaging xFrame, other objects, or causing serious injury.
WARNING: Powered Device!
To minimize the potential of electrical shock or fire, do not use if
there are exposed wires or damage to any of the electrical system.
WARNING: Choking Hazard!
Product contains a large number of small parts and hardware.
Keep away from children and pets.

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xFrame Overview
6
Below is a general overview of xFrame and the chassis elements you
need to know before you get started on the assembly process.
A: Electrical Control Box
B: Master On/Off Switch
C: Selector Safety Key [shown with MagnaFlow flight tag]
D: Selector Switch
E: Adjuster Switch
F: Steering Mounting [bottom mount shown as standard]
G: Seat Mounting [shown with seat brackets installed]
H: Pedal Mounting
I: Accessory Mounting Points

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Assembly Instructions
Section 1: xFrame Chassis
Required Tools:
• Allen keys: 8mm
Hardware Bag[s]:
• Chassis hardware bag
• Chassis Hardware ID Sheet
NOTE: When assembling each of the welded tubular sub-assemblies, leave the
connector bolts hand-tight until all sub-sections (A-F) are joined together.
Section 1: xFrame Chassis
7

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Section
Assembly InstructionsAssembly Instructions
Section 1: xFrame Chassis
Please assemble in the following sequence:
1. Place component A [Seat tubular sub-assembly] securely on a safe, flat surface.
2. Install component B [Pedal tubular sub-assembly]
3. Install component C [Rear tubular sub-assembly]
4. Install component D [Left X tubular sub-assembly]
5. Install component E [Right X tubular sub-assembly]
6. Install component F [Steering tubular sub-assembly]
7. Tighten all connector nuts & bolts until bottomed out and frame connectors in solid
contact, then turn an additional quarter-turn of rotation to reach appropriate torque.
8

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Assembly Instuctions
Section 2: Seat Sub-Assembly
Section 2.1: Dynamic Formula/GT Seat
Required Tools:
• Allen keys: 4mm, 5mm, 6mm
• Box wrench: 10mm, 11mm, 13mm
Hardware Bag[s]:
• Seat hardware bag
• Seat Hardware ID Sheet
9

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Assembly Instuctions
1. Set component A [seat base upright] securely on a flat surface.
2. Install component B [lower arm] into component A, with the two rear slider blocks
[components C] in as shown in Figure 2.2.
Section 2: Seat Sub-Assembly
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Assembly Instuctions
3. Install component D [upper arm] into component B in as shown in Figure 2.3.
Section 2: Seat Sub-Assembly
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Assembly Instuctions
4. Join component E [seat base] to component D in the way shown in Figure 2.4. Ensure
that the nylon washers [component W4] are placed properly between each metal junction.
Section 2: Seat Sub-Assembly
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Assembly Instuctions
5. Rotate components B, D, and E into position as shown in Figure 2.5 and insert
components F in the manner shown.
Section 2: Seat Sub-Assembly
NOTE: It can be helpful to apply a small amount of petroleum lubricant to
the edges of the tube on the Seat Base Assembly where you will be inserting
components F in order to prevent potential noise or friction when assembled.
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Assembly Instuctions
6. Install component G [sheet metal hanger] on component A [seat base upright] with the
indicated hardware Figure 2.6.
Section 2: Seat Sub-Assembly
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Assembly Instuctions
7. Install the linear actuator assembly [component H] onto the seat base upright by
attaching it to the sheet metal hanger in the orientation indicated in Figure 2.7.
Section 2: Seat Sub-Assembly
Make sure to use the extended linear actuator in this
step. Using the retracted actuator will cause difficulty in
accessing and assembling this assembly moving forward.
!
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Assembly Instuctions
8. Join the shaft of the linear actuator [component H] to the arm assembly in the manner
shown in Figure 2.8. Ensure that the nylon washers [component W4] are placed properly
between each metal junction.
Section 2: Seat Sub-Assembly
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Assembly Instuctions
9. Install the seat assembly brace [component I] in the location indicated in Figure 2.9.
Section 2: Seat Sub-Assembly
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Assembly Instuctions
Section 2.2A: Seat Linear Rail System
Section 2: Seat Sub-Assembly
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Assembly Instuctions
1. Install the linear rail locking shoe [Hardware ID: BS] into the two linear sliders
[component C] as shown in Figure 2.11.
NOTE: It can be helpful to apply a small dab of petroleum jelly to the back side
of the linear rail locking shoe to help hold it in place during installation.
Section 2: Seat Sub-Assembly
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Assembly Instuctions
2. Install both front locking slider assemblies onto the seat assembly in the location indi-
cated in Figure 2.12. Leave the eight [8] M8 mounting bolts hand-tight.
3. Install both rear linear sliders onto the seat base assembly as indicated in Figure 2.12.
Leave the six [6] M8 mounting bolts hand-tight.
Section 2: Seat Sub-Assembly
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