Magnaflux EV6500 User manual

Operating Manual
EV6000 / EV6500
LED UV Lamp Lámpara UV Lampe d’inspection UV LED UV Lampe LED 黑光灯
EV6000 Part Numbers:
625784, 626776, 628000, 628785
EV6500 Part Numbers:
626803, 629677
Manual de instrucciones
Manuel d’utilisation
Betriebsanleitung
操作手册

1
EV6000 / EV6500 Operating Manual
ENGLISH
TABLE OF CONTENTS
Precautions ......................................................2
Operation..........................................................2
Maintenance....................................................2
Specications ..................................................3
Service................................................................4
Troubleshooting .............................................5
Drawings & Service Parts............................6
EU Declaration of Conformity...................7
EU Declaration of Conformity...................8
Warranty ............................................................8
Support ..............................................................8
ESPAÑOL
ÍNDICE
Precauciones...................................................9
Operación .........................................................9
Mantenimiento................................................9
Especicaciones.............................................10
Servicio ..............................................................11
Solución de problemas................................12
Dibujos y piezas de servicio ......................13
Declaración de conformidad UE..............14
Garantía .............................................................14
Soporte ..............................................................14
FRANÇAIS
TABLE DES MATIÈRES
Précautions d’emploi....................................15
Fonctionnement .............................................15
Entretien............................................................15
Caractéristiques techniques......................16
Un Service ........................................................17
Guide de dépannage....................................18
Dessin et pièces de rechange ..................19
Déclaration de conformité de CE ............20
Garantie.............................................................20
Soutien technique .........................................20
DEUTSCH
INHALTSVERZEICHNIS
Vorsichtsmaßnahmen ..................................21
Bedienung ........................................................21
Wartung .............................................................21
Technische Daten ..........................................22
Service................................................................23
Fehlerbehebung.............................................24
Zeichnungen und Ersatzteile ....................25
EU-Konformitätserklärung..........................26
Garantie.............................................................26
Technische Unterstützung .........................26
简体中文
目录
防范措施............................................................27
操作指南............................................................27
维护.....................................................................27
技术说明............................................................28
维修 .....................................................................29
故障排除............................................................30
图纸及零部件...................................................31
欧盟符合性声明..............................................32
质保 .....................................................................32
支持.....................................................................32

English
2EV6000 / EV6500 Operating Manual
PRECAUTIONS
Inspect lamp before each use. If damage to the cord or housing is present, it is strongly
recommended the lamp be sent to a Magnaflux Authorized Service Center for repair.
CAUTION
Ultraviolet Radiation Source. UV-A Risk Group 2 (IEC/EN 62471).
CAUTION
Wear UV absorbing glasses at all times. Do not use at less than minimum
working distance.
WARNING
Do not immerse lamp in any liquid. Connect only to grounded electrical outlets.
CAUTION
Do not abuse cords. Never carry lamp by cord or yank to disconnect from
receptacle. Never retrieve lamp by pulling on cord. Do not suspend the lamp
by the cord.
CAUTION
Only use outdoor rated extension cords SW-A, SOW-A, STW-A, STOW-A, SJW-
0A, SJOW-A, SJTW-A, or SJTOW-A. Cord Rating 0-6 A.
0-25 ft / 0-7.6 m: 18 AWG / 1.0 mm2
26-100 ft / 7.6-30.4 m: 16 AWG / 1.5 mm2
101-150 ft / 30.4-45.7 m: 14 AWG / 2.5 mm2
OPERATION
1. Connect the lamp to the power supply.
2. Connect the power supply to line power.
3. Press the power button on the rear of the lamp housing to turn on the UV LEDs.
4. The lamp will immediately be at full intensity and will stabilize within 5 minutes.
5. On EV6500 models only switch from UV mode to visible light mode, press and hold the power
button for 3 seconds.
6. To turn o, press the power button on the rear of the lamp housing.
NOTE: The EV6000 and EV6500 are designed for continuous use; operating the lamp only
when required will increase the lifespan of the UV LEDs.
MAINTENANCE
• Check UV-A intensity at regular intervals using a calibrated UV-A Meter (320-400 nm range)
• UV-A intensity readings should be taken with the lamp positioned 15 in / 38 cm from the
lamp filter to the face of the sensor
• Use mild soap and a damp cloth to clean the lamp housing as needed
• Do not spray lamp or power supply or immerse any part in liquid

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EV6000 / EV6500 Operating Manual
English
SPECIFICATIONS
EV6000 EV6500
Maximum Irradiance (at 15 in / 38 cm) 5,000 W/cm 7,000 W/cm
Peak Wavelength 365 ±5 nm
UV-A Beam Prole (at 15 in / 38 cm) Circular spot, 9 in / 23 cm
diameter, >1,000 W/cm2
Circular spot, 10 in / 25 cm
diameter > 1,000W/cm
Emission Spectrum
Full Width at Half Max (FWHM)
Longest Wavelength at Half Max (LWHM)
+/- Width at Half Max
Full Width at 10% Max (FW10%)
+/- Width at 10% Max
≤ 15 nm
≤ 377 nm
≤ ±10 nm
≤ 30 nm
≤ ± 15 nm
Excitation Irradiance (347-383 nm) ≥ 2,000 W/cm
Wavelength Drift
(elevated temperatures)
≤ 5 nm
Working Distance (RRES 90061)
Min 15 in / 38 cm, Max 36
in / 91 cm
N/A
Minimum Working Distance
(ASTM E3022)
≤ 5 in / 13 cm
< 5 in / 13 cm
Typical Visible Emission in UV Mode
(400-760 nm)
< 1 FC / 10 lux at 15 in /
38 cm
< 2 FC / 20 lux at 15 in /
38 cm
UV-Pass Filter Transmission Per ASTM E3022 N/A
Current Ripple < 5%
Visible Light Intensity (at 15 in / 38 cm) N/A 150 ft-candles / 1,500 lux
Visible Light Beam Prole (at 15 in / 38 cm)
Circular spot, 16 in / 41 cm
diameter > 100 ft-candles
/ 1,000 lux
Operating Environment 40-120°F / 5-49°C, max 90% relative humidity
Stabilization Time 5 minutes
Maximum Housing Temperature < 120°F / 49°C
Ingress Protection (EN 60529) IP65
Lamp Cord Length 16 ft / 5 m
Power Supply Cord Length 10 ft / 3 m
Weight 2.8 lb / 1.3 kg
Power In 100-240 VAC, 50-60 Hz, < 1 A
Lamp Operating Voltage 24 VDC

English
4EV6000 / EV6500 Operating Manual
SERVICE
CAUTION
To assure product safety and reliability, repairs should be performed by
Magnaflux Authorized Service Center using original parts.
WARNING
The LED assembly is static sensitive and can be permanently damaged with
improper handling. All replacements of the LED assembly must be performed by a
Magnaflux Authorized Service Center. Unauthorized repairs will void the warranty.
WARNING!
To maintain cTUVus certification, service of model 628785 must be performed by
the factory. Contact Magnaflux Customer Service for more information.
UV FILTER/GLASS REPLACEMENT
1. Disconnect the lamp from the power supply.
2. Remove the protective shade from the front of the lamp.
3. Using a 3-mm hex key, remove the four screws from the front bezel.
4. Remove the front bezel, then remove the UV filter/glass and gasket.
5. Inspect the gasket for tears or damage. If damage is found, replace the gasket.
6. Install the new filter/glass, placing the gasket below the filter/glass in the plastic inset tray.
7. Replace the front bezel and secure with the four hex screws. NOTE: Tighten hex screws
until they stop (little to no force required), then tighten an additional 1/8 turn.
8. Replace the protective shade.
CORD ASSEMBLY REPLACEMENT
1. Disconnect the lamp from the power supply.
2. Using a 3-mm hex key, remove the four bolts from the rear cover.
3. Remove the rear cover (13) and gasket (10). Disconnect the blue leads (11) from the switch assembly (12).
4. Remove the 4-pin latch connector (8) from the LED assembly (7). Note the wire
configuration used on the connector for installation of the new cord.
5. Using wire cutters, cut the brown and gray wires to remove the 4-pin latch connector from the cord.
6. Remove the ground wire (green/yellow) from the inner top of the housing.
7. Using a 16-mm wrench, loosen the nut on the cord grip (16) at the bottom of the handle.
8. Use the wrench to remove the entire cord grip from the handle. Slowly pull the old cord
out of the handle.
9. Remove the nut from the new cord grip included in the replacement kit. Use the wrench to
install the new cord grip in the handle.
10.Slip the new cord grip nut onto the new cord. Insert the new cord through the cord grip in
the handle and carefully work the cord through to the lamp housing.
11. Attach the ground wire (green/yellow) to the top of the housing and tighten in place.
12.Using the wire configuration noted in Step 4, insert the gray and brown wires into the new
4-pin latch connector included in the replacement kit.
13.Attach the 4-pin latch connector to the LED assembly.
14.Using the wrench, tighten the cord grip nut at the bottom of the handle to secure the new
cord in place.
15.Reconnect the blue leads to the switch assembly on the rear cover.
16.Replace the rear cover and secure with the four bolts. Note: tighten bolts until they stop
(little to no force required), then tighten an additional 1/8 turn. Do not over-torque.

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EV6000 / EV6500 Operating Manual
English
DISPOSAL
The EV6000 / EV6500 contains no hazardous materials and complies with EU RoHS
regulations.
Please contact your local waste disposal authority for instructions on disposal of electrical waste.
TROUBLESHOOTING
Problem Possible Cause Possible Solution
Lamp does not power up No power Verify the lamp is connected to
the power supply
Verify the power supply is
connected to line power
Damaged or defective
cable from power supply
to lamp
Contact Magnaflux Authorized
Service Center
Damaged or defective
power supply
Replace power supply
Contact Magnaflux Authorized
Service Center
Power switch defective Contact Magnaflux Authorized
Service Center
EV6000 UV lamp shuts off
after 5 seconds; EV6500
UV lamp automatically
switches to white light after
5 seconds
Power switch defective Contact Magnaflux Authorized
Service Center
Lamp ashes several times
then turns off
Damaged or defective
cable from power supply
to lamp
Contact Magnaflux Authorized
Service Center
Damaged or defective
power supply
Replace power supply
Contact Magnaflux Authorized
Service Center
Fewer than 5 LEDs active LED array failure Contact Magnaflux Authorized
Service Center
Signicant drop in UV-A
intensity
Filter or glass is dirty Clean filter or glass
LED array failure Contact Magnaflux Authorized
Service Center
Visible light readings above
2 ft-candles or 20 lux
Incorrect light meter
measurement range
Use a visible light meter
calibrated to meet ASTM E2297
defined range for visible light
(400-760 nm)
Damaged UV filter or glass Replace filter or glass
LED array failure Contact Magnaflux Authorized
Service Center

English
6EV6000 / EV6500 Operating Manual
DRAWINGS & SERVICE PARTS
Item Part No. Qty Description
1 625799 1 SHADE, EV6000 BLACK LIGHT
2 625896 1 COVER, FRONT, EV6000
3625898
625889 1FILTER, UV-A, EV6000 GLASS, EV6500, NO FILTER
4 625900 1 GASKET, FILTER, EV6000
5 625901 1 COVER, FRONT, BASE, EV6000
6 625902 1 GASKET, FRONT COVER, EV6000
7628155-01
628155 1LED ASSY, EV6000, 20 DEG LENS, CERTIFIED LED ASSY, EV6500, 20 DEG LENS
8 - 1 CONNECTOR, RECEPTACLE, 4-POS
9 625903 1 HOUSING, EV6000
10 625905 1 GASKET, REAR COVER, EV6000
11 - 2 LEAD ASSY, EV6000
12 625906 1 SWITCH, MOMENTARY PB, EV6000
13 625904 1 COVER, REAR, EV6000
14 625910 1 GASKET, HANDLE, EV6000
15 625908 1 HANDLE, EV6000
16 - 1 CORD GRIP, EV6000
17 - 1 POWER CABLE, EV6000
18 - 8 SCREW, M5 x .8 x 16mm
19 - 4 SCREW, M4 x .7 x 12mmL
20 - 4 SCREW, SHLDR, M5 x 8
- 628170 1
POWER CORD REPLACEMENT KIT (Includes items 8, 11, 16, and 17 above)
31
625877 1 POWER SUPPLY, 24VDC, NORTH AMERICA VERSION
628326 1 POWER SUPPLY, 24VDC, EU VERSION
628787 1 POWER SUPPLY, 24VDC, CSA VERSION
1:4
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IF IN DOUBT;ASK
SWV
SWV
MATERIAL:
±
ANGLE
±
±
04/01/2015
DRAWN DATE:
TO MAGNAFLUX.
K
SCALE:
FINISH:
D - 625782
UV LED LIGHT
SHEET NO:
EV6000, ASSEMBLY
MODELED BY:
SUCH MAY NOT BE COPIED NOR
[phone]
DWG
REV:
TOLERANCES:
USED IN ANY WAY DETRIMENTAL
DE WITT, IA 52742
DIMENSIONS ARE IN INCHES
DRAWN BY:
.X
FRACTION
±
DESCRIPTION:
.060
.XX ±.030
.XXX .015
THIS DRAWING CONTAINS
PROPRIETARY INFORMATION
WHICH IS THE SOLE PROPERTY
OF MAGNAFLUX AND AS
218 E. INDUSTRIAL ST
UNLESS OTHERWISE SPECIFIED:
1°
625802 1 LABEL,EV6000,CAUTION/NAMEPLATE
1
SHADE, EV6000 BLACK LIGHT
625896 625896 1 CO VER, FRONT, EV6000-
625898 625898 1 FILTER, UV-A,EV6000
625900 1 GASKET, FILTER, EV6000
625901 625901 1 COVER, FR ONT, BASE, EV6000
625902 625902 1 GASKET, FRON T COVER, EV6000
628155 628155 1 LED ASSY, EV6000,20D EG LENS
628154 628154 1 CONNECTOR,RECEPTAC LE,4-POS
625903 625903 1 HO USING, EV6000
625905 625905 GASKET, REAR COVER, EV6000
628124 2 LEAD ASSY, EV6000
625906 625906 1 SWITC H, MOMENTARY PB, EV6000
625904 625904 1 COVER,REAR,EV6000
625910 625910
1
GASKET, HANDLE, EV6000
625908 625908 HANDLE, EV6000
628341 -CORD GRIP,1/4 NPTM,.200-.270",BLACK
628321 628321 CABLE,PWR,EV6000,24V,M-12,4-PIN MOLDED
625897 -SCREW,M5X.8X16mm,BHSCS
625907 -SCREW,M4X.7X12mm,BHSCS,VITON SEAL
626291 -SCREW,SHLDR,M5X8,8mmLG ,6mm DIA.
-WASHER,M4,EXT. TOOTH,LOCK
-- 1 RING TER MINAL,M4,22-18
625900
1 625799 625799 1
2
3
4
5
6
7
8
9
10
11
12
13
14 1
15
16
17
18
19
20
21
22
DET. PART NO. DWG. NO. REQ. DESCRIPTION
1
1
4
4
62580226
LABEL,BRAND,EV6000 UV LED LIGHT2
8
1
628124
MARKS. ITEM 6 IS NOTCHED.
23 - - 1 WASHER,M4,LOCK
24 - - 1 NUT,M4,HEX JAM NUT
25 625801 625801
NOTES:
DETAILS 1,2,5 AND 6 MUST BE ORIENTED WI TH THEIR RESPECTIVE1.
MARKS ORIENTED TO THE TOP. IT EMS 1,2 AND 5 HAVE MOLDED IN
-
625906 SWITCH DETAIL
625906 PARTS COME DISASSEMBLED:
MAKE SURE TO INSTALL O RING PRIOR
TO ASSEMBLY TO REAR COVER 625904
3 102704 102704 1 LABEL,GROUNG WARNING
2 628005 - 1 LABEL,POWER SUPPLY
1 628003 628003 1 POWER SUPPLY,EU,TYPE E/F,TYPE G
DET. PART NO. DWG. NO. REQ. DESCRIPTION
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32
IF IN DOUBT; ASK
±
08/28/2017
DRAWN DATE:
THIS DRAWING CONTAINS
PROPRIETARY INFORMATION
WHICH IS THE SOLE PROPERTY
OF MAGNAFLUX AND AS
SUCH MAY NOT BE COPIED NOR
USED IN ANY WAY DETRIMENTAL
TO MAGNAFLUX.
A
SCALE:
FINISH:
D - 628326
230V,EU,TYPE E/F,TYPE G
POWER SUPPLY,ASSY,EV6000
MODELED BY:
218 E. INDUSTRIAL ST
DE WITT, IA 52742
[phone]
DWG
SHEET NO:
REV:
TOLERANCES:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
DRAWN BY:
.X
FRACTION
±
DESCRIPTION:
.060
.XX
±
.030
.XXX .015
±
ANGLE
±
MATERIAL:
LJC
LJC
1:2
1 OF 1
1/32
1°
2
3
19
4
31
5
10
11
12
8
9
13
16
16
17
20
15
14
6
7
1
18

7
EV6000 / EV6500 Operating Manual
English
EU DECLARATION OF CONFORMITY
In accordance with EN ISO 17050-1:2010
Object of the declaration:
Product: LED UV Lamp
Model/type: EV6000 / EV6500
Manufacturer: Magnaflux
Address: 155 Harlem Avenue, Glenview, IL 60025, USA
This declaration is issued under the sole responsibility of the manufacturer.
The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
2014/35/EU The Low Voltage Directive
2014/30/EU The Electromagnetic Compatibility Directive
2011/65/EU The Restriction of Hazardous Substances Directive
Conformity is shown by compliance with the applicable requirements of the following documents:
Reference & Date Title
EN61010-
1:2010+A1:2019
Safety requirements for electrical equipment for measurement, control,
and laboratory use - Part 1: General requirements
IEC 61326-1:2020 Electrical equipment for measurement, control and laboratory use - EMC
requirements - Part 1: General requirements
EN ISO 3059:2012 Non-destructive testing - Penetrant testing and magnetic particle testing
- Viewing conditions
EN ISO 3452:1998 Non-destructive testing - Penetrant testing
EN ISO 9934:2015 Non-destructive testing - Magnetic particle testing
Signed for and
on behalf of: Magnaflux
Place of issue: DeWitt, Iowa, United States of America
Date of issue: June 2016
Name: Mike Fryauf
Position: Engineering Manager
Signature:

English
8EV6000 / EV6500 Operating Manual
UKCA DECLARATION OF CONFORMITY
In accordance with EN ISO 17050-1:2010
Object of the declaration:
Product: LED UV Lamp
Model/type: EV6000 / EV6500
Manufacturer: Magnaflux
Address: 155 Harlem Avenue, Glenview, IL 60025, USA
This declaration is issued under the sole responsibility of the manufacturer.
The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
Electrical Equipment (Safety) Regulations 2016
Electromagnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in Elec-
trical and Electronic Equipment Regulations 2012
Conformity is shown by compliance with the applicable requirements of the following documents:
Reference & Date Title
EN61010-
1:2010+A1:2019
Safety requirements for electrical equipment for measurement, control,
and laboratory use - Part 1: General requirements
IEC 61326-1:2020 Electrical equipment for measurement, control and laboratory use - EMC
requirements - Part 1: General requirements
EN ISO 3059:2012 Non-destructive testing - Penetrant testing and magnetic particle testing
- Viewing conditions
EN ISO 3452:1998 Non-destructive testing - Penetrant testing
EN ISO 9934:2015 Non-destructive testing - Magnetic particle testing
Signed for and on
behalf of: Magnaflux
Place of issue: DeWitt, Iowa, United States of America
Date of issue: April 2021
Name: Mike Fryauf
Position: Engineering Manager
Signature:
WARRANTY
Refer to the Magnaflux Warranty Statement at www.magnaflux.com.
SUPPORT
If you have a question please contact Magnaflux at:
1-847-657-5300
support@magnaflux.com
www.magnaflux.com
You can also contact your local Distributor or Magnaflux Authorized Service Center directly;
contact information is available at www.magnaflux.com.