MagnaTex MFRP User manual

DEALER:
Magnatex Pumps, Inc.
3375 West 12th Street, Houston, TX, 77008
Toll Free: 866.MAG.PUMP
Phone: [phone]
Fax: [phone]
for Maintenance
date of commissioning:
.......................................................................................
position / system reference:
.......................................................................................
service:
.......................................................................................
USERMANUAL
MFRP

2
ADDENDA: User manual standard elastic coupling
3—IDENTIFICATION CODE
4—SECTION VIEW - size G3
5—LEGEND - size G3
6—SECTION VIEW - size G4
7—LEGEND - size G4
8—MECHANICAL SEAL: BF
8—MECHANICAL SEAL: TR
8—MECHANICAL SEAL: MTR
9—LEGEND INTERNAL MECHANICAL SEAL TYPE BF..
9—LEGEND EXTERNAL MECHANICAL SEAL TYPE TR..
9—LEGEND DOUBLE MECHANICAL SEAL MTR..
10—GENERAL NOTES
11—OPERATING PRINCIPLES OF THE PUMP
11— HYDRAULICALLY
11— MECHANICALLY
11— THE MECHANICAL SEAL
11—MOTOR
11— ELECTRICAL CONNECTIONS
11— PROTECTION LEVEL
12— DIRECTIONS FOR USE
12—TRANSPORT
12—STORAGE INSTRUCTIONS
12—INSTALLATION INSTRUCTIONS
13—PRESSURE SWITCH TO PREVENT DRY RUNNING
14—START-UP
14—USE
14—SHUTDOWN
14—MAINTENANCE
15—INSPECTION
15—SAFETY RISKS
15—INSTALLATION AND START-UP PERSONNEL
15—MAINTENANCE AND OPERATIONAL PERSONNEL
16—PERSONNEL RESPONSIBLE FOR REPAIRS
16—WASTE DISPOSAL
16—RECOMMENDATIONS
16—DISASSEMBLING
17—IMPROPER USE
17— OPERATING FAULTS AND POSSIBLE CAUSES
17— LUBRICATION
18— INSTRUCTIONS FOR FILLING LUBRICATING OIL
19— TECHNICAL DATA
INDEX:

3
clockwise rotation looking at the motor-fan
CENTRIFUGAL PUMP No
range
seal
type
item
n| giri/lí.PERFORMANCE DATA
H| m.
Q|m /h
3
capacity |l/lí|SEAL FLUSHING DATA
pressure min./max. |bar|
year of manufacture XXXX MADE IN ITALY
Via Labirinto 159
BRESCIA
ITALY
IDENTIFICATION CODE
PART NUMBER
MODEL
RANGE
Each pump is supplied with the serial and model abbreviation and the serial number on the rating plate, which is riveted
onto the support side. Check these data upon receiving the goods. Any discrepancy between the order and the delivery
must be communicated immediately.
In order to be able to trace data and information, the abbreviation, model and serial number of the pump must be quoted
in all correspondence.
PUMP DATA MOTOR DATA
size
model version O-ring
material Ø impeller mechanical seal baseplate rpm standard power
G3
□3x2x8 □ V1G
resina vinilestere standard
□ V
FPM ______________mm
□ TR5
singola
esterna
□ 245 □ 1450 □ E
IEC _______kW
□3x2x10 □ V1A
miscela resina vinilestere
□ E
EPDM
□ TR8 □ 252 □ 2900 □ U
NEMA
□4x3x8 □ V1C
miscela resina vinilestere
□ F
FEP
□ TC8 □ 258 □ 1750
□4x3x10 □ V1F
miscela resina vinilestere
□ K
FFKM
□ BF8 singola
interna □ 264 □ 3500
□6x4x10 □ E1S
resina epossidica
□ MTR5
doppia
flussata
□ 268
□6x4x13 □ MTR6 □ 280
G4
□8x6x13 □ MTC8 □ 368
□10x8x15 □ 380
□ 398
Year of manufacture part number
_____________________ ___________________

4
3
36
4
19
17
77
74
10
12
14
38
9
6
5
11
18
12
16
15
35
44
71
24
41
42
66
26
68
65
VEDI TENUTE MECCANICHE
SEE MECHANICAL SEAL
22
33
27
20
37 21 13
31
72
73
35
29
51
52
128
80
79
123
127
126
78
69
70
32
75
76
30
34
43
28
2
A
A
B
B
B
45
B
140
SECTION VIEW - size G3

5
LEGEND - size G3
pos. ref Part name Q.ty
Disassembling steps sequence
(A1,...,A10,B1,...,B10,C1....) Spare parts stock
1 2 3 4 5 6 7 8 9 10 start up 2 years 5 years
2 939 Plug 1 A
3 807.1 Bearing flange 1B
4 320.1 Bearing (motor side) 1 B1 1
5 940.1 Feather key (impeller) 1
6 940.2 Feather key (motor) 1
9 210 Shaft 1 B
10 360.1 Bearing cover (motor side) 1 B
11 320.2 Bearing (pump side) 1 B1 1
12 412.5 O-ring bearing cover 2 B1 1
13 910.11 FASTENERS Base support / support 1 A
14 643 Constant level oiler 1 A1
15 360.2 Bearing cover (pump side) 1 B
16 421.1 MIM 1 B1 1
17 421.2 MIM 1 B1 1
18 932.1 Seeger ring 1 B
19 932.2 Seeger ring 1 B
20 331 Bracket 1
21 183 Base support 1 A
22 155 Rear flange 1A
24 102 Volute casing 1 A
26 230 Impeller 1 A1 1
27 910.6 Removing plate screws 2
28 910.1 FASTENERS volute casing / baseplate 1 A
29 910.2 FASTENERS motor / motor thickness 1 A
30 910.12 FASTENERS coupling cover 1 A
31 910.4 FASTENERS Base support / baseplate 1 A1
32 910.14 FASTENERS Coupling cover flange /Coupling
cover 1A
33 910.9 FASTENERS rear flange / support 1
34 910.10 FASTENERS support / bearing cover 1 B
35 910.7 FASTENERS bearing flange / bearing cover 1B
36 638.1 Oil hole cup 1 A1
37 918 Eyebolt 1 A
38 638.2 Oil drain plug 1 A1
41 260 Ogive 1 A1 1
42 920 Nut impeller 1 A1
43 925 Washer 1 A1
44 910.5 FASTENERS volute casing / rear flange 1A
45 840 Coupling (complete) 1
51 800 Motor 1 A
52 891 Baseplate 1
65 412.1 O-ring volute casing / intermediate disc 1 A111
66 412.2 O-ring impeller (pump side) 1 A111
68 412.3 O-ring impeller (motor side) 1 A111
69 850 Ring (elastic insert) 1 A111
70 848 Elastic insert 1 A111
71 905 Tie rods A1
72 638.3 Drain plug 1 A1
73 412.4 O-ring drain plug 1 A1 1
74 875.1 Coupling cover flange 2A
75 875.2 Coupling cover (fixed) 1A
76 875.3 Coupling cover 1 A
77 910.15 FASTENERS coupling cover flange/coupling
cover 1A
78 842 Semi coupling(pump side) 1 A1
79 862 Spacer 1 A1
80 841 Semi coupling (motor side) 1 A1
123 901 FASTENERS coupling A
126 904.1 Grub screw semi coupling(pump side) 1 A
127 904.2 Grub screw ring (elastic insert) 2 A
128 904.3 Grub screw coupling (motor side) 1A
140 910.30 Oiler kit connection 1A1

3
36
4
19
17
77
74
10
12
14
38
9
6
5
11
18
12
16
15
35
44
71
24
41
42
66
26
68
65
27
37
21
13
31
72
73
35
29
51
52
128
80
79
123
127
126
78
69
70
32
75
76
30
34
43
28
A
A
B
B
B
45
B
20
B
130
129
VEDI TENUTE MECCANICHE
SEE MECHANICAL SEAL
140
6
SECTION VIEW - size G4

7
pos. ref Part name Q.ty
Disassembling steps sequence
(A1,...,A10,B1,...,B10,C1....) Spare parts stock
1 2 3 4 5 6 7 8 9 10 start up 2 years 5 years
3 807.1 Bearing flange 1B
4 320.1 Bearing (motor side) 1 B1 1
5 940.1 Feather key (impeller) 1
6 940.2 Feather key (motor) 1
9 210 Shaft 1 B
10 360.1 Bearing cover (motor side) 1 B
11 320.2 Bearing (pump side) 1 B1 1
12 412.5 O-ring bearing cover 2 B1 1
13 910.11 FASTENERS Base bracket / braket 1 A
14 643 Constant level oiler 1 A1
15 360.2 Bearing cover (pump side) 1 B
16 421.1 MIM 1 B1 1
17 421.2 MIM 1 B1 1
18 932.1 Seeger ring 1 B
19 932.2 bearing flangeSeeger ring 1B
20 331 Bracket 1
21 183 Base support 1 A
24 102 Volute casing 1 A
26 230 Impeller 1 A1 1
27 910.6 Removing plate screws 2
28 910.1 FASTENERS volute casing / baseplate 1 A
29 910.2 FASTENERS motor / motor thickness 1 A
30 910.12 FASTENERS coupling cover 1 A
31 910.4 FASTENERS Base support / baseplate 1 A1
32 910.14 FASTENERS Coupling cover flange /Coupling
cover 1A
34 910.10 FASTENERS support / bearing cover 1 B
35 910.7 FASTENERS bearing flange / bearing cover 1B
36 638.1 Oil hole cup 1 A1
37 918 Eyebolt 1 A
38 638.2 Oil drain plug 1 A1
41 260 Ogive 1 A1 1
42 920 Nut impeller 1 A1
43 925 Washer 1 A1
44 910.5 FASTENERS volute casing / rear flange 1A
45 840 Coupling (complete) 1
51 800 Motor 1 A
52 891 Baseplate 1
65 412.1 O-ring volute casing / intermediate disc 1 A111
66 412.2 O-ring impeller (pump side) 1 A111
68 412.3 O-ring impeller (motor side) 1 A111
69 850 Ring (elastic insert) 1 A111
70 848 Elastic insert 1 A111
71 905 Tie rods A1
72 638.3 Drain plug 1 A1
73 412.4 O-ring drain plug 1 A1 1
74 875.1 Coupling cover flange 2A
75 875.2 Coupling cover (fixed) 1A
76 875.3 Coupling cover 1 A
77 910.15 FASTENERS coupling cover flange/coupling
cover 1A
78 842 Semi coupling(pump side) 1 A1
79 862 Spacer 1 A1
80 841 Semi coupling (motor side) 1 A1
123 901 FASTENERS coupling A
126 904.1 Grub screw semi coupling(pump side) 1 A
127 904.2 Grub screw ring (elastic insert) 2 A
128 904.3 Grub screw coupling (motor side) 1A
129 135 Protection 2A
130 910.20 FASTENERS Protection / bracket 2A
140 910.30 Oiler kit connection 1A1
LEGEND - size G4

8
89
61
84
81
82
85
88
83
62
54
87
86
63
B
B
120
121
23.B
94
90
92
91
55
97
B
B
122
23.T
94
90
93
124
91
56
102
103
104
101
105
106
100
B
B
122
135
23.T
MECHANICAL SEAL: BF
MECHANICAL SEAL: TR
MECHANICAL SEAL: MTR

9
LEGEND INTERNAL MECHANICAL SEAL TYPE BF..
LEGEND EXTERNAL MECHANICAL SEAL TYPE TR..
LEGEND DOUBLE MECHANICAL SEAL MTR..
pos. ref Part name Q.ty
Disassembling steps sequence
(A1,...,A10,B1,...,B10,C1....) Spare parts stock
1 2 3 4 5 6 7 8 9 10 start up 2 anni 5 anni
23.B 134.1 Intermediate disc 1
54 524.1 Shaft sleeve (BF) 1 1 1 1
61 135.1 Diaphragm 1 C 1
62 488 Lock ring 1 C 1
63 360 Locking counter-plate 1 C 1
81 472.1 Rotating seal 1 1 1 1
82 475.1 Fixed seal 1 C 1 1 1
83 477 Spring 1 C 1
84 412.6 O-ring rotating seal 1 1 1 1
85 412.7 O-ring fixed seal 1 C 111
86 910.16 FASTENERS counter-plate / spring spacer 1 C
87 478 Spring spacer 1 C 1
88 476 Stationary seal locking ring 1 C 1
89 412.8 O-ring diaphragm / intermediate disc 1 C 1 1 1
120 ROTATING SEAL COMPLETE
121 FIXED SEAL COMPLETE
pos. ref Part name Q.ty
Disassembling steps sequence
(A1,...,A10,B1,...,B10,C1....) Spare parts stock
1 2 3 4 5 6 7 8 9 10 start up 2 anni 5 anni
23.T 134.2 Intermediate disc 1
55 524.2 Shaft sleeve (TR) 1111
90 475.2 Fixed seal 1C111
91 472.2 Rotating seal 1C111
92 135.2 Diaphragm TR 1 C 1
93 412.7 O-ring 1
94 412.8 O-ring fixed seal 1C11 1
97 910.17 FASTENERS Diaphragm 1C
122 FIXED SEAL COMPLETE
pos. ref Part name Q.ty
Disassembling steps sequence
(A1,...,A10,B1,...,B10,C1....) Spare parts stock
1 2 3 4 5 6 7 8 9 10 start up 2 anni 5 anni
23.T 134.2 Intermediate disc 1
56 524.3 Shaft sleeve( MTR) 1111
90 475.2 Fixed seal (pump side) 1C111
91 472.2 Rotating seal (pump side) 1C111
93 412.7 O-ring fixed seal / diaphragm 1C
94 412.8 O-ring fixed seal 1C11 1
100 910.19 FASTENERS flushing chamber 1
101 412.9 O-ring flushing chamber 1C11 1
102 472.3 Rotating seal (motor side) 1C11 1
103 475.3 Fixed seal (motor side) 1C11 1
104 412.10 O-ring fixed seal 1C11 1
105 471 Flushing chamber 1C1
106 910.18 Flushing piping 2C1
122 FIXED SEAL COMPLETE (pump side)
135 FIXED SEAL COMPLETE (motor side)
124 605.3 Diaphragm MTR 1C1

10
GENERAL NOTES
“ZGS” pumps are designed and built for the transfer of liquid chemical products having a specific weight, viscosity, tem-
perature and stability of state appropriate for use with centrifugal pumps in a fixed installation, from a tank at a lower
level to a tank or a pipe to a higher level. The characteristics of the liquid (pressure, temperature, chemical reactivity,
specific weight, viscosity, vapour tension) and the enviromental conditions must be compatible with the characteristics
of the pump and are defined upon ordering. Impeller and static casings, in contact with the liquid, are constructed from
thermosetting resins; other parts in high chemical-resistant materials.
The pump’s performance (capacity, head, rpm) is defined upon ordering and specified on the identification plate.
“ZGS” series pumps are manufactured in compliance with ANSI/ASME B73.1 standards. They are of the centrifugal,
horizontal, single-stage type, with self-supporting shaft. ZGS pumps are coupled to a non-synchronous electric motor
by means of flexible coupling and spacer; with axial inlet and radial outlet for connection to the hydraulic system. These
pumps are of the foot-mounted type for fixing onto base-plate in compliance with ASME B73.1.
“ZGS” pumps are not self priming.
“ZGS” pumps cannot run dry.
The liquid being pumped may contain a maximum 5% of solid non-abrasive particles not greater than 0,1 mm in size.
The presence of fibrous, adhesive or abrasive bodies is not allowed. The maximum allowed size for bodies occasionally
present is 0,5 mm.
Clockwise rotation seen from the motor side.
Make sure that the chemical and physical characteristics of the liquid have been carefully evaluated for pump suitability.
The specific weight which can be pumped at a temperature of 25°C (both of the liquid and the ambient) depends upon the
diameter of the impeller (shown on the identification plate) and the installed motor power (shown on the motor identifica-
tion plate) ans has to be defined upon ordering.
The level of kinematic viscosity must not exceed 40 cSt so as not to significantly modify the pump’s performance. Higher
values up to a maximum of 120 cSt are possible provided that the pump is equipped with suitable impeller and motor to
be defined upon ordering.
The maximum continuous working temperature referred to water depends on the choice of materials (specified on the
identification plate):
80 °C execution V1G
80 °C execution V1A
80 °C execution V1C
80 °C execution V1F
110°C execution E1S
modifications may occour depending upon the operating pressure value.
The ambient temperature interval is related to the choice of materials (specified on the identification plate):
The maximum pressure the pump may be subjected to is 1.5 times the head value developed with the outlet closed.
The vapour pressure value of the liquid to be pumped must exceed (by at least 1m w.c) to the difference between the
absolute total head (suction side pressure added to the positive suction head, or subtracted by the suction lift) and the
pressure drops in the suction side piping (including the inlet NPSHr drops shown on the specific tables).
In case of double mechanical seal, the value of the pressure in the seal chamber must be equal to half value of the ope-
rating pressure of the pump.
In case of double mechanical seal, the flushing liquid must be clean and must not lead to violent chemical reactions on
contact with the liquid being pumped.
The pump shaft is supported by rolling bearings packed with grease (to be periodically recharged).
The pump does not include any non return valve nor any liquid flow control or motor stop device.
The coupling guard must be fitted before starting up the pump.