Magnetic Autocontrol MPR 112 User manual

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Operation and Installation Instruction
Retractable Flap Barrier
Model MPR 112
www.MagneticPedestrian.com | [phone] | [e-mail]

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Table of Contents
1. Delivery................................................................................................................... 4
1.1 Scope of delivery.......................................................................................................... 4
1.2 Technical data.............................................................................................................. 4
1.3 Code table.................................................................................................................... 5
1.4 Lane configuration........................................................................................................ 6
2. Safety...................................................................................................................... 7
2.1 General safety notes.................................................................................................... 7
2.2 Intended use................................................................................................................. 7
2.3 Warnings and symbols used in this manual................................................................. 8
2.4 Safety notes ................................................................................................................. 9
3. Product Description ............................................................................................ 10
3.1 General....................................................................................................................... 10
3.2 Drive unit .................................................................................................................... 10
3.3 Static stability test.......................................................................................................11
3.4 Housings and lane widths .......................................................................................... 15
4. Mounting and installation ................................................................................... 17
4.1 Foundation ................................................................................................................. 17
4.2 Access Doors ............................................................................................................. 20
4.3 Mounting..................................................................................................................... 21
5. Electrical Connection.......................................................................................... 22
5.1 Overview..................................................................................................................... 22
5.2 Wiring diagrams ......................................................................................................... 24
6. Access Control Devices...................................................................................... 26
7. Commissioning.................................................................................................... 27
7.1 General....................................................................................................................... 27
7.2 Start- Up instructions.................................................................................................. 28
8. Functional description of MBC110 .................................................................... 29
8.1 Inputs and Outputs..................................................................................................... 29
8.2 Additional internal inputs and outputs........................................................................ 31
8.3 Parameter settings..................................................................................................... 38
8.4 Description Mode 2 .................................................................................................... 43
8.4.13 Mode 2: Homing – Teach-in procedure.................................................................... 54
8.6. MBC110 circuit diagrams.......................................................................................... 56
9. MMC-120 Controller............................................................................................. 58
10. Safety PE-Beam System ..................................................................................... 61

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9. Maintenance......................................................................................................... 62
10.5. Wing replacement...................................................................................................... 62
10.6. Motor replacement..................................................................................................... 64
10.7. Software up date ....................................................................................................... 65
10. Technical Support ............................................................................................... 68
11. Spare Parts and Accessories ............................................................................. 68
11. Warranty ............................................................................................................... 68
12. Disposal................................................................................................................ 69
12. List of figures....................................................................................................... 71

Delivery
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Version: 01
1. Delivery
1.1 Scope of delivery
1 x Retractable barrier (quantity and models depend on lane layout)
4 x Mounting hardware
2 x Keys
1 x Documentation
1.2 Technical data
MODEL
TECHNICAL DATA Dimens.
unit MPR-112A/B-A2X0 MPR-112A/B-A3X1 MPR-112A/B-A2X2
Voltage VAC 115-240 115-240 115-240
Frequency Hz 50-60 50-60 50-60
Gate open
power consumption /
current W / A 40 / 0,3 35 / 0,3 80 / 0,47
Gate closed
power consumption /
current W / A 45 / 0,3 35 / 0,3 117 / 0,7
Max. peak in operation
(30 ms) W / A 140 / 0,85 140 / 0,85 654 / 3,4
Duty Cycle % 100 100 100
Protection class IP 32 32 32
Opening time ms 400 300 3600
Closing time ms 400 300 4600
Length mm 1300 1300 1300
Width mm 200 250 280
Hight mm 1035 1035 1035
3 Acrylic-flap ms - 350 -
4 Acrylic-flap ms - 350 -
The data given in the table can deviate due to technical changes! All current values refer to a mains voltage of
240 V.

Delivery
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1.3 Code table
M P R - 1 1 2 A - A 1 0 0 - XXXXX Options
Customer or project code
Housing
0 = Narrow (200mm) passage 520 / 50mm gap
1 = Middle (250mm) passage 520 / 50mm gap
2 = Wide (280mm) passage 960 / 50mm gap
3 = Narrow (200mm) passage 550 / 50mm gap
4 = Narrow (200mm) passage 600 / 50mm gap
5 = Wide (280mm) passage 900 / 50mm gap
Material
0 = powder coated
1 = s/s 304 polish no 4
2 = s/s 316 L polish no 4
3 = s/s 430 polish no 4
Flap
1 = Soft-Flap single (only housing width 250mm)
2 = Soft-Flap telescopic
3 = Acrylic -flap single (only housing width 250mm)
4 = Soft-flap single to soft-flap telescopic
5 = Acrylic-flap single to soft-flap telescopic
6 = Telescopic to Telescopic
Voltage
A = 230V 50Hz
C = 115V 60Hz
Module
A = End module left
B = End module right
C = Center module right
D = Center module left
E = Change over module right pass. 520/960mm
F = Change over module left pass. 520/960mm
G = Change over module right pass. 520/900mm
H = Change over module left pass. 520/900mm
I = Change over module right pass. 550/960mm
K = Change over module left pass. 550/960mm
L = Change over module right pass. 550/900mm
M = Change over module left pass. 550/900mm
N = Change over module right pass. 600/960mm
O = Change over module left pass. 600/960mm
P = Change over module right pass. 600/900mm
Q = Change over module left pass. 600/900mm
Type
2 = Standard motor
4 = different drive system
Size
1 = Short barrier
2 = Long barrier
Generation
Product type
R = Retractable barrier
Product group
P =
Pedestrian
Product classification
M = Magnetic product

Delivery
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1.4 Lane configuration
Fig. 1-1 Lane configuration
Combination is valid for
the following housing
widths:
200 mm
250 mm
280 mm
Combination is valid for
the following housing
widths:
250 mm
to
280 mm
Lanes
Lanes
A /D / F Module - no controller
B Module - one controller
C / E Module - two controllers
●MBC Lane controller

Safety
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2. Safety
2.1 General safety notes
The MPR (MAGNETIC Pedestrian Retractable Barrier) has been
designed, built, and tested according to the latest available technol-
ogy. The product has left the factory in a fully operational and safe
condition. However, it is imperative that the installation is carried out
in accordance to this operating manual. Therefore, it is vital to read
this operating manual in full before starting the installation and that
all the safety notes and remarks are being observed.
Any liability and warranty is declined by the manufacturer in the
case of incorrect use and use for purposes other than intended by
the design.
2.2 Intended use
The Magnetic pedestrian retractable MPR shall only be used to con-
trol pedestrians entering or exiting restricted areas.
The Magnetic Universal Controller MBC and MMC shall only be
used for controlling the Magnetic pedestrian retractable MPR. Any
other use is not permitted.
Conversions and modifications to the retractable or to the control
modules are not permitted.
Only original spare parts and accessories from Magnetic shall be
used.
NOTE!
MAGNETIC is not responsible for any kind of damages, injuries
and other faults resulting from non-observance of the intended use
described in this chapter!

Safety
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2.3 Warnings and symbols used in this manual
The following symbols and references are used in this manual to
give instructions and warnings (cautions) of particular importance.
These must always be strictly observed!
Purchased components may have additional specific warnings that
also need to be strictly observed.
WARNING!
This Symbol indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
The description of the situation is followed by measures of avoid-
ance.
Please read and observe the given instructions very carefully.
CAUTION!
This Symbol indicates a potentially hazardous situation which, if
not avoided, could result in property damages and material de-
struction.
The description of the situation is followed by measures of avoid-
ance.
Please read and observe the given instructions very carefully.
NOTE!
The symbol “note” is used in case of an operating procedure or
condition which is essential and, therefore, noted to gain special at-
tention.
In addition the symbol indicates a potentially situation which, if not
avoided, may result in an undesirable result or state.

Safety
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RECYCLING!
When disposing of the unit at the end of utilisation ensure those
noxious and dangerous residues are disposed of in accordance
with the regulations. Based on the different material, disposal must
occur in a separate manner.
The used lubrication and auxiliary material such as oils and fats will
be disposed of in accordance with the statutory provisions.
2.4 Safety notes
- Disconnect all external opening or closing devices (remote con-
trol, control desk, etc.) during maintenance work.
-Do not operate the equipment without effective anchoring to the
foundation.
-A main supply power circuit breaker must be installed.
-This operating manual and any other additional information must
be kept in a, for all authorized person, accessible location.
-Before commissioning make sure all electrical and functional
features are tested.
-The electrical wiring must comply with these instructions.
-Only certified and trained electrical technicians shall perform any
electricalwork.
-Before any maintenance or troubleshooting work the main power
supply must be disconnected.
-Electrical voltage components like transformers, solenoids, re-
sistors, and stator housings of motors, lamps etc. may be hot
during and after operation. Do not touch such components; it
can cause skin burns.

Product Description
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3. Product Description
3.1 General
The MPR retractable barrier is a user friendly access control barrier
designed for rapid pedestrian entrance and exits to and from train
stations, corporate receptions, airport terminals, immigration facili-
ties, sports stadiums, etc.
The modular design allows a multitude of different lane and design
configurations. The drive unit consists of our patented MHTM™Di-
rect Drive (MHTM=Magnetic High Torque Motor) which has been
designed to provide high reliability and maintenance free operation.
The patented MHTM™Direct Drive technology in combination with a
unique Sinusoidal lever system provides a high duty cycle.
The patented MHTM™Direct Drive technology does not require
gears of clutches of any kind resulting into a maintenance free op-
eration.
In the event of a power failure, the flaps can close automatically by
spring tension.
The barrier can be operated in Bi- Directional mode.
3.2 Drive unit
The MHTM™direct drive system does not require any gears or
clutches. Therefore the motor is not subject to wear and tear and
does not require any greasing or oiling. The MHTM™motor is main-
tenance free.
The drive system does not have any backlash. The motor has an
extremely low mass resulting in low impact forces even with the
fastest opening and closing times. The low noise level amounts ap-
proximately 40 dB.
The motor sensor controls each movement precisely allowing an
exact positioning of the flaps and optimum acceleration and decel-
eration phases.

Product Description
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3.3 Static stability test
To show the stability of the wing into the mounted housing,
Magnetic made a few different tests, to demonstrate and
determine the stability of the wing.
- Static test
- Impact Pendulum test
- Dynamic front Impact test
3.3.1 Static test
The simulation shows the stability of the wing for static acting
forces, as shown into the pictures below. The Linear Actuator
increased the force until the wing has been irreversibly
deformed.
Fig. 3-1 Static test, figure shows a deformation of 27 mm at static
force of 500 N
NOTE!
After withdrawing the static force the wing returned back into its
original position! Above 500 N force irreversible deformations can
occur!
F

Product Description
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3.3.2 Impact pendulum test
With the Pendulum test we simulate a dynamic side impact. This
can occur in case of vandalism. ( kick against the wing )
For testing, the pendulum was loaded with different weights at its
end. Further the pendulum was positioned in exact horizontal posi-
tion (90°) and has been dropped down. So the bar falls down by its
self-weight and hits the wing on a defined point. Afterwards the
same test has been made from the other side with exact the same
conditions (weight, length of bar etc.)
Fig. 3-2 Pendulum impact test; experimental setup with
pendulum and weights
F

Product Description
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Fig. 3-3 Detail pendulum impact test; figure shows a deformation
of 0.5 mm at an impact force of 1000 N
3.3.3 Dynamic front impact test
This test demonstrates the dynamic impact force of the wing during
operation (closing).
The tests are determined according to the gate standard
DIN EN 12453 with the prescribed measuring instrument .
The test was made in three different positions (nearly completely
driven out, approx. half driven out and little driven out). The auto-
matic reversing mechanism has been activated during the tests
The closing times of the individual wing types (PUR, Acrylic, Tele-
scopic 280 mm and telescopic 200 mm) have been adapted in such
a way, that the collision force amounts to a max. value of 400 N
F

Product Description
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Fig. 3-4 Dynamic test; impact force of wing at status 1/2
extended on the load cell (soft flap shown)
3.3.4 Overview closing times
Housing type Wing material Speed
250 Acrylic-wing approx. 350 ms
250 PUR- wing approx. 300 ms
280 Telescopic approx. 600 ms
200 Telescopic approx. 400 ms
F

Product Description
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3.4 Housings and lane widths
The MPR is offered in three different housings and lane widths with
different types of flaps and flap materials. The available housing
widths are 200 mm, 250 mm and 280 mm. The standard lane widths
are 520 mm or 960 respectively 990 mm (depending on the distance
between the flaps 50 or 80 mm).
We also offer custom lane and housing widths. Please contact
MAGNETIC if you require custom measurements.
For housings and lane widths refer to Fig. .
Fig. 3-5 Example installation, available standard housing widths
Housing width
200 mm
Housing width
250 mm
Housing width
280 mm
900 mm
for us also

Product Description
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Definition of passage (DG):
Note!
The passage width (DG) is calculated as follows:
DG = (2 x extended flap width) + (50 mm flap gap)
Fig. 3-6 Definition of direction right/left
NOTE!
“Right “and “Left “are defined by the positioning of the Motor to the
shorter housing side.
According to the position of the Motor to the flap the designation of
the passage “entrance right “or “entrance left “ results.
Left,
long
←distance →
Right,
Short
←distance →
Module A Module B

Mounting and installation
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4. Mounting and installation
4.1 Foundation
The mounting surface of the concrete-foundation must be level to
insure a solid base for the MPR. Once the concrete has set to an
adequate hardness, the holes for the anchor bolts can be drilled us-
ing the dimensions shown in Fig. 4-1.
For installation of the conduit pipes refer to the piping plan and elec-
tric schematic. Additional cabling for access control and or other pe-
ripheral equipment is the installer’s responsibility. Conduit pipes
(with different diameters for low and high voltage cables as per
Electrical code) must be installed to run the main power supply ca-
ble and the control cables. Please make sure that the cabling is long
enough to reach the connection points.
Fig. 4-1 Foundation and conduit plan
1– Alternative external electric supply, PG21 (28 mm)
2– Conduit for alternative electric supply, internal electric supply, PG21 (28 mm)
3– Ductwork control line, PG36 (42 mm)
4– Conduit electric supply external, PG21 (28 mm)







 

Ø12 mm,
125 mm deep
(2x) for
Express anchor
A
rea fo
r
conduit, max.
Ø100 mm

Mounting and installation
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B
CCC
B
CC
B
C
Fig. 4-2 Foundation plan, housing arrangement with MBC Controllers
For the definition of „Passage“ (DG), refer to description on page 16.
•MBC Lane Controller
Housing width: 200 mm
A = 1400 mm
B = 250 mm
C = DG + 200 mm
Housing width: 250 mm
A = 1400 mm
B = 300 mm
C = 770 mm
Housing width: 280 mm
A = 1400 mm
B = 330 mm
C = DG + 280 mm

Mounting and installation
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Version: 01
B
CDE
B
DE
Fig. 4-3 Foundation plan, arrangement with different housing and passage widths
For the definition of „Passage“ (DG), refer to description on page 16.
NOTE!
When arranging further MPR units the same systematic applies as
described in Fig. 4-1 to Fig. 4-3.
•MBC Lane Controller
Housing widths:
200 mm and 280 mm
A = 1400 mm
B = 250 mm
C = DG + 200 mm
D = DG + 240 mm
E = DG + 280 mm
•MBC Lane Controller
Housing widths:
250 mm and 280 mm
A = 1400 mm
B = 300 mm
C = 770 mm
D = 785 mm
E = DG + 280 mm

Mounting and installation
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4.2 Access Doors
The motor as well as the drive- and control units are located behind
the hinged housing doors.
Access is granted to authorized people by using the key supplied
with the retractable barrier.
Fig. 4-4 Access to drive unit and controller