M16 (C) TANDEM TRAINER
MAINTENANCE MANUAL
PAGE
ISSUE
8
A_November 2012
3.1.4 ‐ Installationofflexibleshaftpn118 36
3.1.5 ‐ Recommendedtypeoflubricant37
3.2 ‐ ADJUSTINGOFPREROTATIONUNIT37
3.2.1 ‐ Cablestretchingprocedure38
3.2.2‐Shimmingprocedureofprerotationassembly39
3.2.3 ‐ Operationaltest40
3.2.4‐Prerotationparameterssummarytable41
3.3 ‐ REPLACEMENTOFPULLEYSANDBELTS41
3.3.1 ‐ Replacementprocedure42
3.4 ‐ ROTORHEADINSPECTION43
3.4.1 ‐ Visualchecks43
3.4.2 ‐ Lubricationoperations45
3.4.3 ‐ Suggestedtypesoflubricant. 45
3.5 ‐ ROTORHEADOVERHAUL45
3.5.1 ‐ Instructionsfordisassemblyofrotorhead45
3.5.2 ‐ Rotordisassembly46
3.5.3 ‐ Rotorheaddisassembly48
3.5.4‐Rotorheadinstallation48
3.6‐INSPECTIONOFBENDIXGEAR49
3.6.1 ‐ Removalofbendixgear49
3.6.2 ‐ Inspectionofbendixgear49
3.6.3‐Installationofbendixgear50
3.7 ‐ FRICTIONINGOFROLLANDPITCHCONTROLS51
3.7.1 ‐ Frictioningprocedure51
3.8 ‐ MAINTENANCEANDCHECKSOFCONTROLRODS52
3.8.1 ‐ Replacementofcontrolrodsballjointends52
3.9 ‐ SECONDARYCONTROLS55
3.9.1 ‐ Chokecontrolline 55
3.9.1.1 ‐ Replacementofchokecables 55
3.9.2 ‐ Replacementofrotorbrakecable56
3.9.3 ‐ Brakesystemcableline58
3.9.3.1 ‐ Replacementofbrakingsystemcables58
3.9.4 ‐ Replacementofprerotationcable59
3.10‐RUDDERPEDALSLINE61
3.10.1 ‐ Generalinstructions61
3.10.1.1‐ Integrityofcables61
3.10.1.2‐ Chafing 61
3.10.1.3‐ Oxidation61
3.10.2 ‐ Cableinspectionprocedure61
3.10.3 ‐ Checkofcabletension62
3.10.4 ‐ Replacementofrudderpedalcable63
3.10.4.1‐ Removalofdamagedcable63
3.10.4.2‐ Preparationofnewcable63
3.10.4.3‐ Installationofcable63
3.10.4.4‐ Cabletensiontable65
3.10.5 ‐ Inspectionofrudderpedalsrods65
3.10.6 ‐ Inspectionofpedals65
3.11 ‐ INSPECTIONANDREPLACEMENTOFFRONTSUSPENSION66
3.11.1 ‐ Integrityoftyre66
3.11.2 ‐ Fixingofnosewheelandfork66
3.11.3 ‐ Integrityoffork66
3.11.4 ‐ Checkprocedure66
