Magnum TE100 User manual

Taylor Products
Model TE100
Electronic Small Bagging Scale
Operation and Maintenance Manual

Taylor Products
a division of Magnum Systems
2205 Jothi Avenue
Parsons, Kansas 67357-8460
Toll Free: 888-882-9567
Phone: [phone]
Fax: [phone]
Web: www.taylorproducts.com
[e-mail]
Machine Serial Number:
Sales Order Number:

Revision 001 i Model TE100
Electronic Small Bagging Scale
Important Information
Conventions
Safety Alert Symbols
The symbol indicates that important personal safety information follows. Carefully read this text for
the warnings information it contains. The signal word next to each safety alert symbol is defined as:
WARNING Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury, or damage to the equipment. This
single word may also be used to identify unsafe practices.
±LOCKOUT This symbol will be used anytime that a procedure requires an
electrical lockout.
Static Sensitive Symbols for Equipment Handling Instructions
The and symbols indicate important handling guidelines for proper handling of electronic
equipment modules and sensitive components for the prevention of potential damage that could be
caused by ESD (electrostatic discharge) during routine maintenance, handling and transportation.
ESD
NOTICE To protect against ESD damage to electronic equipment, follow the
Standard ESD Prevention Procedures. Failure to use protective
measures could result in permanent equipment damage, either
immediate or latent, when handling modules.
ESD
NOTICE To protect against ESD damage to electronic equipment containing
components, follow the Standard ESD Prevention Procedures.
Failure to use recommended protective measures could result in
permanent equipment damage, either immediate or latent, when
handling components.

Model TE100
Electronic Small Bagging Scale ii Revision 001
Standard Electro-static Discharge (ESD) Prevention Procedures
The Model TE100 Electronic Small Packer utilizes many electronic components that are susceptible to
damage from Electro Static Discharge. Anytime electronic components are serviced, the following
precautions should be followed:
1. Wear a commercial grounding wrist strap.
2. Remove power from the machine.
3. Leave all static sensitive components in their protective packaging until it is time to install the
component
4. Always hold static sensitive components by their metal mounting tabs, and/or by their edges
Important/Notable Information
While all of the information in this manual is important, there are some pieces of information where
special attention needs to be paid to avoid equipment damage, or specific information needs to be
emphasized. This information will be handled as follows:
Important: Indicates an operating procedure, practice, or condition that, if not strictly followed,
may cause equipment damage.
Note: Indicates additional information or emphasizes a topic related to the subject being
discussed.
Personal Safety Instructions
Only qualified personnel should work on or around this equipment. To ensure the highest degree of
personal safety, all who use this equipment are required to become thoroughly familiar with all safety
instructions contained in this document. Successful and safe operation of this equipment depends upon
proper handling, operation, maintenance, and application of associated equipment. Refer to Appendix A
of this manual for all safety instructions. Safety instructions are also provided where they apply within
the body of this manual.
WARNING No information in this manual supersedes or replaces your employer’s operating rules.
If there is a difference in instructions between this manual and the employer’s
operating rules, follow the most restrictive instruction.
Deliberate misuse or abuse of electronic components may cause personal injury or
death.

Revision 001 iii Model TE100
Electronic Small Bagging Scale
Warranty Information
Seller warrants that the Products will operate substantially in conformance with Seller's published
specifications, when subjected to normal, proper and intended usage by properly trained personnel, for a
period of one (1) year from the date of shipment to Buyer (the "Warranty Period"). Seller agrees during
the Warranty Period, provided it is promptly notified in writing upon the discovery of any defect and
further provided that all costs of returning the defective Products to Seller are pre-paid by Buyer, to
repair or replace, at Seller's option, defective Products so as to cause the same to operate in substantial
conformance with said specifications. Replacement parts may be new or refurbished, at the election of
Seller. All replaced parts shall become the property of Seller. Replacement Parts will be billed at list
price, unless they are approved as warranty replacement item(s) by the service technician and the
technical services manager.
Lamps, fuses, bulbs and other expendable items are expressly excluded from the warranty.
Seller's sole liability with respect to equipment, materials, parts or software furnished to Seller by
third party suppliers shall be limited to the assignment by Seller to Buyer of any such third party
supplier's warranty, to the extent the same is assignable. In no event shall Seller have any
obligation to make repairs, replacements or corrections required, in whole or in part, as the result
of (i) normal wear and tear, (ii) accident, disaster or event of force majeure, (iii) misuse, fault or
negligence of or by Buyer, (iv) use of the Products in a manner for which they were not designed,
(v) causes external to the Products such as, but not limited to, power failure or electrical power
surges, (vi) improper storage of the Products or (vii) use of the Products in combination with
equipment or software not supplied by Seller. If Seller determines that Products for which Buyer
has requested warranty services are not covered by the warranty hereunder, Buyer shall pay or
reimburse Seller for all costs of investigating and responding to such request at Seller's then
prevailing time and materials rates. If Seller provides repair services or replacement parts that
are not covered by the warranty, the Buyer shall pay Seller therefore at Seller's then prevailing
time and materials rates. ANY INSTALLATION, MAINTENANCE, REPAIR, SERVICE,
RELOCATION OR ALTERATION TO OR OF, OR OTHER TAMPERING WITH, THE
PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER
WITHOUT SELLER'S PRIOR WRITTEN APPROVAL, OR ANY USE OF REPLACEMENT
PARTS NOT SUPPLIED BY SELLER, SHALL IMMEDIATELY VOID AND CANCEL ALL
WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS.
Field Service
Taylor Products can provide field service for start-up assistance, training, maintenance, and
replacement/spare parts for new and existing equipment. Contact Taylor Products at [phone] for
more information.

Model TE100
Electronic Small Bagging Scale iv Revision 001
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Revision 001 v Model TE100
Electronic Small Bagging Scale
TE100 Electronic Small Bagging Scale
Table of Contents
Chapter Page
1 Product Description................................................................................................1-1
1.1 General Description ........................................................................................... 1-1
1.2 Introduction........................................................................................................ 1-1
1.3 Manual Scope .................................................................................................... 1-1
1.4 Electrical Requirements ..................................................................................... 1-1
1.5 Pneumatic Requirements.................................................................................... 1-1
1.6 Major Systems and Components........................................................................ 1-2
1.6.1 Scale Cabinet Assembly.............................................................................. 1-3
1.6.1.1 Scale Cabinet............................................................................................................1-3
1.6.1.2 Shut Off Gate............................................................................................................1-4
1.6.1.3 Shut Off Gate Bearings.............................................................................................1-4
1.6.1.4 Shut Off Gate Cylinder.............................................................................................1-4
1.6.1.5 Dribble Gate.............................................................................................................1-4
1.6.1.6 Dribble Gate Cylinder...............................................................................................1-4
1.6.1.7 Dribble Gate Mounting Rails....................................................................................1-4
1.6.1.8 Load Cell..................................................................................................................1-4
1.6.1.9 MAC Valves.............................................................................................................1-5
1.6.1.10 Filter/Regulator/Lubricator (FRL) Assembly ..........................................................1-6
1.6.1.11 Control Panel..........................................................................................................1-6
1.6.2 Spout assembly ........................................................................................... 1-7
1.6.2.1 Spout........................................................................................................................1-7
1.6.2.2 Bag Clamp Arms......................................................................................................1-8
1.6.2.3 Bag Clamp Cylinders................................................................................................1-9
1.6.2.4 Bag Clamp Pads .......................................................................................................1-9
1.6.2.5 Start Switch............................................................................................................1-10
1.6.2.6 Bag position Switch................................................................................................1-10
2 Receiving Equipment..............................................................................................2-1
2.1 General Description ........................................................................................... 2-1
2.2 Uncrating the Equipment ................................................................................... 2-1
3 Setup/Installation....................................................................................................3-1
3.1 General Description ........................................................................................... 3-1
3.2 Mechanical Setup............................................................................................... 3-2
3.3 Making Electrical Connections .......................................................................... 3-2
3.3.1 Electrical Connections................................................................................. 3-2
3.3.2 Load Cell Connections................................................................................ 3-4
3.4 Making Pneumatic Connections......................................................................... 3-4

Model TE100
Electronic Small Bagging Scale vi Revision 001
3.4.1 Lubrication Requirements........................................................................... 3-4
3.5 Dry Cycle........................................................................................................... 3-5
3.6 Calibration ......................................................................................................... 3-5
3.6.1 Weight Display Setup ................................................................................. 3-9
3.6.2 Zeroing The Weight Display..................................................................... 3-10
3.6.3 Calibration Of Scale To Full-Scale Weight............................................... 3-11
3.6.4 Adjusting Density Correction Setting........................................................ 3-13
3.6.5 Over/Under Reject Adjustments................................................................ 3-15
3.6.6 Dribble Gate Setup.................................................................................... 3-16
3.7 Installing the Optional Small Bag Adapter....................................................... 3-17
4 Operation.................................................................................................................4-1
4.1 General Description ........................................................................................... 4-1
4.2 Operational Controls.......................................................................................... 4-1
4.3 Initial Setup........................................................................................................ 4-2
4.4 Normal Operation (Typical Fill Cycle) .............................................................. 4-5
4.4.1 Maintaining Operational Efficiency ............................................................ 4-6
5 Preventive Maintenance .........................................................................................5-1
5.1 General Description ........................................................................................... 5-1
5.2 Daily Maintenance Procedures........................................................................... 5-1
5.2.1 Cleaning...................................................................................................... 5-1
5.2.2 Check Calibration ....................................................................................... 5-1
5.3 Monthly Maintenance ........................................................................................ 5-1
6 Troubleshooting......................................................................................................6-1
6.1 General Description ........................................................................................... 6-1
6.2 The Troubleshooting Process ............................................................................. 6-1
6.3 Trouble Symptoms............................................................................................. 6-1
6.3.1 Scale is Not Accurate.................................................................................. 6-1
6.3.2 Scale Does Not Return to Zero.................................................................... 6-2
6.3.3 The Machine Is Unable To Auto Correct To The Target Weight................. 6-2
6.3.4 The Weighments Fluctuate Between Too Light and Too Heavy.................. 6-2
6.3.5 Filled Bag Won’t Drop................................................................................ 6-3
6.3.6 Bag Won’t Stop Filling ............................................................................... 6-3
6.3.7 Air Cylinder Failure.................................................................................... 6-3
6.3.8 MAC Valve Failure..................................................................................... 6-3
7 Repair and Adjustment ..........................................................................................7-1
7.1 General Description ........................................................................................... 7-1
7.2 System Adjustments........................................................................................... 7-1
7.2.1 Bag Clamp Adjustment............................................................................... 7-1
7.2.2 Shut Off Gate Adjustment........................................................................... 7-2
7.2.3 MAC Valve Flow Control Adjustment........................................................ 7-3

Revision 001 vii Model TE100
Electronic Small Bagging Scale
7.3 System Repairs .................................................................................................. 7-4
7.3.1 Spout Replacement ..................................................................................... 7-4
7.3.1.1 Spout Removal .........................................................................................................7-4
7.3.1.2 Spout Installation......................................................................................................7-5
7.3.2 Load Cell Replacement............................................................................... 7-6
7.3.2.1 Load Cell Removal...................................................................................................7-6
7.3.2.2 Load Cell Installation................................................................................................7-6
7.3.3 Dribble Gate Cylinder Replacement............................................................ 7-7
7.3.3.1 Dribble Gate Cylinder Removal................................................................................7-7
7.3.3.2 Dribble Gate Cylinder Installation ............................................................................7-7
7.3.4 Dribble Gate Replacement .......................................................................... 7-7
7.3.4.1 Dribble Gate Removal..............................................................................................7-7
7.3.4.2 Dribble Gate Installation...........................................................................................7-7
7.3.5 Shut Off Gate Cylinder Replacement.......................................................... 7-8
7.3.5.1 Shut Off Gate Cylinder Removal ..............................................................................7-8
7.3.5.2 Shut Off Gate Cylinder Installation...........................................................................7-8
7.3.6 Shut off Gate Replacement.......................................................................... 7-8
7.3.6.1 Shut Off Gate Removal.............................................................................................7-8
7.3.6.2 Shut Off Gate Installation .........................................................................................7-9
7.3.7 Shut Off Gate Seal Replacement............................................................... 7-10
7.3.7.1 Shut Off Gate Seal Removal...................................................................................7-10
7.3.7.2 Shut Off Gate Seal Installation................................................................................7-10
7.3.8 Bag Clamp Arm Replacement................................................................... 7-10
7.3.8.1 Bag Clamp Arm Removal.......................................................................................7-10
7.3.8.2 Bag Clamp Arms Installation..................................................................................7-11
7.3.9 Bag Clamp Arm Spring Replacement ....................................................... 7-12
7.3.9.1 Bag Clamp Arm Spring Removal............................................................................7-12
7.3.9.2 Bag Clamp Arm Spring Installation........................................................................7-13
7.3.10 Bag Clamp Cylinder Replacement .......................................................... 7-13
7.3.10.1 Bag Clamp Cylinder Removal...............................................................................7-13
7.3.10.2 Bag Clamp Cylinder Installation...........................................................................7-13
7.3.11 Bag Clamp Pivot Block Replacement...................................................... 7-14
7.3.11.1 Bag Clamp Pivot Block Removal..........................................................................7-14
7.3.11.2 Bag Clamp Pivot Block Installation ......................................................................7-14
7.3.12 Air Supply Line Replacement ................................................................. 7-15
7.3.12.1 Air Supply Line Removal .....................................................................................7-15
7.3.12.2 Air Supply Line Installation..................................................................................7-15
7.3.13 Pneumatic Quick Connect Fitting Replacement ...................................... 7-15
7.3.13.1 Pneumatic Quick Connect Fitting Removal...........................................................7-15
7.3.13.2 Pneumatic Quick Connect Fitting Installation .......................................................7-16
7.3.14 Main Circuit Board Replacement............................................................ 7-16
7.3.14.1 Main Circuit Board Removal................................................................................7-16
7.3.14.2 Main Circuit Board Installation.............................................................................7-16

Model TE100
Electronic Small Bagging Scale viii Revision 001
Glossary...........................................................................................................Glossary-1
Index.....................................................................................................................Index-1
Appendix A Safety Procedures ................................................................................ A-1
Appendix B Spare Parts............................................................................................B-1
Appendix C Mechanical Drawings .......................................................................... C-1
Appendix D Electrical Drawings.............................................................................. D-1