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Mahindra Bolero Single Cab Turbo User manual

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Owner’s Manual
Mahindra Bolero Single Cab Turbo / Double Cab Turbo - LHD
ISSUED: JANUARY 2006
MAHINDRA & MAHINDRA LTD.
GATEWAY BUILDING, APOLLO BUNDER,
MUMBAI 400039, INDIA
3
Bolero Single Cab Turbo / Double Cab Turbo
Thank you for buying a MAHINDRA
vehicle. We trust it meets your
expectations & will provide you with years
of enjoyable motoring. This OWNER’S
MANUAL has been prepared for the
reference of the Owner & it is hoped that
this will enable him to acquire working
knowledge of MAHINDRA BOLERO SINGLE
CAB TURBO / DOUBLE CAB TURBO.
Contents include vehicle specifications,
driving notes & maintenance schedule.
Owners are advised to get all the
repairs & maintenance work, done by
our Authorised Dealers. They are also
advised to use genuine Mahindra Parts
manufactured to original specifications.
Every reasonable effort has been made to
ensure that this booklet is accurate / up
to date. The procedures, specifications,
dimensions referred to are subject to
change in accordance with the Company’s
policy of constant product improvements.
Please contact nearest Authorized Service
Dealer, Mahindra Authorised Service
Centre for free inspection services during
warranty & thereafter for periodical
vehicle maintenance & repairs.
Foreword Contents
Information to owner
• Manufacturer’s Warranty
• Scope of Warranty
• Engine & Vehicle Specifications
Identification of Serial Numbers
• Chassis
• Engine
• Vehicle
Instrument Panel & Controls
Guidelines on Driving
• Hints to Driver
• Safety First
• Gear Changing
• Driving Techniques in 4-Wheel Drive
Guidelines on Emission
Do’s & Don’ts
Maintenance Procedure
• Vehicle Maintenance when Out of Use
• Engine
• Clutch
• Steering System
• Tyres
• Electrical Equipments
Service Data
• Recommended lubricants
• Bulb Specification
• Maintenance Schedule
4Bolero Single Cab Turbo / Double Cab Turbo
Manufacturer’s Warranty
vehicles manufactered by the Company
and/or sold by the Company’s Authorised
Dealers.
This warranty is limited to the delivery
to the purchaser, free at the Authorised
Dealer’s workshop or at any other place
at the discretion of the Company, of the
part or parts whether new or repaired,
in exchange for those acknowledged by
the Dealer to be defective and endorse
by the Company to that effect. The parts
so repaired or replaced shall also be
warranted for quality and workmanship
but such warranty shall be co-terminus
with this warranty.
This warranty shall notapply toand
Companyshall in noway be liable to for
any vehicle which shall have been repaired
outside an Authorised Company’s Service
Station or which has been altered or
modified or built upon in any way or which
has been subjected to misuse, negligence
or accident.
This Warranty is in lieu of all other
Warranties express or implied, and no
person, agent or representative of the
Company is authorised to give any other
warranties on the Company’s behalf or
to assume for it any other liability in
connection, with the vehicle.
The Company’s responsibility is limited
to the terms of this Warranty and it shall
not be answerable for personal injuries
or consequential or resulting liability,
damage or loss arising from any defects.
The Company’s Liability under this
Warranty is dependent upon the strict
observance by the Purchaser, of the
following provisions:
a) The purchasershall take Pre-Delivery
Inspection,
b) All the paid services are mandatory
to be carried out as per the stipulated
maintenance period Kilometers/month
in service till the full completion of the
warranty period at any of Mahindra
authorised service outlets to avail the
warranty benefits.
c) Repairs or replacements will be
performed by the Authorised Dealer of
the Company, subject to the reporting
of the vehicle to the nearest Authorised
Dealer’s workshop.
MAHINDRA & MAHINDRA LTD,
GATEWAY BUILDING, APOLLO BUNDER,
MUMBAI400 039, INDIA warrants to retail
purchaser of the Motor Vehicle branded
as ‘Mahindra Bolero SC Turbo / DC Turbo’
(hereinafter referred to as ‘vehicle’) to
be free from defects in material and
workmanship under normal use as
instructed in the Owner’s Manual and
Service, under the warranty, Company’s
Authorised Dealer will repair or replace
any part thereof, including all equipments
or trade limited to trade accessories
(except those governed by special
warranty policy stipulated by respective
manufacturers, like tyresand batteries
etc.) originally supplied by us subject to
all other terms and conditions specified
herein below found to be defective in
materials or workmanship in Company/
Dealer opinion within 24 months or before
such vehicle has been driven 50,000
kms. from the date of delivery of the
Vehicle to the retail customer (the original
Purchaser), whichever occurs earlier.
For the purpose of this warranty, the Term
‘Product’ means and includes only new
5
Bolero Single Cab Turbo / Double Cab Turbo
d) We further reserve the right, at
anytime or times, without notice, to
revise, modify, discontinue or change
any of the models of our vehicles or
any part thereof and neither company
nor the seller with incurr any liability
or obligations to the purchaser by
reasons or any revisions, modifications,
discontinuation or changes.
e) The Purchaser shall at all times in the
operation of vehicle use only those
brands of lubricating oils, lubricants
orfuel, as recommended by the
Company.
f) The judgement of the Company or
its Authorised Dealers in all cases of
claims shall be final and conclusive
and the purchaser agrees to accept
its decision on all questions as to
defects and to the exchange of part of
parts. The replaced parts shall be the
property of the Company.
g) Company reserves the right at any
time or times without notice to revise,
modify, discontinue or change any of
the models of our vehicles or any part
or parts thereof and neither Company
nor the Dealer will incur any liability
or obligation to the Purchaser by the
reason of any revision, modification,
discontinuance or change whatsoever.
h) Claims arising from this Warranty
will be recognised only if they are
ascertained / confirmed by the
Authorised Dealer and notified to
the Company without delay, after
the defect has been ascertained.
Certain limitations wherein the Warranty
does not apply are listed below:
a) If repairs is required because of the
following reasons:
i) The Vehicle is not operated / used
as per the recommendation in the
Owner’s Manual, or;
ii) The Vehicle is subjected to
accidents, or theft or fire;
iii) The vehicle is subjected to abnormal
use such as racing, rallying or
participation in any other sports
competitions.
b) Appearance Items:
Any slight imperfections in paint,
chrome and trim and other decorative
parts, deterioration of exterior item,
trim and other decorative part due to
normal exposure or use is not covered
under the terms of Warranty.
c) Door and windshield glass breakage
and fused bulbs are not covered under
Warranty.
d) Normal Maintenance Service
Replacement Items: Filters, Brake
or clutch linings, wiper blades, Belts,
Cables, Spring Bushings, U-Joints
Cross, Water Pump kits, Tie Rod Ends,
Bell-crank Kit, Hoses, Wheel and
Master Cyl. Kits and bulbs, Spark plugs,
Condenser. Please note that this list is
neither exclusive nor exhaustive and
the decision of the Company shall be
final in this regard.
will assist purchaser in taking up
the complaint with the respective
manufacturers and their decision on the
warranty will be final.
e) Propriety Items
The following are propriety items
and warranty is provided by the
respective Manufacturers undertheir
warranty terms. Any complaint on the
following items, are to be referred
to the respective manufacturers of
6Bolero Single Cab Turbo / Double Cab Turbo
these items / or their authorised
local agents for warranty claim /
repairs / replacements. In case of
difficulty Company’s dealer will assist
purchaser to conclude the complaint
satisfactorily. Their decision will be
final on warranty.
1 - Tyres
2 - Fuel Injection Pump
3 - Battery
f) Company makes no Warranty nor
assume any liability in respect of any
defect in metal or other material in any
part, device of trade accessories which
would not have been discovered by
ordinary factory inspection.
g) Repairs required due to following
reasons:
i) Due to unauthorised modification to
the Vehicle which in any way affects
the stability or reliability of the
components of the basic vehicle.
ii) Continued usage in spite
of awareness of defect.the
componentsof the basicvehicle.
iii) Excess / heavy load beyond the
carrying capacity of the vehicle
affecting the basic structure of the
Vehicle.
The above Warranty is in lieu of all other
Warranties, express or implied and no
person, agent or representative of the
Company is authorised to give any other
Warranties on the company’s behalf
or to assure for it any other liability in
connection, with the vehicle.
7
Bolero Single Cab Turbo / Double Cab Turbo
Engine Specification
Cylinder block Cast Iron
Cylinder Liner Wet replaceable
Crank Shaft Forged Steel, 5 Bearing journal
Connecting rods Forged Steel
Main bearings Aluminium tin Si
Pistons Aluminium
Cylinder Head Cast Iron
Camshaft Chilled casting, 3 Bearing
Turbo Charger Model K03-2070, Make: TEL
Valves Overhead, Rocker Arm operated
Timing Chain timing
Lubrication Pressure lubrication
Cooling By water
Bore 94 mm
Stroke 90 mm
Cubic capacity ( cc ) 2498
Compression ratio 18.5:1
Operating cylcle 4stroke (order 1-3-4-2)
Cylinders In line arrangement
Max Power 100 HP or 74 ± 2 KW @ 3800 RPM
Max Torque 235 N-m @ 1700 -1900 RPM
Weight of the engine 310 Kg with flywheel & Starter
NEF TCI 2.5L ENGINE
T
G
WB OL
OF
OH
AA
35.6°
WB OR
DA
8Bolero Single Cab Turbo / Double Cab Turbo
Vehicle Specification Bolero DC Turbo
Dimensions:
9
Bolero Single Cab Turbo / Double Cab Turbo
Dimensions mm Inch.
Wheel base (WB) 3014 118.6
Overall length (OL) 4924 193.8
Overall Height (OH) 1885 74.2
Overall Cargo box size 146 x 153 x 73 cm
Tread - Front (T) 1450 57.0
Tread - Rear (R) 1335 52.5
Ground Clearance (G) 200 7.87
Overhang Front (OF) 590 23.2
Overhang Rear (OR) 1320 51.9
Approach Angle (AA) 41°5’ 41°5’
Departure Angle (DA) 150
Overall Width 1815 71.45
Weights:
ITEM 4WD 2WD
Kerb weight (Kg) 1975 1875
GVW (Kg) 2800 2800
Front Axle Capacity (Kg) 1000 1000
Rear Axle capacity (Kg) 2000 2000
Seating Capacity (Nos) (Including driver) 1 + 4 1 + 4
Drive line
ITEM
Transmission NGT 530 GEAR RATIO
1st 3.78: 1
2nd 2.24: 1
3rd 1.43: 1
4th 1.00: 1
5th 0.79: 1
Reverse 3.52: 1
Transfer Gear
ratio: High
1: 1
Low 2.48: 1
Axle ratio 4.55: 1
Note:
Specification subject to change without
prior notice.
T
WB OL
OF
AA
35.6°
WB OR
OH
DA
10 Bolero Single Cab Turbo / Double Cab Turbo
Vehicle Specification Bolero Single Cab Turbo
Dimensions: