Mahindra XUV500 User manual

ISSUE DATE:OCTOBER 2011

V102011© Copyright Mahindra & Mahindra Ltd.
Dear Customer,
Thank you for purchasing a Mahindra
vehicle. Your vehicle has been designed
to provide years of safe and dependable
service, as long as it is used and
maintained in accordance with the
instructions provided in this manual.
All persons who will use and/or maintain
this vehicle must read, understand and
follow all warnings and instructions
provided in this manual. This Owner's
Manual should be considered as an
integral part of the vehicle and should
remain with the vehicle. However, nothing
in this manual, and none of the safety
devices installed in the vehicle, is a
substitute for careful operation and
common sense. Always make sure that
your vehicle is in optimum working order,
and take note of the road and weather
conditions under which you are using
your vehicle.
If you have any questions concerning the
proper use or maintenance of your vehi-
cle, please call your Authorised Mahindra
Dealer. The dealer list is available in the
Dealer Address Book and on the internet
at www.mahindra.com
You can contact us at:
• For any queries / information
1800-209-6006 (Toll free )
• For Road side assistance, call
1800-102-7006 (Toll free )
Email : [e-mail]
We extend our best wishes for safe
driving and pleasurable motoring.
Sincerely,
MAHINDRA & MAHINDRA

TABLE OF CONTENTS
V102011© Copyright Mahindra & Mahindra Ltd.
INTRODUCTION .............................................1
Preliminary Servicing and Summary Data......................... 1-1
Mahindra Genuine Parts................................................... 1-1
Vehicle modification .......................................................... 1-1
Roadside Assistance........................................................ 1-1
To Owners of Mahindra Vehicle ....................................... 1-1
Owner's Manual ................................................................ 1-2
Running-in ........................................................................ 1-2
Protection from Electronics............................................... 1-2
How to Use this Manual .................................................... 1-3
Safety Symbols ................................................................. 1-3
General Safety Information and Instructions .................... 1-4
Driving and Alcohol ........................................................... 1-6
Driving and Drugs / Medication......................................... 1-6
Perchlorate Material .......................................................... 1-6
Environment Caring.......................................................... 1-6
FEATURES AND CONTROLS .......................2
Keys .........................................................................2-1
Key Number Tag ............................................................... 2-2
Remote Key Battery Replacement ....................................2-3
Locks and Alarms ....................................................2-4
Locking / Unlocking the vehicle with Remote Key ............ 2-4
Locking / Unlocking the vehicle with Key .......................... 2-7
Engine Immobilizer System .............................................. 2-9
Theft Deterrent Alarm System ...................................... 2-10
Instrument Panel (IP) Controls ............................2-12
Instrument Cluster Overview ................................2-13
Instrument Cluster and Warning Indicators ........2-14
Speedometer .................................................................. 2-14
Tachometer ..................................................................... 2-14
Trip Switch ..................................................................... 2-14
Odometer ........................................................................ 2-15
Tripmeter ........................................................................ 2-15
Fuel Level ....................................................................... 2-15
Temperature Bar Graph* ................................................. 2-16
Gear Information*............................................................. 2-16
Warnings and Indicators ................................................. 2-17
Instrument Panel Illumination .......................................... 2-23
Lamps and Indicators ............................................2-24
Position Lamps / Parking Lamps .................................... 2-24
Headlamp Low Beam....................................................... 2-24

TABLE OF CONTENTS
V102011© Copyright Mahindra & Mahindra Ltd.
Headlamp High Beam .....................................................2-24
Flashing the Headlamps ..................................................2-25
Auto Headlamp* .............................................................. 2-25
Headlamp Levelling System ........................................... 2-26
Hazard Warning Indicator.................................................2-27
Turn Signal Indicator ....................................................... 2-27
Front Fog Lamps .............................................................2-28
Rear Fog Lamps...............................................................2-28
Follow me Home* ...........................................................2-28
Lead me to Vehicle* ....................................................... 2-29
Entry Assist Lamp* ..........................................................2-30
Static Bending Lamp* .....................................................2-30
Reverse Gear Alarm* ......................................................2-30
ORVM (Outside Rear View Mirror) Indicator ...................2-30
High Mounted Stop Lamp ................................................2-31
Wipers and Washers ............................................. 2-32
Front Wiper Control Lever............................................... 2-32
Auto Wipe*....................................................................... 2-33
Rear Wiper Control Lever ...............................................2-35
Power Windows ..................................................... 2-36
Window Opening and Closing......................................... 2-36
Express-Down Window* ..................................................2-37
Rear Window Child Lock Switch..................................... 2-38
Seats .......................................................................2-39
Sitting in Correct Position ............................................... 2-39
Front Seats ..................................................................... 2-39
Second Row Seats ......................................................... 2-42
Third Row Seats ............................................................. 2-44
Seats Belts .............................................................2-45
A word about Seat Belts ................................................. 2-45
Importance of wearing Seat Belts................................... 2-45
Seat Belt Safety Warnings ............................................. 2-46
Seat Belt Height Adjuster ................................................ 2-47
Fastening the Seat Belt .................................................. 2-48
Releasing the Seat Belt ................................................. 2-49
Seat Belt Warning Indicator ............................................ 2-49
Pregnant women and occupants under medication ........ 2-50
SRS Airbag*.............................................................2-51
SRS Airbag Location....................................................... 2-52
How SRS airbag work? ................................................... 2-53
Airbag Obstructions ........................................................ 2-54
Operation of Front Airbags .............................................. 2-54
Operation of Side Airbags ............................................... 2-55

TABLE OF CONTENTS
V102011© Copyright Mahindra & Mahindra Ltd.
Operation of Curtain Airbags ...........................................2-55
What will you see after an airbag inflates? ......................2-56
SRS Airbag Warning Light* ..............................................2-57
Airbag maintenance..........................................................2-57
Seat Belt Pre-tensioners with Load Limiters* ...................2-58
Child Restraint System .........................................2-60
Child Restraint Precautions............................................. 2-60
Restraint System Check ..................................................2-61
Steering Wheel .......................................................2-62
Steering Wheel Adjustment*.............................................2-62
Interior Lamps .......................................................2-63
Front Roof Lamp Illumination ...........................................2-63
Ignition Switch Lamp Illumination ....................................2-63
Front Roof Lamp.............................................................. 2-63
Rear Roof Lamp ...............................................................2-64
Map Reading Lamp*.........................................................2-64
Vanity Mirror Lamp ..........................................................2-64
Ambience Lamp............................................................... 2-65
Door Ajar Lamp ................................................................2-66
Door Puddle Lamp ...........................................................2-66
Glove Box Lamp ..............................................................2-66
Camping Lamp*............................................................... 2-66
Battery Saver................................................................... 2-66
Interior Features ....................................................2-67
Storage Compartment ..................................................... 2-67
Overhead Console .......................................................... 2-70
Cigarette Lighter and Accessories Socket ...................... 2-70
Cup / Bottle holder .......................................................... 2-72
AUX / USB mode ........................................................... 2-73
Sun visor ......................................................................... 2-74
Mirrors ....................................................................2-75
Rear View Mirror ............................................................. 2-75
Power Side View Mirrors ................................................. 2-75
Mirror Folding - Electrical* ............................................... 2-76
Mirror Folding - Manual* ................................................. 2-77
Fuel Filler Lid .........................................................2-78
Fuel Filler Lid Opening - Electric ..................................... 2-78
Fuel Filler Lid Opening - Manual ..................................... 2-78
Fuel Filler Cap ................................................................. 2-79
Fuel Filling ....................................................................... 2-79
Recommended Fuel ........................................................ 2-80

TABLE OF CONTENTS
V102011© Copyright Mahindra & Mahindra Ltd.
Bonnet.....................................................................2-81
Opening the Bonnet .........................................................2-81
Closing the Bonnet ..........................................................2-81
Tailgate ................................................................... 2-82
Opening the Tailgate with Switch ....................................2-82
Opening the Tailgate with Cable ......................................2-82
Closing the Tailgate......................................................... 2-82
Heating and Ventilation .......................................2-84
Vent Operation ................................................................ 2-85
Automatic Climate Control System* .................................2-87
Manual Climate Control System* .....................................2-93
Defrosting / Defogging .......................................... 2-97
Rear Windshield Defroster Switch* ..................................2-97
DRIVING AND OPERATION.......................... 3
Starting and Driving ................................................ 3-1
Before Starting ...................................................................3-1
Ignition Key Positions ........................................................3-1
Starting the Vehicle ...........................................................3-2
Limp Home Mode ..............................................................3-2
Fuel Economy ....................................................................3-3
Driving Tips for Different Terrains .........................3-4
Driving in Wet Weather /Snowy Conditions ...................... 3-4
Driving in Low Visibility ..................................................... 3-5
Safe Driving Tips ............................................................... 3-5
Precautions for Off-Road Driving...................................... 3-5
Manual Transmission.............................................. 3-7
Shifting Gear ..................................................................... 3-7
AWD (All Wheel Drive) Operation (only for 4x4 vehicle) ... 3-9
Catalytic Converter ................................................3-11
Start / Stop System * ..............................................3-12
Brake System .........................................................3-15
Parking Brake ................................................................. 3-15
Brake System Failure...................................................... 3-15
Anti-Lock Braking System (ABS)*.................................... 3-16
ABS Warning Light.......................................................... 3-18
Electronic Brake Force Distribution (EBD)* ..................... 3-18
Electronic Stability Program (ESP)*................................. 3-19
Hydraulic Brake Assist (HBA)*......................................... 3-21
Hill Descent Control (HDC)*............................................ 3-21
Hill Hold Control (HHC)* .................................................. 3-22

TABLE OF CONTENTS
V102011© Copyright Mahindra & Mahindra Ltd.
Cruise Control *......................................................3-24
Reverse Parking Assistance System (RPAS)*.....3-27
Tyre Pressure Monitoring System (TPMS)* .........3-32
GENERAL MAINTENANCE ...........................4
Maintenance.............................................................. 4-1
General Owner’s Information .............................................4-1
Service Reminder Information ...........................................4-1
Where to go for Service? ...................................................4-1
Get the most from Routine Maintenance ..........................4-2
Protect your Warranty! ......................................................4-2
Maintain Records with the Service Coupon Booklet.......... 4-2
Maintenance Interval .........................................................4-3
Oils, Fluids and Flushing .................................................. 4-3
General Maintenance ....................................................... 4-3
In the Engine Compartment .............................................. 4-3
Engine Compartment Overview .............................4-4
Engine Oil .................................................................4-5
Inspecting Engine Oil Level .............................................. 4-5
Power Steering Fluid ...............................................4-6
Inspecting Power Steering Fluid Level ..............................4-6
Brake/Clutch Fluid ...................................................4-7
Inspecting Brake/Clutch Fluid Level .................................. 4-7
Cooling System........................................................ 4-8
Inspecting Engine Coolant Level ...................................... .4-8
Battery ......................................................................4-9
Checking Battery Condition ............................................. 4-9
Battery Charge Indicator ................................................. 4-10
Tyres .......................................................................4-11
Tyre Rating ..................................................................... 4-11
Tyre Pressure ................................................................ 4-11
Tyre Inspection .............................................................. 4-12
Tyre Rotation ................................................................... 4-13
Worn out Tyre................................................................. 4-13
Tyre Replacement ........................................................... 4-14
Wheel Replacement ........................................................ 4-14
Front Windshield Washer and Wiper ...................4-15
Rear Windshield Washer and Wiper ....................4-17
Vehicle Care and Cleaning ....................................4-19
Washing ......................................................................... 4- 19
Care for Interiors ............................................................. 4-20

TABLE OF CONTENTS
V102011© Copyright Mahindra & Mahindra Ltd.
Corrosion Protection ........................................................4-20
Leather Upholstery Caring* ..............................................4-21
Identification Numbers ......................................... 4-22
Vehicle Identification Number (VIN) Location.................. 4-22
Engine Number Location................................................. 4-22
Maintenance Schedule.......................................... 4-23
IN CASE OF EMERGENCY ........................... 5
In case of Emergency ............................................ 5-1
Hazard Warning Indicator ..................................................5-1
If the Vehicle does not Start ............................................. 5-1
If the vehicle Overheats..................................................... 5-1
Engine is Cranking, Vehicle not Starting ........................... 5-3
Draining Water from the Fuel Filter ...................................5-3
First aid Kit Location...........................................................5-4
Emergency Starting ............................................... 5-5
Jump Starting .................................................................... 5-5
Wheel Changing ...................................................... 5-7
Tool Kit Location ............................................................... 5-7
Spare Wheel Removal....................................................... 5-7
Block the Wheel .................................................................5-8
Wheel Nuts Loosening ...................................................... 5-8
Jacking Precautions ......................................................... 5-9
Jacking Points .................................................................. 5-9
Jacking up the vehicle....................................................... 5-9
Removing the Wheel........................................................ 5-10
Reinstalling the Wheel .................................................... 5-10
Restore Tool Kit .............................................................. 5-11
Towing the Vehicle ................................................5-12
Front and Rear Tow Hook ............................................... 5-12
Towing Equipment.......................................................... 5-12
Towing your vehicle ........................................................ 5-13
Towing your vehicle during emergency .......................... 5-13
Warning Triangle ............................................................. 5-14
Fuses ......................................................................5-15
Fuse Box Location .......................................................... 5-15
Engine Compartment Fuse Chart ................................... 5-17
Instrument Panel Fuse Chart .......................................... 5-20
Bulb Replacement .................................................5-23
Bulb Specification ........................................................... 5-23
Headlamp Bulb Replacement ......................................... 5-24
Tail Lamp Bulb Replacement ......................................... 5-26