Mahindra SCORPIO User manual

BODY AIRBAG
SCORPIO
AIRBAG MANUAL

BODY AIRBAG
SCORPIO
INDEX
Sl.NO
Description
Page No
1
Wiring schematics - LHD
3
2
Wiring schematics - RHD
4
3
DO NOT’S
5
4
Acronyms and Abbreviations
134
Scorpio Airbag - DTC List
Error Code Error Description Pinpoint Procedure ID
Page
Number
900103 L.H.S Pretensioner short to power SRSE 9
900203 R.H.S Pretensioner short to power SRSF 20
900303 DAB short to power SRSB 31
900403 PAB short to power SRSD 42
900102 L.H.S Pretensioner short to ground SRSG 50
900202 R.H.S Pretensioner short to ground SRSH 61
900302 DAB short to ground SRSA 72
900402 PAB short to ground SRSC 83
900101 L.H.S Pretensioner open circuit SRSK 91
90010C L.H.S Pretensioner short circuit
900201 R.H.S Pretensioner open circuit SRSL 101
90020C R.H.S Pretensioner short circuit
900301 DAB open circuit SRSI 111
90030C DAB short circuit
900401 PAB open circuit SRSJ 123
90040C PAB short circuit
904212
Battery out of range
SRSM 132
900D
Internal Fault
SRSN 133
904003
Warning lamp short to power
904002
Warning lamp short to ground

34 12
1. Do Not use multimeter or any equipment with power source to check the wiring
of Airbag squib circuits.
3. Before disconnecting the Airbag / Pretensioner units, the ignition switch should be OFF.
4. Do Not short the Airbag system terminations with either vehicle battery supply or ground
or external power source which will damage the system.
IMPORTANT NOTES:
2. Use only Diagnostic software provided to ensure proper connectivity of Airbag System.
The software is capable of detecting any error in wiring connectivity and loop resistance
(Refer table attached for limit values).

BODY AIRBAG
SCORPIO 5
DO NOT COVER OR BLOCK EXHAUST PORTS
DO NOT ATTEMPT TO DISASSEMBLE AN
UNDEPLOYED INFLATOR
DO NOT CARRY BY THE ATTACHED LEAD
WIRES OR CONNECTORS
DO NOT CARRY AN AIRBAG MODULE IN
SUCH A MANNER THAT THE AIRBAG OR
MODULE PLATE COULD STRIKE THE BODY
IN THE EVENT OF AN UNPLANNED
DEPLOYMENT

BODY AIRBAG
SCORPIO 6
DO NOT INSERT OBJECTS INTO EXHAUST
PORTS
DO NOT BREACH INTEGRITY OF INFLATOR
HOUSING
DO NOT STORE AN AIRBAG MODULE ON A
SURFACE WITH THE COVER FACING DOWN
DO NOT CUT WIRES

BODY AIRBAG
SCORPIO 7
DO NOT IMMERSE INFLATORS IN WATER OR
ANY OTHER LIQUIDS
DO NOT PLACE ANYTHING ON TOP OF AN
AIRBAG MODULE
DO NOT PROBE CONNECTORS ON THE
AIRBAG MODULE OR APPLY ELECTRICAL
POWER
DO NOT APPLY ELECTRICAL POWER

BODY AIRBAG
SCORPIO 8
DO NOT WELD OR EXPOSE TO OPEN FLAME
OR HIGH HEAT SOURCE
DO NOT TAMPER
DO NOT PUNCTURE INFLATOR WALL DO NOT POINT ROUND TUBE TOWARDS
YOURSELF OR OTHERS. DO NOT HOLD
CORRUGATED TUBING

BODY
SCORPI
O
DTC: 90
0
WARNI
N
TO AVOID
A
BE DEPLE
T
BEFORE C
O
A
DJACENT
INJURY.
CAUTI
ONLY TRA
I
FOLLOW T
H
SYSTEM.
CAUTI
A
LWAYS U
S
THE DAMA
G
NOTE:
A
FTER CO
M
PROCEDU
R
PLEASE D
O
SHEET.
O
0
103
N
G:
A
CCIDENTA
L
T
ED. WAIT
A
O
MMENCIN
G
TO THE AI
R
ON:
I
NED TECH
N
H
E INSTRU
C
ON:
S
E FLEX P
R
G
E TO CON
N
M
PLETION
O
R
E GIVEN IN
O
REMEMB
E
LH
S
L
DEPLOYM
T LEAST O
N
G
ANY REPA
R
BAG. FAIL
U
N
ICIANS A
R
C
TIONS GIV
E
R
OBE KIT W
N
ECTOR PIN
O
F THIS PR
O
THE "REAC
T
E
R TO DO T
H
S
PRETEN
ENT, THE A
I
N
E MINUTE
A
IR OR ADJU
S
U
RE TO FO
R
E ALLOWE
D
E
N IN THE
R
HILE MEAS
U
S.
O
CEDURE T
H
T
IVATION" S
H
E "PROVE
SIONER S
I
RBAG CON
T
A
FTER DIS
C
S
TMENT TO
LLOW THE
S
D
TO WOR
K
R
EPAIR PR
O
U
RING THE
H
E AIRBAG
S
HEET.
OUT" OF T
H
HORT TO
T
ROL MOD
U
C
ONNECTIN
G
THE AIRBA
G
S
E INSTRU
C
K
IN THE
A
O
CESS MAY
VOLTAGE I
N
S
YSTEM HA
S
H
E SYSTEM
POWER
U
LE BACKU
P
G
THE BATT
G
SYSTEM,
O
C
TIONS MA
Y
A
IRBAG SY
S
LEAD TO D
A
N
AIRB
A
G
C
S
TO BE RE
A
AS GIVEN
P
POWER S
U
ERY GROU
N
O
R ANY CO
M
Y
RESULT I
N
S
TEM AND
A
MAGE TO
T
C
ONNECTO
R
A
CTIVATED
IN THE "RE
A
AIRBA
G
SRSE
U
PPLY MUS
T
N
D CABLE(
S
M
PONENT(
S
N
PERSONA
L
FAILURE T
O
T
HE AIRBA
G
R
S TO AVOI
D
AS PER TH
E
A
CTIVATION
G
9
T
S
)
S
)
L
O
G
D
E
"

BODY AIRBAG
SCORPIO 10
Component Location
NOTE:
This procedure will eliminate the following failure conditions
LHS Pretensioner lines short circuit to power.
Faulty LHS Pretensioner Assembly.
Faulty Airbag Module.