MAKINEX DPC-2200 User manual

DUAL PRESSURE CLEANER
DPC-2200
OPERATOR’S MANUAL
Rev 0920

Table of Contents
INTRODUCTION ...............................................................................................................................................1
DISCLAIMER ........................................................................................................................................................2
ABOUT THIS MANUAL.........................................................................................................................................3
KEY TERMS..........................................................................................................................................................3
SAFETY INFORMATION ....................................................................................................................................4
EMERGENCY INFORMATION...............................................................................................................................8
SAFETY DECALS ...................................................................................................................................................8
PRODUCT DESCRIPTION AND SPECIFICATION ................................................................................................10
OVERALL MACHINE DIMENSIONS.....................................................................................................................11
CONTROLS AND FEATURES...............................................................................................................................13
OPERATION ...................................................................................................................................................15
OIL LEVEL CHECK...............................................................................................................................................15
REFUELING........................................................................................................................................................16
OPERATING YOUR PRESSURE CLEANER............................................................................................................17
1. HOW TO PRE-START PRESSURE CLEANER ...........................................................................................17
2. ATTACHING HIGH-PRESSURE HOSE TO SPRAY-GUN ...........................................................................17
3. CONNECT GARDEN HOSE TO WATER INLET CONNECTION .................................................................18
4. ADJUST VALVE POSTION TO SURFACE-CLEANER ................................................................................19
5. START THE ENGINE..............................................................................................................................19
6. TWO TYPES OF OPERATION ................................................................................................................20
7. NOZZLE................................................................................................................................................20
8. RETRACTABLE HANDLES......................................................................................................................21
9. STOPPING THE PRESSURE CLEANER....................................................................................................21
MAINTENANCE ..............................................................................................................................................22
GENERAL RECOMMENDATIONS: ......................................................................................................................22
GENERAL MAINTENANCE .................................................................................................................................23
CLEAN DEBRIS...............................................................................................................................................23
CHECK AND CLEAN INLET FILTER ..................................................................................................................23

CHECK HIGH PRESSURE HOSE.......................................................................................................................23
CHECK SPRAY GUN........................................................................................................................................24
CHECK WAND................................................................................................................................................24
NOZZLE MAINTENANCE ................................................................................................................................24
PUMP MAINTENANCE ......................................................................................................................................25
CHANGING PUMP OIL...................................................................................................................................25
CHECKING PUMP OIL LEVEL..........................................................................................................................26
LENGTHY PUMP LAY-OFFS............................................................................................................................27
PUTTING THE PUMP BACK INTO SERVICE.....................................................................................................27
SURFACE-CLEANER MAINTENANCE..................................................................................................................28
ENGINE MAINTENANCE ....................................................................................................................................28
STORAGE...........................................................................................................................................................28
STORAGE WITH FUEL IN TANK......................................................................................................................28
RUST PREVENTION IN CYLINDERS.................................................................................................................28
STORAGE OF PRESSURE CLEANER ................................................................................................................29
OTHER STORAGE TIPS ...................................................................................................................................29
TROUBLESHOOTING.......................................................................................................................................30
LIMITED WARRANTY......................................................................................................................................32
WARRANTY EXCLUSIONS ..................................................................................................................................33
OWNER’S RESPONSIBILITY UNDER LIMITED WARRANTY: ................................................................................34
CONTACT INFORMATION...............................................................................................................................35
APPENDIX A- RISK ASSESSMENT .......................................................................................................................35

Page 1 of 38
INTRODUCTION
Thank you for purchasing a MAKINEX product.
This manual provides information and procedures to safely operate and maintain
the Dual Pressure Cleaner DPC-2200 Range. For your own safety and protection
from injury, carefully read, understand and observe the safety instructions
described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need
an additional copy, please contact MAKINEX. This machine is designed and built
with user safety in mind; however, it can present hazards if improperly operated
and serviced. Please follow the operating instructions carefully. If there are any
questions regarding operating or servicing of this machine, please contact
MAKINEX.
The information contained in this manual was based on machines in production at
the time of publication. MAKINEX reserves the right to change any portion of this
information without notice.
All rights, especially copying and distribution rights are reserved.
Copyright 2019 by MAKINEX.
No part of this publication may be reproduced in any form or by any means,
electronic or mechanical, including photocopying, without express written
permission from MAKINEX.
Any type of reproduction or distribution not authorised MAKINEX represents an
infringement of valid copyrights and will be persecuted. We expressly reserve the
right to make technical modifications, even without due notice, which aim at
improving our machines or their safety standards.

DPC-2200 USER MANUAL Page 2 of 38
DISCLAIMER
MAKINEX and its affiliates take no responsibility for any damage, injury or death
resulting from the incorrect or unsafe use of this product. Use of this product
should be undertaken by competent persons only. It is the operator’s responsibility
to ensure that the following safety procedures are followed. If you are unsure, do
not operate this product.
Record the model and serial numbers as well as date and place of purchase for
future reference. Have this information available when ordering parts and when
making technical or warranty inquiries
MAKINEX SUPPORT
Refer to contact details on pg. 35
MODEL NO.
DPC-2200
SERIAL NO.
DATE OF PURCHASE
PURCHASE LOCATION

DPC-2200 USER MANUAL Page 3 of 38
ABOUT THIS MANUAL
This manual uses the following symbols to help differentiate between different
kinds of information. The safety symbol is used with a key word to alert you to
potential hazards in operating and owning power equipment. Follow all safety
messages to avoid or reduce the risk of serious injury or death.
KEY TERMS
READ
CAREFULLY
READ CAREFULLY –refers to important information that
should be paid careful attention.
CAUTION
CAUTION - indicates a potential hazardous situation which,
if not avoided, may result in minor or moderate injury
WARNING
WARNING –indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury
DANGER
DANGER –indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury
PROHIBITED
PROHIBITED –identifies actions that should never be
carried out by anyone interacting with the machine.
These safety warnings do not eliminate all possible hazards that could occur
therefore it is essential to use common sense and to strictly follow any
instructions to prevent accidents.

DPC-2200 USER MANUAL Page 4 of 38
SAFETY INFORMATION
WARNING
Read this manual thoroughly before operating your
pressure cleaner. Failure to follow instructions could
result in serious injury or death
DANGER
RISK OF EXPLOSION OR FIRE
Fuel and its vapours are extremely flammable and
explosive
Fire or explosion can cause severe burns or death
ALWAYS shut off engine and allow it to cool a least 2 minutes before adding
fuel to the tank
ALWAYS use care in filling tank to avoid spilling fuel. Move pressure cleaner
away from fuelling area before starting engine.
ALWAYS keep maximum fuel level below top of tank to allow for expansion.
ALWAYS operate and use equipment in well ventilated areas free from
obstructions. Equip areas with fire extinguishers suitable for gasoline fires
ALWAYS keep pressure cleaner a minimum of 1.2m away from surfaces (such
as houses, automobiles, or live plants) that could be damaged from muffler
exhaust heat.
ALWAYS store fuel in an OSHA approved container, in a secure location away
from work area.
NEVER spray flammable liquids.
In the event of a fuel spill, ensure machine and entire area is cleaned of excess
before operation.
DANGER
RISK OF BREATHING
Running engine gives off Carbon Monoxide, an
odourless, colourless, poisonous gas.
Breathing Carbon Monoxide can cause nausea,
fainting or death.
Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea,
fainting or poisoning.
ALWAYS operate pressure cleaner in a well-ventilated area. Avoid enclosed
areas such as garages, basements etc.

DPC-2200 USER MANUAL Page 5 of 38
ALWAYS keep exhaust gas from entering a confined area through windows,
doors, ventilation intakes, or other openings.
ALWAYS follow manufacturer’s recommendations, use a respirator or mask
whenever there is a chance that vapours may be inhaled.
If the operating area becomes enclosed, turn off engine and release system
pressure by pulling gun trigger. Immediately leave the affected area.
WARNING
RISK OF FALL HAZARD
Use of pressure cleaner can create puddles and
slippery surfaces.
Kick back from spray gun can cause you to fall.
Keep operating area clear of all persons, pets and obstacles.
DO NOT operate the product when fatigued or under the influence of alcohol
or drugs. Stay alert at all times.
DO NOT operate the machine with missing or broken parts.
NEVER leave wand unattended while unit is running.
Keep children away from pressure cleaner at all times.
DO NOT overreach or stand on an unstable support. If you become unstable
during use, release the trigger and stop engine if necessary. Re-assess
operating area before commencing operation.
The cleaning area should have adequate slopes and drainage to reduce the
possibility of a fall due to slippery surfaces. If the area becomes slippery or
unstable, turn off engine and release system pressure by pulling gun trigger.
Allow the area to drain and assess when suitable to operate again.
Be extremely careful if you must use the pressure cleaner from a ladder,
scaffolding, or any other off ground location.
Firmly grasp spray gun with both hands when using high pressure spray to
avoid injury when spray gun kicks back.
NEVER spray near power source.

DPC-2200 USER MANUAL Page 6 of 38
WARNING
RISK OF FLUID INJECTION
The high-pressure stream of water that this equipment
produces can cut through skin and its underlying
tissues, leading to serious injury and possible
amputation. Spray guns trap high pressure, even
when engine is stopped and water is disconnected,
which can cause injury.
Should the spray penetrate the skin, SEEK MEDICAL
ATTENTION IMMEDIATELY
ALWAYS point spray gun in safe direction and squeeze trigger, to release
high pressure, every time you stop the engine.
NEVER aim spray gun at people, animal, or plants.
NEVER place hands in front of nozzle.
Make sure hose and fittings are tightened and in good condition.
DO NOT allow hose to contact muffler.
NEVER attach or remove wand or hose fittings while system is pressurised.
Use only hose and high-pressure accessories rated for pressure higher than
your pressure cleaner’s psi.
To relieve system pressure, shut off engine, turn off water supply, and pull
gun trigger until water stops flowing.
DO NOT allow children to operate pressure cleaner.
NEVER direct the spray jet at any surface that may contain asbestos material.
DO NOT leave spray gun unattended while machine is running.
NEVER use a spray gun which does not have a trigger lock or trigger guard in
place and in working order.
ALWAYS be certain spray gun, nozzles and accessories are correctly
attached.
ALWAYS wear personal protective clothing such as goggles, ear muffs,
gloves, and closed foot wear.

DPC-2200 USER MANUAL Page 7 of 38
DANGER
RISK OF CHEMICAL BURN
Use of acids, toxic or corrosive chemicals,
poisons, insecticides, or any kind of flammable
solvent with this product could result in serious
injury or death.
Wear protective clothing to protect eyes and skin from contact with sprayed
material.
DANGER
RISK OF HOT SURFACES
Contact with hot surfaces, such as engines
exhaust components, could result in serious burn.
During operation, touch only the control surfaces of the pressure cleaner.
Keep children away from the pressure cleaner at all times. They may not be
able to recognise the hazards of this product.
DANGER
RISK OF MOVING PARTS
Starter and other rotating parts can entangle
hands, hair, clothing, or accessories.
DO NOT wear loose clothing, jewellery or anything that may be caught in the
starter or other rotating parts.
Tie up long hair and remove jewellery.
DANGER
RISK OF EYE INJURY
Spray can splash back or propel objects.
ALWAYS wear safety goggles when using this equipment or in vicinity of
where equipment is in use.
Before starting the pressure cleaner, be sure you are wearing adequate safety
goggles.
NEVER substitute safety glasses for safety goggles.

DPC-2200 USER MANUAL Page 8 of 38
EMERGENCY INFORMATION
In the event of an emergency, stop the machine immediately.
1. This product is fitted with a ‘hold to activate’ mechanism which is the spray gun
trigger. Upon releasing grip, the high-pressure water flow will be automatically
stopped.
2. To disable the product, turn the red ignition switch to the ‘off’ position. See
picture below. This will immediately stop the engine.
3. Further to the above, the water flow can be diverted from the spray gun by
turning the 3-way valve to divert the water to the Surface-Cleaner.
Always ensure all safety information is observed before re-commending work.
IGNITION SWITCH
3-WAY VALVE
IGNITION SWITCH

DPC-2200 USER MANUAL Page 9 of 38
SAFETY DECALS

DPC-2200 USER MANUAL Page 10 of 38
PRODUCT DESCRIPTION AND SPECIFICATION
The MAKINEX Dual Pressure Cleaner DPC-2200 Range is a versatile, 2 in 1
compact 2200 psi pressure cleaner. It is designed and engineered to simplify the
process of pressure washing. The pressure cleaner includes a combination of a
rotary cleaner, a spray gun, a control valve, ten metres of high-pressure hose,
heavy duty Italian- made pump, and the reliable Briggs and Stratton XR 950 pull
start engine, all mounted on a compact, easy to transport, durable galvanised steel
frame.
Applicable Australian standards:
- AS4233.1 High Pressure Water Jetting Part 1. Safe Operation and
Maintenance.
- AS4233.2 High Pressure Water Jetting Part 2. Construction and Performance.
OVERALL MACHINE SPECIFICATIONS
MODEL
DPC-2200
OVERALL WEIGHT
40kg/88.2lb
OVERALL WIDTH
482mm/19.0inch
HANDLE FOLDED HEIGHT
629mm/24.8inch
HANDLE EXTENDED HEIGHT
1020mm/40.2inch
HANDLE FOLDED LENGTH
833.5mm/32.8inch
HANDLE EXTENDED LENGTH
893mm/35.2inch
HOSE LENGTH
10m/32.8ft
PRESSURE OUTPUT
2200psi/152bar
FLOW RATE
11L/min
(3.0 gal/min)
ENGINE
5.5HP BRIGGS AND STRATTON XR 950 pull start
GEAR BOX
NONE
NOISE LEVEL @ HANDLE
92dBA
NOISE LEVEL @ 7m
88dBA
SOUND POWER LEVEL (LWA)
109dB

DPC-2200 USER MANUAL Page 11 of 38
SURFACE-CLEANER
460mm (18inch)
BALL VALVE
500bar/ 7252psi rated 3-way ball valve
TRIGGER GUN
358.5bar/ 5200psi rated
WAND LENGTH
900mm/35.4inch
OVERALL MACHINE DIMENSIONS

DPC-2200 USER MANUAL Page 12 of 38
PUMP SPECIFICATIONS
MODEL
DPC-2200 (With JRV3G30)
PRESSURE OUTPUT MAX
2200 psi/152 bar
FLOW RATE MAX
11L/min (3.0 gal/min)
OIL TYPE
10W30
RPM
2600
WEIGHT
4kg/8.8lbs
ENGINE SPECIFICATIONS
ENGINE TYPE
Briggs and Stratton XR950
Air-cooled 4-stroke OHV
BORE x STROKE
68.3 x 55.9mm/2.7 x 2.2inch
DISPLACEMENT
208cm³/12.7inch³
MAX POWER OUTPUT
6.5HP (4.8kW) @ 2600 rpm
GROSS TORQUE
9.5 lb-ft (12.88Nm) @ 2600 rpm
PTO SHAFT ROTATION
Counter-clockwise (from PTO shaft side)
COMPRESSION RATIO
8.5:1
CARBURATOR
Gravity Feed, Needle and Seat Float
IGNITION SYSTEM
Electronic Magnetron Ignition Module
STARTING SYSTEM
Recoil Starter
LUBRICATION SYSTEM
Splash
GOVERNOR SYSTEM
Mechanical
OIL CAPACITY
0.6L (0.63 US qt)
FUEL TANK CAPACITY
3.1L (3.1 U.S. qts)
FUEL
Unleaded 86 Octane or higher
DRY WEIGHT
16kg (35lbs)
RUN TIME (Full tank)
Full Load
75% Load
50% Load
1.5 hours
2.25 hours
2.75 hours

DPC-2200 USER MANUAL Page 13 of 38
CONTROLS AND FEATURES
SPRAY GUN
LIFTING EYE
CASTOR WITH
BRAKE
3-WAY VALVE
POWDER COAT
FRAME
RETRACTABLE
HANDLE
AR PUMP
ROTOMOULD BASE
BRIGGS AND STRATTON
PULL START ENGINE
GARDEN HOSE CONNECTOR
INLET WATER FILTER

DPC-2200 USER MANUAL Page 14 of 38
FEATURES
Valve for switching between surface cleaner and wand
Durable powder coated frame
Easily manoeuvrable with front swivel castor
Internal Bypass Valve to protect seals from overheating
Thermal dump valve for over heat discharge
Multi cushion isolators for vibration reduction
Detachable 10m high pressure hose
Spray gun included and mounted on frame
Built in 2200 psi Surface-Cleaner
Compact design for easy storage and transport
Lifting point for transportation

DPC-2200 USER MANUAL Page 15 of 38
OPERATION
OIL LEVEL CHECK
CAUTION
Check the engine oil level with the engine stopped and in a
levelled position
1. Clean area around oil fill and remove oil cap.
2. Check the dipstick to ensure there is enough
oil.
3. If there is not enough oil, using oil funnel
(optional), slowly pour contents into oil fill
opening.
4. Replace oil fill cap and tighten.
5. For pump oil, see ‘CHECKING PUMP OIL
LEVEL’ in maintenance section of this manual.
NOTE: Refer to XR 950 Manual for more in-depth instructions
NOTE: New machines will be pre-oiled from MAKINEX with:
Power Equipment Engine Oil –SAE 10W-30, API SJ
NOTE: IMPROPER treatment of pressure
cleaner can damage it and shorten its life.
DO NOT attempt to start the engine before it
has been properly serviced with the
recommended oil. This may result in an
engine failure.

DPC-2200 USER MANUAL Page 16 of 38
REFUELING
WARNING
FAILURE TO USE FUEL AS RECOMMENDED IN THIS
MANUAL WILL VOID WARRANTY
DO NOT use unapproved gasoline such as ethanol-based fuel.
DO NOT mix oil with gasoline.
DO NOT modify engine to run on alternate fuels.
WARNING
Fuel and fuel vapour are extremely flammable
and explosive. Fire or explosion from misuse
of fuel can cause severe burns and even death.
FIRE
HAZARD
WARNING
Always ensure that fuel tanks are filled outdoors.
1. Turn engine OFF and let it cool for at least two minutes before removing fuel
cap.
2. Loosen fuel cap slowly to release pressure.
3. Slowly add unleaded gasoline to fuel tank. DO NOT fill fuel above baffle to allow
for appropriate space fuel expansion.
4. Wait for spilled fuel to evaporate before starting the engine.
WARNING
Keep fuel away from sparks, open flames, pilot lights,
heat and other ignition sources.
DO NOT light a cigarette or smoke near open fuel tank
or container.

DPC-2200 USER MANUAL Page 17 of 38
OPERATING YOUR PRESSURE CLEANER
1. HOW TO PRE-START PRESSURE CLEANER
To start your pressure cleaner for the first time, follow these instructions. This
information also applies if you let the pressure cleaner sit idle for at least a day.
1.1 Place pressure cleaner near an outside water source capable of supplying
water at a flow rate at least 5 gallons/19L per minute and no less than 20 psi at
pressure cleaner end of garden hose.
1.2 Check all high-pressure hose connections are tightly connected to the pump,
valve, spray gun and Surface-Cleaner.
1.3 Make sure there are no kinks on hoses
1.4 Make sure the unit is in a levelled position.
2. ATTACHING HIGH-PRESSURE HOSE TO SPRAY-GUN
2.1 The spray gun is preassembled to a swivel male quick-connect fitting.
2.2 Connect the Quick-Connect female fitting from the high-pressure hose to
the spray gun as shown by hand, make sure it’s a tight fit and the threads
are not cross threaded (the connection is a self-sealed one, hence no
plumbing is needed)
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