Makita 6236DWAE User manual

Equipped with Electric Brake
MODEL 6236DWAE
With High Capacity Battery Charger
MODEL 6336DWA, 6336DWAE MODEL 6336DWB, 6336DWBE
With High Capacity Battery Charger
MODEL 6236DWBE
With High Capacity Battery Charger
With High Capacity Battery Charger
Capacities No load speed (RPMI Dimensions
(1 x W x HI
low
Steel Wood Wood screw Machinescrew High
10 mm 25.4 mm 6 nim x 15 mm mm 11/4,, ~ 1,300 - 4oo 243 mm x 94 mm x 244 mm
1318") 11") 1114" x 3'7 19-9/16' x 3-11/16" x 9-5/8"1
Model 6336D
Steel Wood Wood screw Machinescrew High
13 mm 25.4 mm 6 mm x 15 mm
(1/2") (1") (1/4" x 3") 1'300 - 400 (10-1/32" x 3-1 1/16" x 9-5/8"l
Capacities No load speed IRPMI Dimensions
IL x W x HI
255 mm x 94 mm x 244 mm
low
INSTRUCTION MANUAL
Net
weight
2.2 kg
14.9 lbsl
Net
wclgllt
2.3 kg
15.1 Ibsl
Battery Cartridge 1422
Voltage
14.4
V
Battery Cartridge 1433
Voltage
14.4V
Model DC1411 High capacity Battery charger
Input output Charging tinie
A.C. only
50 Hz - 60 Hz D.C. 7.2 V - 14.4V 1 Hr.
Model DC1411 High capacity Battery charger
D.C. 7.2 V - 14.4 V
Input output Charging tiiiie
A.C. only
50 Hz - 60 Hz 65
min.

GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Donotoperate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause
you to loose control.
Electrical Safety
A battery operatedtool withintegral batteries or a separate battery pack must
be recharged only with the specified charger for the battery. A charger that
may be suitable for one type of battery may create a risk of fire when used with
a nother battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create
a risk of fire.
Personal Safety
Stay alert, watch what you are doing, and use commonsense when operating
a power tool. Do not usetool whiletired or under the influence of drugs, alcohol,
or medication.
A moment of inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from movingparts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switchis in the lockedor off positionbefore
inserting battery pack. Carrying tools with your finger on the switch or inserting
the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result in personalinjury.
Do not overreach. Keep proper footing and balance at alltimes. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skidsafety
shoes, hard hat, or hearing protection must be used
for appropriate conditions.
2

Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by handor against your body is unstable and
may lead to
loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which
it is designed.
.Do not use tool if switch does not turn it on or off. A tool that cannot be
controlled with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off
position before making any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
acc
id enta I I y.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminaltoanother. Shorting the battery terminals
together may cause sparks, burns, or a fire.
Maintain tools withcare. Keepcuttingtools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignmentor binding of moving parts, breakage of parts, and any
other conditionthat may affect the tool's operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result
in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenancesection of this manual. Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock or injury.
3

Specific Safety Rules
1. Hold tool by insulated gripping surfaceswhen performing an operation where
the cutting
tool may contact hidden wiring. Contact with a "live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure no one is below when using the
tool in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SYMBOLS
The followings show the symbols used for tool.
................................. volts
................................. amperes
................................. herts
................................. kilograms
................................. hours
................................. alternatingcurrent
................................. direct current
.......... . no load speed
.........
....... alternatingor direct current
................................. Class II Construction
................................. splash-proof construction
................................. watertight construction
revolutions or reciprocationper minute
c- ................................. number of blow
4

IMPORTANT SAFETY
Length of Cord (Feet) 25 50 100
AWG
Size of Cord 18 18 18
I N STRUCTI 0 N S
150
16
FOR CHARGER &
BATTERY CARTRIDGE
I. SAVE THESE INSTRUCTIONS - This manual
5

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do not attempt touse a step-up transformer, anengine generator or DCpower
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC
(104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1 ) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metalobjectssuch
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC
(122OF).
completely worn out. The battery cartridge can explode in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
6

Installingor removing battery cartridge
*Always switch off the tool before insertion
or removalof the batterycartridge.
*To removethe battery cartridge, withdraw
it from the tool while pressingthe buttons
on bothsides of the cartridge.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove inthe housingand slip it into place.
Always insert it
all the way until it locks in
place with
a little click. If not, it may acci-
dentally fall out of the tool, causing injury
to you or someone aroundyou.
easily, it is not beinginserted correctly.
*Do not use force when inserting the battery cartridge. If the cartridge does not slide in
Charging
*Your new battery cartridge is not charged.
You will needto charge it before use. Use
the high capacity battery charger Model
DC1411 to chargethe battery cartridge.
*Plug the high capacity battery charger into
the proper A.C.voltage source. The charg-
ing lightwill flash in green color.
*Insert the battery cartridge
so that the plus
and minus terminals on the battery car-
tridge are on the same sides as their
respective markings on the high capacity
Battery cartridge
Charging light
battery charger. Insert the cartridge fully into the port so that it rests on the charger port
floor.
*When the battery cartridge is inserted, the charging lightcolor will change from green to
redand chargingwill begin.The charging lightwill remainlit steadily during charging.
*When the charging lightcolor changes from redto green, the charging cycle is complete.
The chargingtime is approximately one hour.
*If you leave the battery cartridge in the charger after the charging cycle
is complete, the
charger will switch into its "trickle charge (maintenance charge)" mode which will last
approximately 24 hours.
*After charging, unplugthe charger from the power source.
7

CAUTION:
*The high capacity battery charger Model DC1411 isfor charging Makita battery cartridge.
Never use it for other purposes or for other manufacturer’sbatteries.
*When you charge
a new battery cartridgeor a battery cartridge which has not been used
for
a long period of time, it may not accept a full charge. This is a normal condition and
does not indicate a problem.You can rechargethe batterycartridge fully after discharging
it completely and recharging a couple of times.
*If you charge
a batterycartridge from a just-operated tool or a batterycartridge which has
been left in
a location exposed to direct sunlight or heat for a longtime, the charging light
may flash inredcolor.
If this occurs, wait for a while. Chargingwill begin after the battery
cartridge cools. The battery cartridge will cool faster
if you remove the battery cartridge
from the high capacity battery charger.
*If the charginglightflashes alternately ingreen and red color,
a problemexists and charg-
ing is not possible. The terminals on the charger or battery cartridge
are clogged with
dust or the battery cartridge is worn out or damaged.
ASSEMBLY
Installingor removing driver bit or drill bit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge
is removed before
installingor removingthe bit.
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
When not usingthe driver bit, keep it inthe
bit holders. Bits 45 mm(1-3/4”) long can be
kept there.
Bit
8

OPERATION
Switch action
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properlyand returns to the
"OFF" position when released
To start the tool, simply pull the trigger.
Tool speed is increased by increasing pres-
sure on the trigger. Release the trigger to
stop.
Reversing switch action
CAUTION:
*Always check the direction of rotation before operation.
*Use the reversing switch only after the tool comes to
a complete stop. Changing the
*When not operatingthe tool, always set the reversing switch lever to the neutralposition.
direction of rotation before the tool stops maydamage the tool.
This
tool has a reversing switch to change
the direction of rotation. Depress the
reversing switch lever from the A side for
clockwise rotation or from the
€3 side for
counterclockwise rotation.When the switch
lever is in the neutral position, the switch
trigger cannot be pulled.
Speed change
To change the speed, first switch off the
tool and then slide the speed change lever
to the
"11" side for high speed or "1" side
for low speed. Be sure that the speed
change lever is set
to the correct position
before operation. Use the right speed for
your job.
Reversingswitch lever
----r--
I
Clockwise Counterclockwise
High
speed
9

CAUTION:
*Always set the speed change lever fully to the correct position. If you operate the tool
with the speed change lever positioned half-waybetweenthe
"I" side and "11" side, the
tool may be damaged.
*Do not use the speed change lever while the tool is running. The tool may be damaged.
Adjusting the fasteningtorque
The fastening torque can be adjusted in
17
steps by turning the adjusting ring so that
its graduations are aligned with the pointer
on the tool body. The fastening torque is
minimum when the number
1 is aligned
with the pointer, and maximum when the
8 marking is alignedwith the pointer.
The clutch will slip at various torque levels
when set at the number
1 to 16. The clutch
isdesignednot to slipat the
8 marking.
Before actual operation, drive
a trial screw
into your material or
a piece of duplicate
materialto determine which torque level is requiredfor a particularapplication.
NOTE:
*The adjusting ring does not lock when the pointer is positioned only half-way between
*Do not operate the tool with the adjusting ring set between the number 16 and the 8
the graduations.
marking.The tool may be damaged.
Screwdrivingoperation
Place the point of the driver bit in the
screw headand apply pressure to the tool.
Start the tool slowly and then increase the
speed gradually. Release the trigger as
soon as the clutch cuts in.

When driving wood screws, predrill pilot
Nominaldiameter of
holes to make driving easier and to pre-
vent splitting of the workpiece. See the
chart.
wood
3.1 1118")
3,5 ,9164,,1
3.8 15/32")
4.5
I1 1/64',)
4.8 13/16")
5.1 113164")
5.5 17132"l
~
~
5.8 17/32")
6 1 115164")
Drillingoperation
First, turn the adjusting ring
so that the pointer on the tool body points to the fl marking.
Then proceedas follows.
*Drilling inwood
When drilling in wood, best results are obtained with wood drills equipped with
a guide
screw. The guide screw makesdrillingeasier by pullingthe bit into the workpiece.
To preventthe bit from slippingwhen starting
a hole, make an indentationwith a center-
punchand hammer at the point to be drilled. Placethe point of the bit in the indentation
and start drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilleddry.
*Drilling in metal
Recommended size
of pilot hole Imml
2.0 - 2.2 15/64" ~ 3/32")
2.2 ~ 2.5 13/32" 3/32',)
2.5
- 2.8 13/32" - 7/64',)
2.9
~~ 3.217/64" - 118")
3.1
~ 3.411/8" ~- 9/64',)
3.3 3.6 11/8" - 9/64',)
3.7 3.9 19/64"
~ 5132"l
4.0 ~ 4.2 15/32" - 11/64',)
4.2
~ 4.4(11164'' - 11/64")
CAUTION:
*Pressing excessively on the
tool will not speed up the drilling.Infact, this excessivepres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is
a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Holdthe tool firmly and exert care when the bit begins to break through the workpiece.
*A stuck bit can be removed simply by setting the reversingswitch to reverse rotation in
order to back out. However, the tool may backout abruptly if you do not hold it firmly.
*Always secure small workpieces inavise or similar hold-downdevice,
*If the tool is operated continuously until the battery cartridge has discharged, allow the
tool to rest for
15 minutes before proceedingwith a fresh battery.
11

MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
attempting to perform inspectionor maintenance.
Replacing carbonbrushes
Remove and check the carbon brushes
regularly. Replacewhen they wear down to
the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced
at
the same time. Use only identical carbon
brushes.
Use a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brushholder caps.
I
Limit mark
I’
I -1
Brush holder cap
To maintainproduct SAFETY and RELIABILITY,repairs, maintenanceor adjustment should
be performed by Makita Authorized or Factory Service Centers, always using Makita
replacementparts.
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal.
I
I Ni-Cd
-
To recycle the battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
”Tools-Electric’:
12

Tricklecharge (Maintenancecharge)
If you leave the battery cartridge in the charger to prevent spontaneous discharging after
full charge, the charger will switch into its “trickle charge (maintenance charge)” mode
and keepthe battery cartridgefresh and fully charged.
Tips for maintainingmaximum battery life
1, Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when
you notice less tool
power.
2 Never recharge a fully charged batterycartridge.
Overchargingshortens the battery service life.
3 Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F).
Let
a hot battery cartridge cool down before charging it.
13

ACCESSORIES
CAUTION:
Thcsc accessories or attachments are recommended for use with your Makita tool specified inthis
manual. The use of any other accessories or attachments might present a risk of injury to persons.
Tlic accessories or attachments should be used only in the proper and intended manner.
Ptlllllps
e L-J* 1 !I
Slottctl
Squarc drill bit
Bits
#2 784214-0A
#3 784215OA
# 5F 78401 0-OA
# 7F 784011 -0A
784606-0A
I Size I Part NO
1/16"
3/32"
1 /E"
5/32"
3/16"
7/32"
114"
9/32"
5/16'
11/32"
7/8"
1-1/4"
1 -5/8"
2"
2-5/16"
2-1/2"
2-3/4"
2-5/16"
3-3/16"
3-7/16"
Phillios bit kms29
711012-A
711013-A
711014-A
711015-A
711016-A
711017-A
711018-A
711019-A
711020-A
Part
NO. I Size I L lmml
784201-5 I No. 1 1 65 12-518")
3/32"
118''
5/32"
3/16"
7/32"
114"
9/32"
5/16"
11/32"
784202-3
784203-1
784206-5
784207-3
No. 2
Rubber pad assembly
Part No. 123001-2
45 (1-3/4")
65
(2-5/8"1
110 14-3/8"1
150 (5-7/8"1
Foam polishing pad
Part No. 743023-2
Drill bits
Tested best in Makita driver-drills for smooth fast drill-
ingand more holes per battery change. High spced
steel. For drilling
in metal, woodand plastic. Jobbers
length. Special surface treatment for lubricity gives
smoother drilling.
-
Slgk I Flute
length Overall length
1 -7/8"
2-114"
2-3/4"
3-118''
3-1/2"
3-3/4"
4/"
4-114"
4-112"
4-3/4"
5"
5/16",
3/8" Best selling bits in
convenient
case.
Wool bonnet
Part No. 743401-6
Battery cover
Part No. 414938-7
14

High Capacity Battery charger
Model DC1801
Battery cartridge 1422
Battery cartridge 1433
Part No 192600 1
Part No 192699-A
Grip assembly
Part No. 122575-0
Depth rod
Parr No. 122576~8
High Capacity Battery charger
Model DC1411
Double-ended Phillips I Slotted bit
1-3/4" long
Part No. 784637-8
-
Plastic carrying case
15

Oec.-l8-'98 us
CORDLESS DRIVER DRILL
Model 62361)
d.,
Note: The switch and other part configurations
may differ from country to country.
16
I

1 1 Name Plate
2 8 Taptvn!# Screw Rind PT 3x16
3 2 831 Holder
4 1 Ha"r,ng set IWllh llem 181
5 1 Speed Change Lever Assembly
6 1 riR change LWW
7 1 SWtICh
8 1 noicier
9 1 Spring Teiminal I + I
10 1 Spring Teiminal I I
1 I 1 Flat Head Screw M6r22
12 1 Keyless Drill Chuck 10
13 1 Gear Assembly
14 I DC Motor
15 4 T0~1)mg Screw 4x25
16 3 Tapping Screw ST 4x8
17 1 Pan Head Sciew M3x8
18 1 Housing Set IWiIli llem 41

11
Dec.-18-'98 US
CORDLESS DRIVER DRILL
Model 6336D
Note: The switch and other part configurations
may differ from country to country.
18

Dcc-l8-'98 us
MODEL 633GD
11
28
32
41
51
61
?I
81
91
'AN'," $&, DESCRIPTION
10
11
12
13
14
15
16
1)
18
'i\M $&, DESCRIPTION
I
1
1
1
1
4
3
1
1
Nsiiie Plate
Tapping Screw Bind Pl 3x16
Oil Haldpr
1i""smg Sel IWllll Item 181
Speed Change Lever Asremhly
FIA Change Lever
Swilch
Sprlllg lcmmmal I + I
Holder
Spring T~imiiial I- I
Flat Head Scrcw M6x32
K~ylew Drill Chuck 13
Gear Assembly
DC Motor
Taptmg
Screw 4x25
Tapping Scrcw ST 4x8
Pan Head Scrcw M3x8
HOUswx Set lWllh Item 41
Note The swbtch
and other par1 spcc~l~callonr may difler lram country lo co~ntry
19

Warranty Policy
Every Makita tool is thorou ly inspected and tested before leaving the factory. It is warranted to
be free
of defects from workanshipand materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, lo one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair
(or at our option.
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
. repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterationshave been made tothe tool.
I
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE
OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM
OF THISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to stale. Some states do
not allow the exclusion or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply toyou.
AITER THEONE-YEAR TERM
OF THISWARRANTY.
--
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446-8502 Japan
884223- 068
PRINTED IN JAPAN
1999 - 1 - N