Makita 6041DW User manual

Cordless Drill
Capacities
Steel /Wood Wood screw
10 mm (3/8”) MODEL 6041D
10 mm (3/8”) MODEL 6041DW
Wlth Qulck Charger
No load speed
(RPM)
INSTRUCTION MANUAL
Input
A.C. only
50 Hz - 60 Hz
SPECIFICATIONS
Model 6041D
output Charging time
Approx.
3 Hr.
D.C.
6.4 V.
Dinensions 1 Net
(L x W x H)
weight
10 13/8,,, mm
I 4.5 mm x 20 mm
I 201 mm x 48 mm x 180 mm
0.82 kg
(3/16” x 3/4”) I 450 (7-7/8” x 1-7/8“ x 7-1/8”) I 11.8 lbsl

IMPORTANT
SAFETY
I NSTRUCTlO N S
(For All Tools)
WARNING: WHEN USINGELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULDALWAYS BE FOLLOWEDTO REDUCE
THE RISK
OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
a.
9.
10.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in damp
or wet locations. Keepwork area well
lit. Don't expose power tools torain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. Whennot
in use, toolsshouldbestoredindry, andhigh
or locked-up place
- out of reach of children.
DON'T FORCETOOL.
It willdo thejob better and safer attheratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do thejob of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear looseclothingorjewelry. They canbecaught
in moving parts. Rubber gloves and non-skid footwear are recommended
whenworking outdoors. Wear protective hair covering tocontain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool bycordor yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructionsfor lubricating and changing acces-
sories. Inspecttoolcordsperiodicallyandifdamaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from
oil and grease.
DISCONNECTTOOLS. When not
in use, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed fromtool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don’t carry plugged-intool withfinger
on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USEEXTENSIONCORDS. Whentoolis used outdoors, use only
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watchwhat you are doing, usecommon sense. Don’t operate
tool when you are tired.
18. CHECK DAMAGEDPARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performitsintended function. Check for alignment of
moving parts, binding
of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction
manual. Havedefective switches replaced
by authorizedservicecenter. Don’t
use tool
if switch does not turn it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact withgrounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. Whenservicing, useonly identicalreplacementparts.
VOLTAGE WARNING: Before connectingthe tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplateof the tool. A power source withvoltage greater thanthat specified
for the tool can result in SERIOUS INJURY tothe user
- as well as damage to
the tool.
If in doubt, DO NOT PLUG INTHE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

IMPOKlANT SAFETY INSTRUC=TIONS
(FOR BATTERY CHARGER)
I. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before using battory charger, read all instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA type recharge-
able batteries. Other types of batteries may burst causing personal injury
4.
5.
6.
7.
8.
9.
IO.
11.
and damage.
Do not expose charger to rain or snow.
Use of an attachment not recommended or sold
by the battery charger
manufacturermay result
in ariskof fire, electric shock, or injury topersons.
To reduce risk of damage to electric plug and cord, pull by plug rather than
cord when disconnecting charger.
Makesure cord is located
so that it will not be steppedon, tripped over, or
otherwise subjected to damage or stress.
Do not operate charger with damaged cord or plug - replace them im-
mediately.
Do not operate charger if it has receivedasharpblow, beendropped, or other-
wise damaged
in any way; take it to a qualified serviceman.
Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result
in a risk of electric shock or fire.
To reducerisk of electric shock, unplugcharger from outlet before attempt-
ingany maintenanceor cleaning.Turning
off controlswill not reducethis risk.
SAVE THESE INSTRUCTIONS.
4

ADDITIONAL SAFETY RULES
FOR CHARGER AND TOOL
1. The Charger andthe tool are specifically designed to work together. Do not
attempttocharge any other cordlesstool with thisCharger. Do notattempt
to charge the tool
with any other charger.
2. Do notcharge thetoolwhentemperature isBELOW 10°C (50OF) or ABOVE
45OC (113OF).
3. Do
not use charger in damp or wet locations.
4. Do not attempt to use a step-up transformer, an engine generator or DC
5. Do notstore the tool in locationswherethe temperature mayreachor exceed
6. Do not incinerate the tool even if it is severely damaged or is completely
7. Be aware that thistool is always in anoperating condition, because it does
8. Always be sure you have a firm footing.
9. Hold the tool firmly.
power receptacle.
5OoC (122OF).
worn out. The tool can explode in a fire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool in high locations.
IO. Keep hands away from rotating parts.
11. When drilling into walls, floors or wherever "live" electricalwires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthetoolonly bythe plastic handleor plastic toolbodytopreventelectric
shock if you drill into a "live" wire.
12. Do not leave the tool running. Operate the tool only when hand-held.
13. Do nottouchthe drill bit or the workpiece immediatelyafter operation; they
may be extremely hot and could burn your skin.
5

Charging
Connect the charging plug to the charging
connector, then plug in the charger to the
power receptacle.Chargingtakes
3 hours.
CAUTION:
The battery in your new tool is not fully
charged. You will need to charge it before
use.
Do notoperatethetool duringcharging.
Overcharging more than 2 days consider-
ably shortens the battery service life.
Always unplug the charger after completing the charge.
1
Installing or removingdriver bit
CAUTION :
When installing or removingthe bit, be careful not totouch the trigger switch.
To install the bit, place
it in the chuck as
far as it will go. Tighten the chuck by
hand. Place the chuck key in each of the
three holes and tighten clockwise.
Be sure to tighten
all three chuck holes
evenly.
To remove the bit, turn the chuck key
counterclockwise
in just one hole, then
loosenthe chuck by hand.
-Chuck kev
After use, return the chuck key to the
stroragecavity on the tool.
6

Holding tool
When drilling a large diameter hole, holdthe tool firmly with both hands.
Switchaction
To start the tool, simply pull the trigger.
Release the trigger tostop.
Reversingswitch action
This tool has
a reversing switch to change
the direction of rotation. Slide the revers-
ing switch to the right for clockwise rota-
tion or to the left for counterclockwise.
Reversing switch
CAUTION :
Always check the direction of rotation beforeoperation.
.Use the reversing switch only when the tool comes to
a complete stop. Changing the
direction of rotationbeforethe tool stops may ruin the tool.
Drillingoperation
0 Drilling inwood
When drilling in wood, best results are obtainedwith wood drills equippedwith
a guide
screw. The guide screw makes drilling easier by pullingthe bit intothe workpiece.
To prevent the bitfrom slippingwhen startinga hole, makean indentationwith
a center-
punch and hammer
at the point to be drilled. Place the point of the bit in the indenta-
tion and startdrilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilleddry.
0 Drilling in metal
7

CAUTION :
Pressingexcessively on the toolwill not speed upthe drilling. Infact, thisexcessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
-There
is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the tool firmly and exert care when the bitbegins tobreak throughthe workpiece.
.A stuck bit can be removed simply by settingthe reversingswitch toreverse rotation in
order toback out. However,the tool may back out abruptly if you do nothold
it firmly,
0 Always secure smallworkpieces in a vise or similar hold-downdevice.
Screwdr ivingoperation
Place the point of the driver bit in the screw head and apply pressure to the tool. Start
the tool.
Release the switch trigger just as the screw bottomsout. Ifthe switchtrigger is
not released, the screw may strip out the hole or the screw and/or bitmay be damaged.
8

MAINTENANCE
CAUTION :
Always be sure that the tool is switchedoff before attempting to perform inspectionor
maintenance.
To maintain product SAFETY and RELlABlLITY, repairs, maintenance or adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makitareplacementparts.
DISPOSINGOF TOOL
A nicad battery is built into the handle of this tool. Always remove it before disposing
of the tool.
Removing built-inbattery
CAUTION
:
Never remove the built-inbattery from the tool except when disposing of the tool. The
batterywill be damaged or
a batteryshort-circuit couldresult.
To remove the cover, push
it in the direc-
tion of the arrow while pressing down on
the "OPEN" portion of the cover.
Cover
Withdraw the built-inbattery halfway. Dis-
connect the
two lead wires from the
battery by pulling them from the battery
terminals. Then withdraw the battery com-
pletely.
To prevent a battery short-circuit, tape the battery terminals or put the battery into a
plastics bag. (Note: Never put two or more batteriesintoone plasticsbag. Batteryshort-
circuit may result.)
CAUTION
:
Never incinerate the battery even if it is severely damaged or is completely worn out.
It can explode in a fire or toxic materialscan leak out of it.
9

Recycling the battery
The only way to dispose of a Makitabattery isto recycle it.
The lawprohibits any other method of disposal.
To recyclethe battery:
1. Removethe batteryfrom the tool.
2. (a) Take the batteryto your nearestMakitaFactory ServiceCenter.
or
(b) Take the battery to your nearest MakitaAuthorizedService Center or Distributor that
hasbeendesignatedas a Makitabatteryrecyclinglocation.
Call your nearest Makita Service Center or Distributor to determine the location that
provides Makita battery recycling. Seeyour local yellow pages under “Tools
- Electric.”
10

OPTIONAL ACCESSORIES
The accessories listed in this manual are available at an extra cost from your Makita
distributor or Makitafactory service center. Service centers are listed on the warranty
card Dackedwith vour tool.
CAUTION:
These accessories or attachments are recommendedfor
use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should
be used only in the proper and intended manner.
Bit
I Size I Part NO.
Phillips 1 ;: 1784214-0A
784215-OA
e 1 ;=1
Slotted I #5F I 784010-0A
-1 I
Quick charger (A.C. only)
Model DC4100A
Chuck key SI0
Part No. 763418-3
Rubber pad assembly
Part No. 123001-2
Foam polishing pad
Part No. 743023-2
Wool bonnet
Part No. 743401-6
Plastlc carrylngcase
Part No. 824417-1
11

Jan.-14-'93 US
10 mm (318")
CORDLESS DRILL
Model 60410
9
Note: The switch and other part configurations
may differ from country to country.
12

MODEL 6041D Jan.-14-'93 US
11
12
13
14
15
16
17
18
19
20
'i\M ,& DESCRIPTION
1
1
1
1
1
1
1
1
1
1
'i\M G&, DESCRIPTION
10
17
21
31
41
51
61
71
81
91
1
Tappmg Sum H3m
Name Plate
Housing Set IWith Item 151
cWmmuI* Hex -el SEW MSxZl
Drill Chuck S10
Gear
Plane 8eCrl"g 5
DCMolor4,L)v
Switch Lever
ComDre.lsm Swmg 1
Switch
CllCUlt Board
Batter"
COW,
Housmg Set lWith Item 31
Switch
Gear Complete 11 -65
Hold% 6
Plans Bearing 4
Plana Bearing 4
Note. The switch and other part ~~e~ifi~afmns may diller lrom country to COUntlv
13

MAKVA LIMlTED ONE YEAR WARRAMY
Warranty Policy
Every Makita tool is thorou ly inspectedand tested beforeleavingthe factory. It is warranted to
be free of defects from worka~&pand materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this onayear period,return the COMPLETE
tool, freight prepaid, to one of Makita’sFactory or Authorized ServiceCenters. If inspection
shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty doesnot apply where:
repairshave been made or attempted by others:
repain are requiredbecause of normal wear and tear :
The tool has been abused, misused or improperly maintained;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIALDAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THE TERM OFTHIS WARRANTY.
MAKlTA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR
A SPECIFIC PURPOSE,”
AFTER THEONE-YEARTERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidentalor consequential
damages,
so the above limitation or exclu.sionmay not apply to you. Some states do not allow
limitation
on how long an implied warrantylasts, so theabovelimitationmay not apply to you.
<Q> @
MakitaCanada Inc.
1950 Forbes Street, Whitby, Ontario L1 N 767
883845A061
1995 - 6 - 4D