Makita 60761 User manual

Cordless Drill
No load speed
(RPMI
i
Capacities
Steel /Wood Wood screw
Equipped with Keyless Chuck and Electric Brake
weight
Dimensions
IL x W x HI
10 mm (318”) MODEL 60761)
10 mm (3/8”) MODEL 6076DW
With Quick Charger
A.C. only 50 Hz - 60 Hz
INSTRUCTION
D.C. 7.2 V. Approx. 3 Hr.
SPECIFICATIONS
Model 6076D With Reversing Switch 81 Battery
10 mm I 4.5” x 20mm 1 6oo 1 210mm x 48 mm x 190mm 0.94 kg
13/8“1 (3116” x 3/4”1 18-1/4” x 1-7/8” x 7-112”) 1 12.1 Ibs)
I I I I
Model DC7020B Quick Charger
Input I output I Charging time

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS
BE FOLLOWED TO REDUCE
THE
RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
a.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well lit. Don't expose power tools to rain.
Don't
use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool
or extension cord.
STORE IDLE TOOLS. When not in use, toolsshould be stored in dry, and high
or locked-up place - out of reach of children.
DON'T FORCE TOOL. It
will dothejob better and safer at the rate for which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool
for purpose not intended.
DRESS PROPERLY. Don't
wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when
working outdoors. Wear protective hair covering tocontain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool by cord
or yank it todisconnectfrom
receptacle. Keep cord from heat,
oil, and sharp edges.
SECURE WORK.
Use clamps or a vise to hold work. It's safer than using
your hand and it frees both hands
to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN
TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance.
Follow instructions for lubricating and changing acces-
sories. Inspect tool cords periodicallyand if damaged, have repaired by autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from
oil and grease.
DISCONNECT TOOLS. When not in use, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger
on switch.
Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors,use only
extension cords intended
for use outdoors and so marked.
17. STAY ALERT. Watch what you are doing, use commonsense. Don't operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that
is damaged should be carefully checked to determine that it will
operateproperly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard
or other part
that
is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction
manual. Have defective switches replaced
by authorized service center. Don't
use tool if switch does not turn it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces.
For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, useonly identical replacement parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet,
etc.) be sure the voltage supplied is the same as that specified on the
nameplate
of the tool. A power source with voltage greater than that specified
for the tool can result in
SERIOUS INJURY to the user - as well as damage to
the
tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage
less than the nameplate rating is harmful to the motor.
3

IMPOMANT SAFETY INSTRUCTIONS
(FOR BATTERY CHARGER)
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
Before using battery charger, read all instructions and cautionary markings
on (11 battery charger, (2) battery, and (3) product using battery.
CAUTION
- To reduce risk of injury, charge only MAKITA type recharge-
able batteries. Other types of batteries may burst causing personal injury
and damage.
Do not expose charger to rain or snow.
Use of an attachment not recommended
or sold by the battery charger
manufacturer may result in a
risk of fire, electric shock, or injury topersons.
To reduce risk
of damage toelectric plug and cord, pull by plug rather than
cord when disconnecting charger.
Make sure cord
is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
Do not operate charger with damaged cord or plug - replace them im-
mediately.
Do not operate charger if it has received a sharp blow, been dropped, or other-
wise damaged in any way; take it to a qualified serviceman.
Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service
or repair is required. Incorrect reassembly may
result
in a risk of electric shock or fire.
To reduce risk of electric shock, unplug charger from outlet before attempt-
ing any maintenance
or cleaning. Turning off controls will not reduce this risk.
SAVE THESE INSTRUCTIONS.
4

ADDITIONAL SAFETY RULES
FOR CHARGER AND TOOL
1. The Charger and the tool are specifically designed to work together. Do not
attempt to charge any other cordless
tool with this Charger. Do not attempt
to charge the
tool with any other charger.
2. Do not charge the tool when temperature is BELOW 10°C (5OOF) or ABOVE
45OC (113OFI.
3. Do not use charger in damp or wet locations.
4. Do not attempt to use a step-up transformer, an engine generator or DC
5. Do not storethetool in locations where the temperature may reach or exceed
6. Do not incinerate the tool even if it is severely damaged or is completely
7. Be aware that this tool is always in an operating condition, because it does
8. Always be sure you have a firm footing.
9. Hold the tool firmly.
power receptacle.
5OoC
(122OF).
worn out. The tool can explode in a fire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool in high locations.
IO. Keep hands away from rotating parts.
1 1. When drilling into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the
tool only by the plastic handle or plastic tool body to prevent electric
shock
if you drill into a "live" wire.
12. Do not leave the tool running. Operate the tool only when hand-held.
13. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
5

Charging
Connect the charging plug to the charging
connector,
then plug in the charger to the
power receptacle. Charging
takes 3 hours.
CAUTION:
*Thebattery in your new tool is not fully
charged. You will need to charge it before
use.
Do not operate the tool during charging.
Overcharging more than 2 days consider-
ably shortens
the battery service life.
Always unplug the charger after completing
the charge.
Charging plug
Installing or removing driver bit or drill bit
CAUTION :
Always set the reversing switch lever to the neutral position before installing or removing
the bit.
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit
in the chuck as far as it will go.
Hold the
ring firmly and turn the sleeve
clockwise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
Sleeve
Ring
6

Holding tool
Hold the tool as shown in the figure.
When drilling a large diameter hole, hold
the tool firmly with both hands.
Switch action
Move the reversing switch lever
to the
"FWD" position for clockwise rotation
or
the "REV" position for counterclockwise.
To start the tool, simply pull the trigger.
Release the trigger
to stop.When the revers-
ing switch lever
is in the neutral position,
the
tool will not start even if you pull the
trigger.
I\ \ I ill
Reversing
switch lever
FWD
CAUTION :
0 Always check the direction of rotation before drilling.
*Use the reversing switch lever only when the
tool comes to a complete stop. Changing
When not operating the tool, keep the reversing switch lever in the neutral position.
the direction of rotation before the tool stops may ruin the tool.
7

Drilling operation
0 Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with a guide
screw. The guide screw makes drilling easier
by pulling the bit into the workpiece.
0 Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a center-
punch and hammer at the point
to be drilled. Place the point of the bit in the indenta-
tion and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
CAUTION :
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pres-
sure will only serve
to damage the tip of your bit, decrease the tool performance and
shorten the service life
of the tool.
*There is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the
tool firmly and exert care when the bit begins to break through the workpiece.
0 A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool may back out abruptly if you do not hold it firmly.
0 Always secure small workpieces in a vise or similar hold-down device.
Nominal diameter of
wood screw (mm)
Screwdriving operation
Place the point of the driver bit in the screw head and apply pressure
to the tool. Start
the
tool. Release the switch trigger just as the screw bottoms out. The electric brake will
then stop the
tool immediately, preventing the screw and/or bit from being damaged.
NOTE :
*Make sure that the driver bit is inserted straight in the screw head, or the screw and/or
Recommended size
of Dilot hole 1mml
bit may be damaged.
When driving wood screws, predrill pilot
holes
to make driving easier and to pre-
vent splitting
of the workpiece. See the
chart.
2.0 - 2.2
3.1 (118“l I (5/64,, - 3/32,,)
2.2 - 2.5
13/32” - 3/32”)
3.5 (9/64”)
2.5 - 2.8
3.8 (5132”) 1 13/32,, - 7,64,,1
2.9 - 3.2
4.5 (1 1/64”] I 17/64,, - 1/8,,1
8

MAINTENANCE
CAUTION :
Always be sure that the tool is switched off before attempting to perform inspection or
maintenance.
To remove the cover, push it in the direc-
tion
of the arrow while pressing down on
the "OPEN" portion
of the cover.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performed by Makita Authorized
or
Factory Service Centers, always using
Makita replacement parts.
'
DISPOSING OF TOOL
A nicad battery is built into the handle of this tool. Always remove it before disposing
of the tool.
Removing built-in battery
CAUTION :
Never remove the built-in battery from the tool except when disposing of the tool. The
battery will be damaged
or a battery short-circuit could result.
Withdraw the built-in battery halfway. Dis-
connect the two lead wires from the
battery by pulling them from the battery
terminals. Then withdraw the battery com-
pletely.
To prevent a battery short-circuit, tape the battery terminals or put the battery into a
plastics bag. (Note: Never put two
or more batteries into one plastics bag. Battery short-
circuit may result.)
CAUTION :
Never incinerate the battery even if it is severely damaged or is completely worn out.
It can explode in a fire or toxic materials can leak out of it.
9

Recycling the battery
The only way to dispose of a Makita battery is to recycle it.
The law prohibits any other method of disposal.
To recycle the battery:
1. Remove the battery from the tool.
2. (a) Take the battery to your nearest Makita Factory ServiceCenter.
or
(b) Take the battery to your nearest Makita Authorized Service Center or Distributor that
has been designatedas a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location that
provides Makita battery recycling. Seeyour local yellowpages under
“Tools - Electric.
Ni-Cd
10

OPTIONAL ACCESSORIES
The accessories listed in this manual are available at an extra cost from your Makita
distributor or Makita factory service center. Service centers are listed on the warranty
card packed
with your tool.
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used only in the proper and intended manner.
Bit
1 Size 1 Part NO.
Phillips I #2 I 784214-0A
1 1 #3 I 784215-0A
!-
Rubber pad assembly
Part No. 123001 -2
Slotted
-
Foam polishing pad
Part No. 743023-2
Square drill bit
-
Quick charger (A.C. only)
Model DC7020B
Wool bonnet
Part No. 743401-6
Plastic carrying case
Part No. 824417-1
11

Jan -14-’93 US
10 mm (3/8”)
CORDLESS DRILL
Model 6076D
Note: The switch and other part configurations
may differ from country to country.
12

MODEL 6076D
,&, DESCRIPTION
10
Jan -14-'93 US
""0" SD DESCRIPTION
11
21
31
41
51
61
11
81
1
I Tapping Screw M3x20
Name Plate
Housing Set IWith Item 171
Cwunleraunh Her Soohel Scmw M5r21
Keyless Drill Chuck
Gear
DC Motor 7 2 V
Circuit Board
Plane Bearing 5
MACHINE
17 1
18 I 1
Batter"
Switch
Plane Bearing 3
Gear COmDlete 13-58
Plane Bearing 3
Holder 6
Housing Set IWith Item 31
C0"CX
Note The switch and other part specifications may differ from cnuntry to country
13

MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period ofONE YEAR from the date of
original purchase. Should any trouble develop duringthis one-year period, return the COMPLETE
tool, freight prepaid,
to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship
or material, Makita will repair (or at OUI option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made tothe tool.
I
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THISWARRANTY.
I
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state
to state. Some states do not allow the exclusion or limitation ofincidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above Limitationmay not apply to you.
Makita Corporation of America
2650 Gainesville Hwy., Buford, GA 30518
88384-9
5-93( MCA)
PRINTED IN USA
1993-8-4D