Makita 6203DWAE Manual

6233D
CONCEPTION AND MAIN APPLICATIONS
Specifications
These are the competitive models against main competition products. Three types
of 10mm cordless driver drill are 9.6V, 12V and 14.4V applications.
Their benefits are:
Comfortable handle shape, light-weight and well balanced body.
Durable motor that carbon replacement is possible without disassembling the
machine.
New variable-speed switch has a large stroke in variable speed range, that makes
speed control easy.
Changeover of rotation direction can be selected by one hand thanks to the
convenient one-touch push-button switch.
Large capacity battery (2.0Ah) can be replaced easily by push-button mechanism
Cordless driver drill
Models No.
Description
Phillips and slotted bits 2-45
Battery cover
New Tool
TECHNICAL INFORMATION
Standard equipment
Drill------------------1.5, 2, 3, 4, 5, 6
Wood drill ----------9, 12, 15
Phillips bit ----------1-65, 2-45, 2-65, 2-110, 2-150, 2-250, 3-45, 3-65, 3-110
Slotted bit -----------5-45, 5-82, 6-70, 6.35-45, 8-45, 8-70,
Socket bit -----------7-55, 8-55, 10-55
Foam polishing pad 125, Rubber pad assembly, wool bonnet 100
Fast charger DC1410
Battery 9122 (6203DWAE), Battery 1222 (6213DWAE), Battery 1422 (6233DWA, 6233 DWAE)
Optional accessories
------------------------2
---------------------------------------------2
DC 9.6V
9122x2units
0-1200 min.
0-400 min.
230kgf·cm (16.6ft·lbs)
5-50kgf·cm (0.4-3.6ft·lbs)
1.7kg (3.8lbs)
DC 12V
2.0 Ah
9122x2units
DC1410
0-1400 min.
0-450 min.
1.0 (1/32") - 10 (3/8")
10mm (3/8")
25.4mm (1")
17-step + direct
260kgf·cm (18.8ft·lbs)
5-50kgf·cm (0.4-3.6ft·lbs)
1.9kg (4.2lbs)
DC 14.4V
0-1300 min.
0-400 min.
310kgf·cm (22.4ft·lbs)
10-60kgf·cm (0.7-4.3ft·lbs)
2.0kg (4.4lbs)
1422x2units
1422x1unit
Model
Voltage
Current
Battery (Ni-cd battery)
Fast charger
No load
speed
Chucking ability
Drilling
capacity
Torque adjustment
Max.tightening torque
Clutch actuating torque
Net Weight
High
Low
Iron material
Wood material
6213DWAE6203DWAE 6203DWA 6203DWAE
6203DA
6213DA 6233DA
233 mm
77 mm
241 mm
233 mm
246 mm
94 mm
233 mm
241 mm
94 mm

Features and benefits (representative model 6213D)
Easy-to-grip handle makes
operator feel light and handy.
(Actual weight is 100g lower than
conpetition's product.)
New original DC motor employed and longer durability realized
Carbon brush can be replaced during whole lifetime of motor.
(conpetition's product is
not possible.)
Large capacity battery (2.0 hours) can be
removed quickly by one-touch button.
Bit holder can be stored
each in right and left.
(conpetion's motor expires when carbon brush is replaced once.)
Motor life (estimated): Makita #6213D is 500 hours
conpetition's product is 100 hours
Push-button switch for changing
rotating direction enables
changeover by one hand.
New variable speed switch
enables easy speed control with
wide variation.
Carbon brush can
be replaced without
disassembling the
machine
Switch stroke length and variable speed range.
#6213D
#6211D
conpetition's product
11.0mm
6.0mm
8.8mm
Stroke length Variable range
[7/16"]
[1/4"]
11/32"]
6.6mm
3.0mm
4.0mm
[1/4"]
[1/8"]
[5/32"]
About two times of #6211D,
about 1.5 times of conpetition's product
2 6 10
8.8 11
4 8 12 (mm)
Speed
Variable
range
6213D
conpetition's
product
6211D
Stroke length

Repair
Disassembly
Remove drill chuck before replacing gear assembly. Drill chuck should not be removed when disassembling th housing
only. Take care that compression spring in the speed change lever would fly out.
Handling of auxiliary gear assembly
Dispose machine screw that fixes the motor bracket as this is used for temporary fitting at the time of transportation.
Mounting of motor bracket
Mount motor bracket to the motor and install gear assembly to the motor bracket. (See figure 3. Tightening torque of
M3 screw that fixes gear assembly and motor bracket: 6 kgf/cm
(Do not tighten the screw over the specified torque, or the washer will be damaged.)
(1)
(2)
(3)
Motor bracket
Temporary machine screw
Motor bracket
Compression spring
Speed change lever
Figure 1
Figure 2
Figure 3
DC motor
M3 screw
Gear assembly
Motor bracket
DC motor

Mounting of leaf spring
Mount leaf spring to housing L as shown in the figure 4. Coat grease to the leaf spring to prevent it from falling off at
the time of assembly.
Mounting of speed change lever
Include two compression springs into speed change lever and assemble the lever to the projection on the gear assembly.
See figure 5 for the direction of assembling.
Assembling of change ring
Mounting of gear assembly to the housing
When mounting a unit of gear assembly, DC motor, and so forth, mount speed change lever as shown in the figure 7.
(4)
(5)
(6)
(7)
Figure 4
Figure 5
Figure 6
Figure 7
Turn spring holder to the direction as shown in figure 6 a)
and fasten it tightly.
· Use change ring as a temporary tool.
· When fastening it regularly, position will be about 8mm
from the side of the gear case B.
Mount change ring so that the drill mark should come
right above (figure 6 b)).
· When the projections of gear B and change ring contact,
turn change ring so that the drill mark will be the lower
position as shown in the figure 6 c).
1)
2)
Inside of left
housing
Insert both ends of leaf
spring into concave part.
Leaf spring
Grease
Speed change
lever
Compression spring
Spring holder
Gear case B
Change ring
Projection of
gear case B
Projection of
change ring
Inside of left
housing
Rotating direction
of spring holder
Projection of change lever
Gear assembly
About 8mm
Projection of
gear case B Drill mark
Either position

Mounting of chuck
Check that change ring is mounted on the specified position. (See page 5/6 (6).)
Mount the chuck following the procedures below.
1) Set the chuck on sleeve 10.
2) Mount hexagonal rod to the chuck and fix it with a vice.
3) Set drill mode to forward and slow.
4) Mount battery that is fully charged and hold the handle securely. *
5) Set trigger to full speed in 1 second taking care not to strike an impact.
* When the handle is held loose, it may turn recklessly in the case of locking.
(8)
M2
M2
Spring terminal
Switch DC motor
Orange
Black
Red marks
Wiring diagram