Makita 6236DWAE User manual

Cordless Driver Drill
Equipped with Electric Brake
MODEL 6236DWAE
MODEL 6336DWA, 6336DWAE MODEL 6336DWB, 6336DWBE
MODEL 6236DWBE
With High Capacity Battery Charger
With High Capacity Battery Charger
With High Capacity Battery Charger
With High Capacity Battery Charger
Capacities No load speed IAPMI Dimensions
Steel Wood Wood screw Machine screw High
Low IL x W x HI
lo 1318”) ” 25 11“) ” ‘ (114” ” x 75mm 3”)
6 mm1114”) 0 - 1,300 0 - 400 ,~.~~l~m~~~~~6! ~~$1
INSTRUCTION MANUAL
Net
welgllt
92 :,“,,
Capacities
13 mm 25.4 mm 6 mm x 75 mm
1112”) 11”) (114’’
x 3”) I 6mm 11’4”1
Steel Wood Wood screw I Machine screw
Modal 63360
No load speed IRPMI Dimensions Net
High Low IL x W x HI weigtit
255
mm x 94 mm x 244 mm 2.3 kg
~ ‘‘300 ~ 400 l10-1/32” x 3-11/16” x 9-518’7 15.1 lbsl
Battery Cartridge 1422
Voltage
14.4
V
Battery Cartridge 1433
Voltage
14.4
V
Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
WARNING: For
your personal safety, READ and UNDERSTAND before using
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Model DC1411 High capacity Battery charger
Input output I Charging time
A.C. only 50 Hz - 60 Hz I D.C. 7.2 V 14.4 V 1 1 Hr.
Model DC1411 High capacity Battery charger
Input output
[ Charging time
A.C. only
50 Hz - 60 Hz I D.C. 7.2 V - 14.4 V I 65 rntn.

GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean andwell lit. Cluttered benches and dark areas invite
accidents.
Do notoperate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to loose control.
Electrical Safety
A battery operatedtool withintegral batteries or aseparate battery pack must
be recharged only with the specified charger for the battery. A charger that
may be suitable for one type of battery may create
a risk of fire when used with
a no ther battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
Stay alert, watch what you are doing, and use commonsense when operating
a power tool.
Do not usetool whiletired or under the influence of drugs, alcohol,
or medication.
A moment of inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear looseclothing orjewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switchis in the lockedor off positionbefore
inserting battery pack. Carrying tools with your finger onthe switch or inserting
the battery pack into a tool with
the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a Ikey that is left attached to a rotating part of the tool may result inpersonalinjury.
Do not overreach. Keep proper footing and balance at alltimes. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
2

Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by handor against your body is unstable and
may lead to
loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
*Do not use tool if switch does not turn
it on or off. A tool that cannot be
controlled with the switch
is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off
position before making any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk
of starting the tool
accidenta
II y.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminaltoanother. Shorting the battery terminals
together may cause sparks, burns, or a fire.
Maintain tools withcare. Keepcuttingtools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or bindingof moving parts, breakage of parts, and any
other conditionthat may affect the tool's operation. Ifdamaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result
in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions
inthe Maintenance section of this manual. Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock or injury.
3

Specific Safety Rules
1. Holdtool by insulated gripping surfaceswhen performing an operation where
the cutting tool may contact hidden wiring. Contact with
a ''live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have
to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SYMBOLS
The followings show the symbols used for tool.
................................. volts
................................. amperes
................................. herts
................................. kilograms
................................. hours
................................. alternating current
................................. direct current
................. noload speed
.......................... alternating or direct current
Class
II Construction
................................. splash-proofconstruction
.................... .watertightconstruction
revolutions or reciprocationper minute
6 ................................. number of blow
4

IMPORTANT SAFETY INSTRUCTIONS
~~ ~~
Length of Cord (Feet)
AWG Size of Cord
FOR CHARGER &
BATTERY CARTRIDGE
25
50 100 150
18
18 18
16
I. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before usingbattery charger, read all instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery Cartridge
7000, 7001, 7002, 7033, 7100, 7120, 9000, 9001, 9002, 9033, 9100,
9101,9102,9120,9122,9133,1200,1201,1202,1210,1211,1222,1233,
1422, 1433,9101A. 9102A, 1201Aor 1202A.Other types of batteries may
burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result
in a risk of fire, electric shock, or injury topersons.
6. To reduce risk of damage to electric plug and cord, pullby plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pinsonplugof extension cord are the same number, size, and shape
b. That extension cordis properly wired and
in goodelectrical condition; and
c. That wire size is at least as large as the one specified inthe table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
as those
of plug on charger;
5

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OF).
2. Do notattempt touse a step-up transformer, anengine generator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
receptacle.
cartridge is not used.
and even a breakdown.
(1 ) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge ina container withother metalobjectssuch
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
6

Installingor removing battery cartridge
*Always switch off the tool before insertion
or removalof the batterycartridge.
*To remove the battery cartridge, withdraw
it from the
tool while pressingthe buttons
on bothsides of the cartridge.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housingand slip it into place.
Always insert
it all the way until it locks in
place with a little click. If not, it may acci-
dentally
fall out of the tool, causing injury
to you or someone aroundyou.
easily, it is not being insertedcorrectly.
*Do not use force when inserting the battery cartridge. If the cartridge does not slide in
Charging
*Your new battery cartridge is not charged.
You will needto charge it before use. Use
the high capacity battery charger Model
DC1411 to charge the battery cartridge.
*Plug the high capacity battery charger into
the proper A.C. voltage source. The charg-
ing lightwill flash in green color.
*Insert the batterycartridge
so that the plus
and minus terminals on the battery car-
tridge are on the same sides
as their
respective markings on the high capacity
battery charger. Insert the cartridge fully into the port
so that it rests on the charger port
floor.
*When the battery cartridge is inserted, the charging light color will change from green
to
redand charging will begin. The charging light will remain lit steadily duringcharging.
*When the charging lightcolor changes from red
to green, the chargingcycle iscomplete.
The chargingtime is approximately one hour.
*If you leave the battery cartridge in the charger after the charging cycle is complete, the
charger will switch into its ”trickle charge (maintenance charge)” mode which will last
approximately 24 hours.
*After charging, unplugthe charger from the power source.

CAUTION:
*The high capacity battery charger Model DC1411 is for charging Makitabattery cartridge.
Never use it for other purposes or for other manufacturer’s batteries.
*When you charge
a new battery cartridgeor a battery cartridge which has not been used
for
a long period of time, it may not accept a full charge. This is a normal condition and
does not indicate
a problem.You can recharge the batterycartridge fully after discharging
it completely and recharging
a couple of times.
*If you charge
a batterycartridge from a just-operated tool or a battery cartridge which has
been left in
a location exposed to direct sunlight or heat for a longtime, the charginglight
may flash in redcolor.
If this occurs, wait for a while. Chargingwill begin after the battery
cartridge cools. The battery cartridge will cool faster
if you remove the battery cartridge
from the high capacity battery charger.
*If the charginglightflashes alternately ingreen and red color,
a problemexists and charg-
ing is not possible. The terminals on the charger or battery cartridge
are clogged with
dust or the battery cartridge isworn out or damaged.
ASSEMBLY
Installingor removingdriver bit or drillbit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
installingor removingthe bit.
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as
far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
When not usingthe driver bit, keep it inthe
bit holders. Bits 45 mm(1-3/4”) long can be
kept there.
8

OPERATION
Switch action
CAUTION:
Before inserting the batten/ cartridge into the tool, always check to see that the switch
trigger actuates properly and returns to the
"OFF" position when released.
To start the tool, simply
pull the trigger.
Tool speed
is increased by increasing pres-
sure on the trigger. Release the trigger to
stop.
Switchtrigger
Reversing switch action
CAUTION:
*Always check the direction of rotation before operation.
*Use the reversing switch only after the tool comes to
a complete stop. Changing the
*When not operating the tool, always set the reversing switch lever to the neutralposition.
direction
of rotation beforethe tool stops may damage the tool.
This tool has a reversing switch to change
the direction of rotation. Depress the
reversing switch lever from the A side for
clockwise rotation or from the B side for
counterclockwise rotation.When the switch
lever is in the neutral position, the switch
trigger cannot be pulled.
Speedchange
To change the speed, first switch off the
tool and then slide the speed change lever
to the
"11" side for high speed or "I" side
for low speed. Be sure that the speed
change lever is set to the correct position
before operation. Use the right speed for
your job.
RevTingyitchyr
Clockwise Counterclockwise
Lowspeed
Highspeed
t
Speed change lever
9

CAUTION:
*Always set the speed change lever fully to the correct position.
If you operate the tool
with the speed change lever positioned half-way betweenthe "I" side and "11" side, the
tool may be damaged.
*Do not use the speed change lever while the tool is running. The tool may be damaged.
Adjusting the fasteningtorque
The fastening torque can be adjusted in 17
steps by turning the adjusting ring so that
its graduations are aligned with the pointer
on the tool body. The fastening torque is
minimum when the number 1 is aligned
with the pointer, and maximum when the
8 marking isaligned with the pointer.
The clutch will slip at various torque levels
when set at the number 1to 16. The clutch
is designed not to slip
at the 8 marking.
Before actual operation, drive
a trial screw
into your material or
a piece of duplicate
materialto determine which torque level is requiredfor a particular application.
NOTE:
*The adjusting ring does not lock when the pointer is positioned only half-way between
*Do not operate the tool with the adjusting ring set between the number 16 and the 8
the graduations.
marking.The
tool may be damaged.
Screwdrivingoperation
Place the point of the driver bit in the
screw headand apply pressure to the tool.
Start the tool slowly and then increasethe
speed gradually. Release the trigger as
soon as the clutch cuts in.
I I
10

*When driving wood screws, predrill pilot
Nominal diameter 01
holes to make driving easier and to pre- wood ("I
vent splitting of the workpiece. See the
chart.
3.1 11/8"1
3.8 (5/32"1
3,5 (9164,,1
4.5 (11/64"1
4.8 13/16")
5.1 (13/64"]
5 5 17/32"] I 3 7 3 9 (9/64" 5/32',)
5 8 17/32',) I 4 0 4 2 15/32" - 11/64")
Recommended
size
of pilot hole Imml
2.0 . 2.2 15/64" ~ 3/32")
2.2
- 2.5 (3/32" ~ 3/32',)
2.5 - 2.8 13/32" - 7/64',)
2.9 -- 3.2 (7/64" - 1/8"1
3.1
~ 3.4 (1/8" ~~ 9/64']
3.3 3.6 11/8" - 9/64"]
6.1
I1 5/64")
I 4.2 ~ 4.4 (11164'' -. 11/64"]
*If the tool is operated continuously until the battery cartridge has discharged, allow the
tool to rest for 15 minutes before proceedingwith a fresh battery.
Drillingoperation
First, turn the adjusting ring so that the pointer on the tool body points to the 8 marking.
Then proceedas follows.
*Drilling inwood
When drilling in wood, best results are obtained with wood drills equipped with
a guide
screw. The guide screw makesdrillingeasier by pullingthe bit into the workpiece.
To prevent the bit from slipping when starting
a hole, make an indentationwith a center-
punchand hammer at the point to bedrilled. Placethe point of the bit in the indentation
and start drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilleddry.
*Drilling in metal
CAUTION:
*Pressing excessively on the tool will not speed upthe drilling. Infact, this excessive pres-
sure will only serve to damage the tip
of your bit, decrease the tool performance and
shortenthe service lifeof the tool.
*There is
a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Holdthe tool firmly and exert care when the bit beginsto break through the workpiece.
*A stuck bit can be removed simply by setting the reversingswitch to reverse rotation in
order to back out. However, the tool may backout abruptly if you do not hold it firmly.
*Always secure smallworkpieces in
a vise or similar hold-downdevice.
*If the tool is operated continuously until the battery cartridge has discharged, allow the
tool to rest for
15 minutes before proceedingwith a fresh battery.
11

MAINTENANCE
CAUTION:
Always be sure that the tool is switched
off and the battery cartridge is removed before
attempting to perform inspection or maintenance.
Replacing carbonbrushes
Remove and check the carbon brushes
regularly. Replacewhen they wear downto
the limit mark. Keep the carbon brushes
clean and free to slio in the holders. Both
L
/ W
Limit mark
carbon brushes should be replaced at
the same time. Use only identical carbon
brushes.
Use
a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brushholder caps.
Brush holder cap
To maintainproduct SAFETY and RELIABILITY, repairs, maintenanceor adjustment should
be performed by Makita Authorized or Factory Service Centers, always using Makita
replacement parts
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal.
1 Ni-Cd
To recycle the battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery
to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
"Tools-Electric':
12

Tricklecharge (Maintenancecharge)
If you leave the battery cartridge in the charger to prevent spontaneous discharging after
full charge, the charger will switch into its "trickle charge (maintenancecharge)" mode
and keep the battery cartridge fresh and fully charged.
Tips for maintainingmaximum battery life
1. Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool
power.
2 Never recharge a fully charged batterycartridge
Overchargingshortens the battery service life.
3 Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F).
Let a hot battery cartridge cool down before charging it.
13

ACCESSORIES
CAUTION:
Thcsc accessories or attachments are recommended for use with your Makita tool specified in this
manual.
The use of any other accessories or attachments might present a risk of injury to persons.
The acccssories or attachments should be used only in the proper and intended manner.
Bits
I Size I Part NO
Phllllps
Slottcd 78401 0-OA
784011-OA
Squaw drill bit 784606-0A
-4 I
Phillips bit ra
Part No. Size L (mm)
784201-5 65 (2-5/8")
784202-3 45 (1-3/4")
784203-1 65 (2-5/8")
784206-5 110 (4-3/8"1
784207~3 150 (5-7/8")
Rubber pad assembly
Part No. 123001-2
Foam polishing pad
Part No. 743023-2
Drill bits
Tested best in Makita driver-drills for smooth fast drill-
ing and
more holes per battery change. High speed
steel. For drilling
in metal, wood andplastic. Jobbers
length. Special surface treatment for lubricity gives
smoother drilling.
-
Part No.
71 1011-A
711012-A
711013-A
711014-A
711015-A
711016-A
71 1017-A
71 1018-A
71 1019-A
711020-A
711021-A
Drill
dia.
1/16"
3/32"
1/8"
5/32"
3/16'
7/32"
1 /4"
9/32"
511 6"
11 /32"
3/8"
Overall
length
1 -7/8"
2.114"
2-3/4"
3-1
18''
3-l/2"
3-3/4"
41"
4-114"
4-112"
4.314''
5"
711000-A-A 6 pc.
set: 1/16", 118". 3/16", 1/4"
5/16",
3/8" Best sellingbits in
convenient case.
Wool bonnet
Part No. 743401-6
Battery cover
Part No. 414938-7
14

High Capacity Battery charger
Model DC1801
Battery cartridge 1422
Battery cartridge 1433
Part No. 192600~1
Part
No. 192699~A
Grip assembly
Part No. 122575-0
Depth rod
Part No. 122576 8
High Capacity Battery charger
Model DC1411
Double-endedPhillips I Slotted bit
1-3/4" long
Part No. 784637-8
Plastic carrying case
15

Dec.-lB--'98 US
CORDLESS DRIVER DRILL
Model 6236D
2
Note: The switch and other part configurations
may differ from country to country.
16

MODEL 62360
I;,'," A>D DESCRIPTION
1
2
3
4
5
6
7
8
9
Dec-18-'98 US
'LLM DESCRIPTION
1 Name Plate 10 1
8 Tapping Screw Rind PT 3x16 11 1
2 881 Holder
12 1
1 Hausing Sol lWith Item 181 13 1
1
Speed Change Lever Assembly 14 1
1 riR ci~ngc LBVC~ 15 4
1 SWlICl,
16 3
1 Holclcr
17 1
1
Spring Terminal I t 1
18 1
sprtng 1erm,na1 (- j
Flat Hcad Screw M6x22
Keyless Drill Chuck 10
Gear Assembly
DC Motor
Tapping Screw 4x25
Tapping Screw ST 4x8
Pan Head Screw M3x8
Housing Set (With Item 41
17

Oec.-18-'98 us
CORDLESS DRIVER DRILL
Model 6336D
17
-2
Note:The switch and other part configurations
may differ from country
to country.
18

MODEL 63360
ITEM NO
NO USED
I1
28
32
41
51
61
I1
81
91
DESCRIPTION
10
11
12
13
14
15
16
17
18
Dec -18-'98 US
IF"," $& DESCRIPTION
1
1
1
1
1
4
3
I
1
Name Plat
Tapping Screw Bind PI 3x16
Oil Holder
llousing Sct lWifh llein I81
Speed Change Lever Arremhly
FIR Change Lcvot
Swwh
Holder
Sprlrlg Telnllrlal I , I
Spiing Terminal I- 1
Flat Head Screw M6x32
Kcyless Drill Chuck 13
Gear Assembly
DC Motor
Tapimg Screw 4x25
Pan Head Scrcw M3x8
Housing Set IWolh llem 41
1apptng Screw ST 4x8
Nolc The swilch and other pari spccilications ,nay diller from counliq 10 co~ntry
19

I
MAKITA LIMITED ONE YEAR WARRANTY
f
Warranty Policy
Every Makita tool is tllorou ly inspected and tested before leaving the factory. It is warranted lo
be free of defects from worfmanship and materials for the period
of ONE YEAR From the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool. freight prepaid. to one
of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair
(or at our option,
replace) without charge.
ThisWarranty does not apply where:
e repairs have been made or attempted by others:
e repairs are required because of normal wear and tear:
e Thefool has been abused. misused or imuroperlvmaintained:
..
e alterationshave been made lo the tool.
IN NO EVENT SHALL MAKITA BE LIABLE
FOR ANY INDIRECT, INC1DI:NTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE
OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THETERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY
I:OR ANY IMPLIED WARRANTIES. INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR
A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation
of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation onhow
long an implied warranty lasts. so the above limitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446-8502 Japan
884223- 068 PRINTED IN JAPAN
1999 - 1 - N