Makita CORDLESS DRIVER DRILL 6222DE User manual

a
Capacities
Steel Wood
I Wood screw I Machinescrew
Cordless Driver Drill
No load speed Dimensions Net
(L x W x H)
weight
(RPM)
Equipped with Electric Brake
MODEL 6222DE
MODEL 6222DWE
Battery Cartridge9120
INSTRUCTION MANUAL
* Model DC9700 Fast Charger
With Fast Charger
9.6 V
SPEC IF I CAT1 0 N S
A.C. only 50 Hz - 60 Hz
D.C. 7.2 V, 9.6 V 1 Hr.
* Model 6222D
I I I
10 mm 15 mm 5.1 mm x 35 mm 202 mm x 77 mm x 221 mm 1.4 kg
(318")
I (518") I (3116'' x 1.318") I
I 13.1 lbsl
" (114"1 1 - 700
I (7-15116" x 3" x 8-314")
Voltage
I Input I output I Chargingtime

IN1 PORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS
BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING
THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well
lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLETOOLS. Whennot inuse, toolsshould bestored in dry, and high
or locked-up place
- out of reach of children.
5. DON'T FORCETOOL. It willdothe job better andsafer at theratefor which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-dutytool. Don't usetool for purpose not intended; for example, don't
use circular saw for cutting tree limbs or logs.
7. DRESS PROPERLY. Don't wear loose clothingorjewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering tocontain longhair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cordor yank it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricatingand changing acces-
sories. Inspecttool cords periodicallyandifdamaged, have repairedbyautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECTTOOLS. When not in use, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.
2

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONAL STARTING. Don't carry toolwithfinger onswitch.
Be sure switch is OFF when plugging
in.
16. EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop
inline voltage resulting in
loss of power and overheating. Table 1 shows the
correct size touse depending on cord lengthand nameplate ampere rating.
If
in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE 1
MINIMUM GAGE FOR CORD SETS
Ampere Rating
More Not More
Than Than
I
Total Length of Cord in Feet
0 - 25 26 - 50 51 - 100 101 - 150
AWG
0- 6
6- 10
10
- 12
12
- 16
18 16 14
16 16 14 12
14 12 Not Recommended
18 16
;: 1 12
17. OUTDOOR USE EXTENSIONCORDS. Whentoolisused outdoors, use only
extension cords intended for use outdoors and
so marked.
18. STAY ALERT. Watch what you are doing, use common sense. Don't operate
tool when you are tired.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform itsintended function. Check for alignment of
moving parts, bindingof moving parts, breakageof parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool if switch does not turn
it on and off.
20. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21. REPLACEMENT PARTS. When servicing, useonly identicalreplacementparts.
22. POLARIZEDPLUGS. To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will
fit in a
polarized outlet only one way. If the plug does not fit fully in the outlet,
reversethe plug.
If it stilldoes notfit, contact a qualified electrician toinstall
the proper outlet. Do not change the plug
in any way.
3

VOLTAGE WARNING: Beforeconnecting the tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified
on the
nameplate of the
tool. A power source with voltage greater than that specified
for the toolcan result
in SERIOUS INJURY tothe user - as well as damage to
the tool.
If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
4

IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER &
BATTERY CARTRIDGE
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
Before using battery charger, read all instructions and cautionary markings
on (1) battery charger, 12) battery, and (3) product using battery.
CAUTION
- To reduce risk of injury, charge only MAKITA Battery Cartridge
9100. Othertypes of batteries may burst causingpersonalinjury anddamage.
Do not expose charger to rain or snow.
Use of an attachment not recommended or sold by the battery charger
manufacturer may result
in a risk of fire, electric shock, or injurytopersons.
To reduce risk
of damage to electric plugand cord, pull by plug rather than
cord when disconnecting charger.
Make sure cord is located
so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
An extension cord should not be used unless absolutely necessary. Use
of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pinsonplugof extension cord arethe same number, size, and shape
b. That extension cord isproperlywired and
in goodelectrical condition; and
c. That wire size is at least as large as the one specified
in the table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
as those of plug on charger;
I Length of Cord (Feet) I 25 I 50 I 100 I 150 I
AWG Size of Cord
Do not operate charger with damaged cord or plug
- replace them im-
mediately.
Do notoperate charger
if it hasreceivedasharpblow, beendropped, or other-
wise damaged
in any way; take it to a qualified serviceman.
Do not disassemble charger or battery cartridge; take
it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a risk
of electric shock or fire.
To reduce risk of electric shock, unplug charger from outlet beforeattempt-
ingany maintenance or cleaning.Turningoff controls will notreducethis risk.
5

ADDITIONAL SAFETY RULES
FOR CHARGER
& BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Donotattempt tousea step-uptransformer, anengine generator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the batteryterminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC (104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container withother metalobjects such
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC
(122OF).
completely worn out. The battery cartridge can explode in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
ADDITIONAL SAFETY RULES
FOR CORDLESS DRIVER DRILL
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthe tool only by theinsulated grasping surfaces toprevent electric shock
if you drill into a "live" wire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool in high locations.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touchthe drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
6

Installingor removing batterycartridge
*Always switch off the tool before insertion or removalof the battery cartridge
*To remove the battery cartridge, withdraw
it from the tool while pressing the buttons
on both sides of the cartridge.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove inthe housingand
slip it into place.
Always insert it all the way until it locks in
place with
a little click. If not, it may acci-
dentally fall out of the tool, causing injury
to you or someone aroundyou.
Battery cartridge
*Do not useforcewhen inserting the batterycartridge.
Ifthe cartridge does not slide in easily,
it is not being inserted correctly
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the battery
cartridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully intothe port
so that
it resetson the charger port floor.
The charging light will come on and charg-
ing
will begin. If the charging light goes out
soon, remove the battery cartridge from the
charger and let it cool off for morethan one
minute. Then re-insert it and
try to charge it
-Fast charger
once more. If the charging light goes oitwithin one minute even after repeating this pro-
cedure
a couple of times, the battery cartridge is dead. Replace it with a newone.
When the charging light goes out after about one hour, you may removethe fully charged
batterycartridge.
After charging, unplugthe chargerfrom the power source.
CAUTION:
*Your new battery cartridge is not charged.You will needto charge it before use.
*If you try to chargeacartridge fromajust-operated tool, sometimes the charginglight will
not come on.
If this occurs, let the cartridge cool off for a while. Then re-insert it and try
to charge
it once more.
*When you charge
a newbattery cartridge or a battery cartridge which has not been used
for
a long period, it may not accept a full charge. This is a normal conditionand does not
indicate
a problem. You can rechargethe battery cartridge fully after discharging it almost
completely acouple of times.
*If you wish to charge two batterycartridges, allow
15 minutes between charging on the
fast charger.

ASSEMBLY
Installingor removingdriver bit or drill bit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
installingor removingthe bit
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as
it will go. Hold
the ring firmly and turn the sleeve clock-
wise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
OPERATION
Switch action
Tool speed is increased by increasing pres-
sure on the trigger.
To start the tool, simply
pullthe trigger. Releasethe trigger to stop.
Switch
trigger
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properlyand returns to the
"OFF" position when released
Reversingswitch action
This tool has a reversing switch to change
the direction of rotation.Slide the reversing
switch to the left for clockwise rotation or
to the rightfor counterclockwise.
switch
CAUTION:
*Always check the direction of rotation beforeoperation.
*Move the reversing switch only after the tool comes to
a complete stop. Changing the
direction of rotationbefore the tool stops may damage the tool.
8

CAUTION:
Always withdraw the tool from the workpiece before resuming operation. If the tool can-
not be withdrawn, hold the tool firmly when turning on the tool,
to overcome a strong
reaction.
Adjustingthefasteningtorque
The fastening torque can be adjusted in six
stages by turningthe adjusting ring
so that
the pointer on the adjusting ring points to
a
number on the tool body. The fastening
torque is minimumwhen the pointer points
to the number
1 and maximum when it
pointsto the.\-marking. The clutch
will slip
at varying torque levels when the pointer is
set at the numbers
1 to 5. The clutch is
designed not to slip
at the .-- marking.
Before actual operation, drive
a trial screw
into your material or
a piece of duplicate
material to determine which torque level is required for a particular application.
NOTE:
The adjusting ring cannot be locked with the pointer positioned half-way between the
Pointer Drill marking
numbers.
Screwdrivingoperation
Placethe pointof the driver bit inthe screw
head and apply pressure to the tool. Start
the tool slowly and then increasethe speed
gradually. Release the trigger as soon as
the clutchcuts in.
\\\
NOTE:
*Make sure that the driver bit
is insertedstraight in the screw head, or the screw and/or
bit may bedamaged
*When driving wood screws, predrill pilot
holes to make driving easier and to pre-
vent splitting of the workpiece. See the
chart.
9

Drillingoperation
First,turn the adjusting ring so that the pointer on the adjusting ringpointsto the -.- mark-
ing.Then proceed as follows.
*Drilling inwood
When drilling in wood, best results are obtained with wood drills equipped with
a guide
screw.The guide screw makes drilling easier by pulling the bit into the workpiece.
To prevent the bit from slipping when startinga hole, make an indentation with
a center-
punch and hammer at the point to be drilled. Placethe point of the bit in the indentation
and start drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
*Drilling in metal
CAUTION:
*Pressing excessively on the tool will not speed up thedrilling. Infact, this excessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of thetool.
*There is
a tremendous force exerted on thetool/bit at the time of hole breakthrough.Hold
the tool firmly and exert care when the bit begins to breakthrough the workpiece.
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool may back out abruptly if you do not hold
it firmly.
*Always secure small workpieces inavise or similar hold-down device.
10

MAINTENANCE
CAUTION:
Always be sure that the tool
is switched off and the battery cartridge is removed
before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenanceor adjustment
should be performed by MakitaAuthorized or Factory Service Centers, always using
Makita replacement parts.
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal. N i-Cd
To recycle the battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery
to your nearest Makita Authorized Service Center or
Distributor that has been designated
as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
"Tools- Electric' !
11

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachmentsmight present a risk of injury topersons.
The accessories or attachments
should be used only in the proper and intended manner.
Square drill bit
-
Bits
784606-0A
I Size I Part NO.
711011-A
71101
2-A
711013-A
711014-A
711015-A
711016-A
711017-A
711018-A
711019-A
711020-A
Phillips
1/16"
3132"
118"
5/32"
3/16'
7/32"
1/4"
9/32"
5/16"
11/32"
Slotted
D
Phillips bit
rL7
I
Part No. Size L b"
784201-5 65 (2-5/8")
784202-3 45 (1-3/4")
784203-1 65 (2-5/8")
784206-5 110(4-3/8")
784207-3 150(5-7/8")
Rubber pad assembly
Part No. 123001-2
Foam polishing pad
Part No. 743023-2
Drill bits
Tested best in Makitadriver-drills for smoothfast drill-
ing and more holes per battery change. High speed
steel. For drilling
in metal, wood and plastic. Jobbers
length. Special surface treatment for lubricity gives
smoother drilling.
-
5/16", 318'' Best selling bits in
convenient
case.
Shank
dia.
1/16"
3132"
1
/8"
5/32"
3/16"
7/32"
1/4"
9/32"
511
6"
11132"
3/8"
-
Flute
length
718"
1-114"
1-518"
2"
2-5/16"
2-112"
2-314"
2-5/16"
3-3/16''
3-711
6"
3-518"
Overall
length
1.718"
2-114"
2-3/4"
-
3-118"
3-1
12"
3-3/4"
4/'
4-1/4"
4-1/2"
4-314"
5"
Wool bonnet
Part No. 743401-6
1 Hour charger
Model DC9700
Part No. 113103-2
12

1 Hour Automotive charger
Model DC9112
Part No. 113110-5
1 Hour charger
Model DC1201
Part No. 113126-0
Battery cartridge 9120
Part No. 192638-6
Plastic carrying case
Part No. 824447-2
High Capacity charger
Model DC1410
1 Hour Automotive charger
Model DC1412
Battery cover
Part No. 414938-7
13

Feb.-ll-'97 US
CORDLESS DRIVER DRILL
Model 6222D
Note: The switch and other part configurations
may differ from country
to country.
14

MODEL 6222D
ITEM NO.
NO. USED
21
22
23
24
25
26
21
28
29
30
31
Feb-11-'97
US
1
1
1
1
1
1
1
1
1
1
1
MACHINE
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
7
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
-
DESCRIPTION 'ALM itD DESCRlFTlON
MACHINE
Handle
Set Wth Item 381
Name Plate
Tapping Screw 4x18
Battery Holder
Switch
Lever
Switch Lever
Compress,on spmg 27
Compresslo" spring 22
Washer 10
Thrust Needle Gauge 1023
Flat Washer 10
Slider
Cam Plate
Pan Head Screw M3x14
Change Ring
Stop
Ring EL9
Ball Bearing 6000LLB
Bearing Retainer 14
Spindle
32 1
33
I 1
34
I 1
38 1
39 I 3
40
I 1
Pan Head Screw M5x22
Keyless Drill Chuck 10
Clutch Cam
Clutch
Cam Complete
Ball Bearing 6805LLB
Spur Gear 15
Spur Gear 15
Spur Gear 15
Spur Gear 9 Complete
Spur
Gear 15
Spur Gear 15
Spur Gear 15
Internal Gear 42
Flat
Washer 12
DC Motor 9 6 V
Hand Strap
Handle Set IWith Item 11
Steel Ball 5 6
Makita Label
Battery 9120
Note The switch and other part specifications may differ from country to country
15

MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period
of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’sFactory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair
(or at our option,
replace) without charge.
ThisWarranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT.THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THE TERM OFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR
A SPECIFIC PURPOSE,”
AFTER THE ONE-YEARTERMOFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation
on how long an implied warranty lasts, so the above limitation may not apply to you.
Makita(China) Co., Ltd.
HUANGPUJIANG ROAD,
KUNSHANECONOMIC
&
TECHNICALDEVELOPMENTZONE,
JIANGSU
PR. CHINA
884113 - 065
PRINTED IN JAPAN