Makita DGA408 User manual

INSTRUCTION MANUAL
Cordless Angle Grinder
DGA408
DGA458
DGA508
ENGLISH: Original instructions
Read before use.

2ENGLISH
SPECIFICATIONS
Model: DGA408 DGA458 DGA508
Wheel diameter
Max. wheel thickness 6.4mm
Spindle thread M10
8,500min-1
Overall length
BL1815N, BL1820, BL1820B
348mm
BL1830B, BL1840, BL1840B,
BL1850, BL1850B, BL1860B
362mm
Net weight
BL1815N, BL1820, BL1820B
2.2kg 2.4kg
BL1830B, BL1840, BL1840B,
BL1850, BL1850B, BL1860B
2.5kg 2.6kg
Rated voltage D.C.18 V
without notice.
Symbols
-
use.
Read instruction manual.
Cd
Ni-MH
Li-ion
pack together with household waste material!
and their implementation in accordance
reached the end of their life must be col-
-
Intended use
metal and stone materials without the use of water.
Noise
-
Model DGA458
Sound pressure level (L
Model DGA508
Sound pressure level (L
WARNING: Wear ear protection.
Vibration
-
Model DGA458
Vibration emission (a2
2
Vibration emission (a2
2
Vibration emission (ah, DS2or less
2
Vibration emission (ah, DS2or less
2
Model DGA508
Vibration emission (a2
2
Vibration emission (a2
2
Vibration emission (ah, DS2or less
2
Vibration emission (ah, DS2or less
2

3ENGLISH
NOTE:
been measured in accordance with the standard test
another.
NOTE:
WARNING:
use of the power tool can differ from the declared
tool is used.
WARNING:
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (taking
the times when the tool is switched off and when it is
WARNING:
value is used for main applications of the power tool.
However if the power tool is used for other applica-
EC Declaration of Conformity
For European countries only
11.8.2015
Director
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. Failure to follow the warnings and
Save all warnings and instruc-
tions for future reference.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
liquids, gases or dust.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.-
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
-
ication.
2. Use personal protective equipment. Always
wear eye protection.
hearing protection used for appropriate conditions
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on.
5. Do not overreach. Keep proper footing and
balance at all times.
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts.-
If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
dust collection can reduce dust-related hazards.

4ENGLISH
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application.
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off.
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool.
hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use.
6. Keep cutting tools sharp and clean.
maintained cutting tools with sharp cutting edges
Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed.
for operations different from those intended could
result in a hazardous situation.
Battery tool use and care
1.
the manufacturer.
2. -
nated battery packs.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another.-
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
liquid contacts eyes, additionally seek medical
help.
irritation or burns.
Service
1.
repair person using only identical replacement
parts.
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and
grease.
Cordless grinder safety warnings
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-Off Operations:
1. This power tool is intended to function as a
grinder, sander, wire brush or cut-off tool.
Read all safety warnings, instructions, illus-
power tool. Failure to follow all instructions listed
2. Operations such as polishing are not rec-
ommended to be performed with this power
tool. Operations for which the power tool was not
-
3. -
cally designed and recommended by the tool
manufacturer.
safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool.
6. Threaded mounting of accessories must
match the grinder spindle thread. For acces-
mounting hardware of the power tool will run out of
of control.
Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or acces-
sory is dropped, inspect for damage or install
an undamaged accessory. After inspecting and
installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged acces-
time.
8. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appro-
priate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stop-
ping small abrasive or workpiece fragments.
cause hearing loss.
Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.

5ENGLISH
area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting tool may contact hidden
wiring.
could give the operator an electric shock.
11. Never lay the power tool down until the acces-
sory has come to a complete stop.
12. Do not run the power tool while carrying it at
your side.
13. Regularly clean the power tool’s air vents.
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
14.
materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants.
Kickback and Related Warnings
-
-
trolled power tool to be forced in the direction opposite
For example, if an abrasive wheel is snagged or
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
operator, depending on direction of the wheel’s move-
break under these conditions.
incorrect operating procedures or conditions and can be
1.
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
-
back forces, if proper precautions are taken.
2. Never place your hand near the rotating acces-
sory.
3. Do not position your body in the area where
power tool will move if kickback occurs.
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade
or toothed saw blade. Such blades create fre-
Cutting-Off Operations:
1. Use only wheel types that are recommended
designed for the selected wheel. Wheels for
which the power tool was not designed cannot be
2. The grinding surface of centre depressed
wheels must be mounted below the plane of
the guard lip.
3. The guard must be securely attached to the
power tool and positioned for maximum safety,
so the least amount of wheel is exposed
towards the operator.
the operator from broken wheel fragments, acci-
dental contact with wheel and sparks that could
ignite clothing.
4.
Wheels must be used only for recommended
applications. For example: do not grind with the
side of cut-off wheel.
intended for peripheral grinding, side forces applied
5.
of correct size and shape for your selected
wheel.
6. Do not use worn down wheels from larger
power tools. Wheel intended for larger power tool
is not suitable for the higher speed of a smaller
Cutting-Off Operations:
1. Do not “jam“ the cut-off wheel or apply exces-
sive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
or binding of the wheel in the cut and the possibil-
2. Do not position your body in line with and
behind the rotating wheel. When the wheel, at
-
3. When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless until
the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from the
cut while the wheel is in motion otherwise
kickback may occur. Investigate and take correc-
tive action to eliminate the cause of wheel binding.
4.
Do not restart the cutting operation in the work-
piece. Let the wheel reach full speed and carefully
re-enter the cut.
kickback if the power tool is restarted in the workpiece.
5. Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kick-
back. Large workpieces tend to sag under their
own weight. Supports must be placed under the
workpiece near the line of cut and near the edge
of the workpiece on both sides of the wheel.

6ENGLISH
6. Use extra caution when making a “pocket cut”
into existing walls or other blind areas.
-
1. Do not use excessively oversized sanding
disc paper. Follow manufacturers recommen-
dations, when selecting sanding paper. Larger
snagging, tearing of the disc or kickback.
Operations:
1. Be aware that wire bristles are thrown by the
brush even during ordinary operation. Do not
overstress the wires by applying excessive
load to the brush.
penetrate light clothing and/or skin.
2. If the use of a guard is recommended for wire
brushing, do not allow any interference of the
wire wheel or brush with the guard. Wire wheel
and centrifugal forces.
Additional Safety Warnings:
1. When using depressed centre grinding wheels,
wheels.
2. NEVER USE Stone Cup type wheels with this
grinder.
3. Be careful not to damage the spindle, the
lock nut. Damage to these parts could result in
wheel breakage.
4. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
5. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
6. -
form the grinding.
Do not leave the tool running. Operate the tool
only when hand-held.
8. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
10. Do not use separate reducing bushings or
adaptors to adapt large hole abrasive wheels.
11.
12.
hole wheel, ensure that the thread in the wheel
is long enough to accept the spindle length.
13. Check that the workpiece is properly
supported.
14. Pay attention that the wheel continues to
rotate after the tool is switched off.
15. If working place is extremely hot and humid,
or badly polluted by conductive dust, use a
short-circuit breaker (30 mA) to assure opera-
tor safety.
16. Do not use the tool on any materials contain-
ing asbestos.
When use cut-off wheel, always work with
the dust collecting wheel guard required by
domestic regulation.
18. Cutting discs must not be subjected to any
lateral pressure.
Do not use cloth work gloves during operation.
causes tool breakage.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
Do not touch the terminals with any con-
ductive material.
Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
8. Be careful not to drop or strike battery.
Do not use a damaged battery.
10.
The contained lithium-ion batteries are subject to
the Dangerous Goods Legislation requirements.
-
aging and labeling must be observed.

7ENGLISH
For preparation of the item being shipped, consult-
national regulations.
around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
cartridge.
1
2
3
1. Red indicator 2. Button 3.
while sliding the button on the front of the cartridge.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
CAUTION: Do not install the battery cartridge
forcibly.
Indicating the remaining battery
capacity
Only for battery cartridges with "B" at the end of the
model number
1
2
1. Indicator lamps 2. Check button
-
light up for few seconds.

8ENGLISH
Indicator lamps Remaining
capacity
Lighted Off Blinking
Charge the
malfunctioned.
NOTE: Depending on the conditions of use and the
Indicating the remaining battery
capacity
1
1.
-
ing table.
Battery indicator status Remaining
battery
capacity
On Off Blinking
Battery indicator status Remaining
battery
capacity
On Off Blinking
Charge the
Tool / battery protection system
is placed under one of the following conditions. In some
conditions, the indicators light up.
Overload protection
When the tool is operated in a manner that causes it to
tool off and stop the application that caused the tool to
Overheat protection
When the tool is overheated, the tool stops automati-
this situation, let the tool cool before turning the tool on
again.
On Blinking
tool again.
Overdischarge protection
Releasing protection lock
state.
In this situation, the tool does not start even if turning
On Off Blinking

9ENGLISH
Shaft lock
installing or removing accessories.
1
1. Shaft lock
NOTICE: Never actuate the shaft lock when the
spindle is moving.
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch lever actuates properly and returns to the
"OFF" position when released.
CAUTION: Do not pull the switch lever hard
without pulling the lock-off lever.
switch breakage.
pulled, a lock-off lever is provided.
-
tor and then pull the switch lever.
2
1
1. Lock-off lever 2. Switch lever
Automatic speed change function
1
1. Mode indicator
Mode indicator status Operation mode
High speed mode
depending on the work load. When mode indicator
mode.
Accidental re-start preventive
function
switch lever, the tool does not start.
the lock-off lever, and pull the switch lever.
Electronic torque control function
further rotation of the spindle (it does not prevent
cause of sudden drop in the rotation speed, and then
turn the tool on.
Soft start feature
Soft start feature reduces starting reaction.
Electric brake
the switch still on.

10 ENGLISH
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing side grip (handle)
CAUTION: Always be sure that the side grip is
installed securely before operation.
Installing or removing wheel guard
/ abrasive cut-off wheel, diamond
wheel)
WARNING: When using a depressed center
the closed side of the guard always points toward
the operator.
WARNING: When using an abrasive cut-off
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.
For tool with locking screw type
wheel guard
Mount the wheel guard with the protrusions on the
wheel guard band aligned with the notches on the bear-
that it can protect the operator according to work. Be
-
dure in reverse.
1
2
3
1. Wheel guard 2. Bearing box 3. Screw
For tool with clamp lever type wheel
guard
Loosen the screw, and then pull the lever in the direc-
tion of the arrow. Mount the wheel guard with the protru-
sions on the wheel guard band aligned with the notches
an angle that it can protect the operator according to
work.
1
2
3
4
1. Wheel guard 2. Bearing box 3. Screw 4. Lever
wheel guard with fastening the screw. Be sure to tighten
1
2
1. Screw 2. Lever
-
dure in reverse.

11 ENGLISH
Installing or removing depressed
Optional accessory
WARNING: When using a depressed center
on the tool so that the closed side of the guard
always points toward the operator.
CAUTION: Make sure that the mounting part
result in the dangerous vibration.
the straight part at the bottom of the spindle.
1
2
4
3
1. Lock nut 2. Depressed center wheel 3. Inner
4. Mounting part
that the spindle cannot revolve, then use the lock nut
1
2
1. Lock nut wrench 2. Shaft lock
in reverse.
Optional accessory
WARNING: Always use supplied guard when
Wheel can shatter during use
1
2
3
4
1. Lock nut 2. Flex wheel 3. Back up pad 4. Inner
Follow instructions for depressed center wheel but also
accessories page in this manual.
Installing or removing abrasive disc
Optional accessory
NOTE:-
1
2
3
4
1. Sanding lock nut 2.3. Rubber pad
4.
1.
2. Mount the rubber pad onto the spindle.
3. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
4.
tighten the sanding lock nut clockwise with the lock nut
wrench.
reverse.

12 ENGLISH
model
1
2
3
1. Sanding lock nut 2.3. Rubber pad
1. Mount the rubber pad onto the spindle.
2. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
3.
tighten the sanding lock nut clockwise with the lock nut
wrench.
reverse.
OPERATION
WARNING: It should never be necessary to
force the tool.-
could cause dangerous wheel breakage.
WARNING: ALWAYS replace wheel if tool is
dropped while grinding.
WARNING: NEVER bang or hit grinding disc
or wheel onto work.
WARNING: Avoid bouncing and snagging
the wheel, especially when working corners,
sharp edges etc.
kickback.
WARNING: NEVER use tool with wood cutting
blades and other saw blades. Such blades when
CAUTION: Never switch on the tool when it
is in contact with the workpiece, it may cause an
injury to operator.
CAUTION: Always wear safety goggles or a
face shield during operation.
CAUTION: After operation, always switch off
the tool and wait until the wheel has come to a
complete stop before putting the tool down.
CAUTION:
one hand on housing and the other on the side
handle.
Grinding and sanding operation
workpiece.
In general, keep the edge of the wheel or disc at an
angle of about 15° to the workpiece surface.
During the break-in period with a new wheel, do not
the workpiece. Once the edge of the wheel has been
forward and backward direction.
Operation with abrasive cut-off /
diamond wheel
Optional accessory
WARNING: When using an abrasive cut-off
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.
WARNING: NEVER use cut-off wheel for side
grinding.
WARNING: Do not "jam" the wheel or apply
excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
of kickback, wheel breakage and overheating of the
WARNING: Do not start the cutting operation
in the workpiece. Let the wheel reach full speed
and carefully enter into the cut moving the tool
forward over the workpiece surface.
started in the workpiece.
WARNING: During cutting operations, never
change the angle of the wheel.-
the wheel to crack and break, causing serious per-
WARNING: A diamond wheel shall be oper-
ated perpendicular to the material being cut.

13 ENGLISH
1
2
3
4
1. Lock nut 2.
wheel 3.4. Wheel guard for abrasive
cut-off wheel / diamond wheel
depressed center wheel.
The direction for mounting the lock nut and the
When installing the abrasive cut-off wheel:
16 mm (5/8″) 16 mm (5/8″)
11
44
23
1. Lock nut 2.
3.
4.
When installing the diamond wheel:
11
44
23
1. Lock nut 2.
3.
4.
model
When installing the abrasive cut-off wheel:
11
44
23
1. Lock nut 2.
3.
4.
When installing the diamond wheel:
11
44
23
1. Lock nut 2.
3.
4.
Operation with wire cup brush
Optional accessory
CAUTION: Check operation of brush by run-
ning tool with no load, insuring that no one is in
front of or in line with brush.
CAUTION: Do not use brush that is damaged,
or which is out of balance.
broken brush wires.

14 ENGLISH
1
1. Wire cup brush
brush onto spindle and tighten with supplied wrench.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when using
brush.
Operation with wire wheel brush
Optional accessory
CAUTION: Check operation of wire wheel
brush by running tool with no load, insuring that
no one is in front of or in line with the wire wheel
brush.
CAUTION: Do not use wire wheel brush that
is damaged, or which is out of balance.
damaged wire wheel brush could increase potential
CAUTION: ALWAYS use guard with wire
inside guard. Wheel can shatter during use and
1
1. Wire wheel brush
brush onto spindle and tighten with the wrenches.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when
using wire wheel brush.
breakage.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
Air vent cleaning
vents start to become obstructed.
1
2
1.2. Inhalation vent
Remove the dust cover from inhalation vent and clean it
for smooth air circulation.
1
1. Dust cover
NOTE: Clean out the dust cover when it is clogged
with dust or foreign matters. Continuing operation

15 ENGLISH
OPTIONAL ACCESSORIES
CAUTION: These accessories or attachments are recommended for use with your Makita tool spec-
1
2
5
22
11
12
4
3
5
6
7
8
9
10
13
3
14
5
3
-
1
2
3
4Depressed center wheel / Flap disc
5Lock nut
6Back up pad
Flex wheel
8 Rubber pad 100 Rubber pad 115
10 Sanding lock nut
11 Wire wheel brush
12 Wire cup brush
13
14
-Lock nut wrench
NOTE:
NOTE:

20151001
w w w . m a k i t a . c o m
M a k i t a E u r o p e N . V .
M a k i t a C o r p o r a t i o n
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japa
n
Jan-Baptist Vinkstraat 2,
3070 Kortenberg, Belgium
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