Mar Cor Purification MILLENIUM HX User manual

3030226 Rev. D ?
Mar Cor Purification
MILLENIUM HX®REVERSE OSMOSIS UNIT
Operation and Maintenance Manual

Trademarks
MILLENIUM HX®is a registered trademark of Mar Cor Purification
MINNCARE®HD is a registered trademark of Medivators Inc.
Viton®is a registered trademark of E.I. Du Pont De Nemours And Company
Liqui-Clean™and Biosan™ are registered trademarks of GE Osmonics, Inc.
Memstor™is a trademark of King Lee Technologies

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3030226 Rev. D A ?
TABLE OF CONTENTS
CHAPTER 1: GENERAL INFORMATION....................................................................1-1
1.1 The Manual ................................................................................................1-3
1.2 General Notes, Cautions and Warnings ........................................................1-3
1.3 Applications ...............................................................................................1-7
1.4 Intended Use..............................................................................................1-7
1.5 Contraindications .......................................................................................1-7
1.6 Environmental Considerations.....................................................................1-8
1.6.1 Power............................................................................................................1-8
1.6.2 Water ............................................................................................................1-8
1.6.3 Drain .............................................................................................................1-8
1.6.4 Water Purity...................................................................................................1-9
1.6.5 Temperature ..................................................................................................1-9
CHAPTER 2: INSTALLATION AND INITIAL SYSTEM START-UP ...................................2-1
2.1 Installation Considerations..........................................................................2-3
2.2 Installation Procedures ...............................................................................2-3
2.3 Product Water AAMI Analysis Procedure ...................................................2-13
CHAPTER 3: SYSTEM OPERATION ..........................................................................3-1
3.1 Daily Start-Up.............................................................................................3-3
3.2 Shut-Down Procedure.................................................................................3-6
3.3 Disinfection Indications...............................................................................3-7
3.3.1 Heat Disinfection Procedure (Single Heat) .........................................................3-8
3.4 System Storage.........................................................................................3-11
3.4.1 Storage Heat Procedure.................................................................................3-12
CHAPTER 4: SCREEN OPERATION AND SPECIFICATIONS ..........................................4-1
4.1 Theory of Operation ...................................................................................4-3

3030226 Rev. D B ?
4.2 Fluid Components.......................................................................................4-3
4.2.1 Solenoid Valves...............................................................................................4-4
4.2.2 Check Valves ..................................................................................................4-4
4.2.3 High-Pressure Pump (HPP) ...............................................................................4-5
4.2.4 Level Switches (L1, L2 and L3)...........................................................................4-5
4.2.5 RO Membrane Assembly (ROMA) .....................................................................4-5
4.2.6 Feed Port .......................................................................................................4-5
4.2.7 Product Port...................................................................................................4-5
4.2.8 Waste Port .....................................................................................................4-5
4.2.9 Product Return Port ........................................................................................4-5
4.2.10 RO Feed Water Conductivity Sensor (WP1) ......................................................4-6
4.2.11 Product Water Conductivity Sensor (WP2).......................................................4-6
4.2.12 RO Feed Water Pressure Sensor (PT1) .............................................................4-6
4.2.13 Pump Outlet Pressure Sensor (PT2).................................................................4-6
4.2.14 Product Water Pressure Sensor (PT3) ..............................................................4-6
4.2.15 Pressure Regulator (PR) .................................................................................4-6
4.3 System Operation Controls..........................................................................4-7
4.4 Alarm Screens ..........................................................................................4-20
4.5 Optional Equipment..................................................................................4-22
4.5.1 Pretreatment Cart.........................................................................................4-22
4.5.2 Carbon Filter Tanks .......................................................................................4-22
4.5.3 Carbon Block ................................................................................................4-22
4.5.4 Softeners .....................................................................................................4-23
4.5.5 Dealkalizers..................................................................................................4-23
4.6 Specifications ...........................................................................................4-24
4.6.1 RO Feed Water Requirements ........................................................................4-24
4.6.2 Flow Rates ...................................................................................................4-25
4.6.3 Electrical Requirements .................................................................................4-25
4.6.4 Dimensions ..................................................................................................4-25
4.6.5 Membrane Performance Characteristics..........................................................4-25
4.6.6 Environmental Requirement ..........................................................................4-26
4.6.7 Approvals.....................................................................................................4-26
4.7 Disposal ...................................................................................................4-26
4.8 Electromagnetic Interference ....................................................................4-27
4.9 Service Assistance.....................................................................................4-31
4.10 Return Materials Authorization (RMA) Procedure.....................................4-31
4.11 Symbols and Abbreviations .....................................................................4-32

3030226 Rev. D C ?
CHAPTER 5: ROUTINE MAINTENANCE ...................................................................5-1
5.1 Routine Maintenance..................................................................................5-3
5.1.1 Per Treatment Day Maintenance ......................................................................5-4
5.1.2 Weekly Maintenance.......................................................................................5-4
5.1.3 Monthly Maintenance .....................................................................................5-5
5.1.4 Quarterly Maintenance ...................................................................................5-5
5.1.5 Annual Maintenance .......................................................................................5-6
5.1.6 As Required....................................................................................................5-6
5.2 Specific Maintenance Procedures and Instructions .......................................5-7
5.2.1 Leak Repair ....................................................................................................5-7
5.2.2 Conductivity/Temperature Sensor Verification...................................................5-9
5.2.3 Membrane Replacement ...............................................................................5-10
5.3 Cleaning Indications..................................................................................5-12
5.3.1 Cleaning Procedure .......................................................................................5-13
5.4 Chemical Sanitization Procedure................................................................5-19
5.5 Product Water Microbiological Testing ......................................................5-25
5.5.1 Product Water Culture Procedure...................................................................5-25
5.5.2 Endotoxin Testing Procedure..........................................................................5-27
5.6 Chemical Storage Procedure......................................................................5-28
5.7 Auto Run..................................................................................................5-30
CHAPTER 6: TROUBLESHOOTING...........................................................................6-1
6.1 RO Fails to Run ...........................................................................................6-3
6.2 RO Feed Pressure Alarm..............................................................................6-3
6.3 Product Water Quality Alarm ......................................................................6-4
6.4 This Unit Must Stand Upright Alarm.............................................................6-4
6.5 Product Water High Temperature ................................................................6-5
6.6 RO Feed Water Quality Alarm......................................................................6-5
6.7 Pump Pressure Alarm..................................................................................6-6
6.8 Product Pressure High Alarm .......................................................................6-6
6.9 Service Required Component Failure Detected .............................................6-7
6.10 Product Flow Too Low...............................................................................6-8
6.11 Product Flow Too High ..............................................................................6-9
6.12 Leaks........................................................................................................6-9

3030226 Rev. D D ?
6.13 Low Percent Rejection.............................................................................6-10
6.14 TDS/µS Value High ..................................................................................6-11
CHAPTER 7: DRAWINGS........................................................................................7-1
7.1 Component Identification ...........................................................................7-3
7.1.1 Front View .....................................................................................................7-3
7.1.2 Rear View.......................................................................................................7-4
7.1.3 Electrical Right Side View .................................................................................7-5
7.1.4 Electrical Left Side View...................................................................................7-6
7.1.5 Membrane Assembly.......................................................................................7-7
7.1.6 Top Hydraulic View .........................................................................................7-8
7.1.7 Center Hydraulic View .....................................................................................7-9
7.1.8 Main Manifold..............................................................................................7-10
7.1.9 Lower Hydraulic View....................................................................................7-11
7.1.10 Tank View ..................................................................................................7-12
7.2 Flow Schematics .......................................................................................7-13
7.2.1 Run Mode ....................................................................................................7-13
7.2.2 Divert to Drain..............................................................................................7-14
7.2.3 Heat/Chemical Purge.....................................................................................7-15
7.2.4 Heat/Chemical Recirculation ..........................................................................7-16
7.3 Electrical Diagram.....................................................................................7-17
7.4 Maintenance Schedule..............................................................................7-18
CHAPTER 8: SPARE PARTS.....................................................................................8-1
8.1 Spare Parts List...........................................................................................8-3

Millenium HX RO System
3030226 Rev. D 1-1 General Information
Millenium HX RO System
CHAPTER 1:
GENERAL INFORMATION

Millenium HX RO System
3030226 Rev. D 1-2 General Information
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