Marathon Power vault series User manual

Vault Series
Ruggedized, True On Line,
Double Conversion
Uninterruptible Power Supply
USER MANUAL FOR MODELS:
700VA - 1500VA

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Saftey Instructions......................................................................................................................2
1.Introduction..............................................................................................................................4
2. System Description.................................................................................................................4
2.1 General Description.....................................................................................................4
2.2 System Configuration and Sizing.................................................................................5
3.Safety Information..................................................................................................................6
4. Storage.....................................................................................................................................6
5. Installation...............................................................................................................................7
5.1 Environment................................................................................................................7
5.2 AC Power and Load Connections................................................................................7
System Wiring Diagram.....................................................................................................8
120V Front View and Connections....................................................................................9
120V Nema Rear View and Connections........................................................................10
220V IEC Rear View and Connections............................................................................10
Dimensions: 700TR / 1000TR / 1500TR..........................................................................11
Dimensions: 700RTR / 1000RTR / 1500RTR..................................................................11
6. Operational Instructions........................................................................................................13
6.1 Starting Up and Shutting Down the UPS....................................................................13
6.2 Push Button Operation...............................................................................................13
6.3 Control Panel Indicators.............................................................................................14
6.4 LCD Panel Display Modes..........................................................................................15
6.5 Manual UPS or Battery Test.......................................................................................16
6.6 Audible Alarms...........................................................................................................17
6.7 Time Delay Relay Controller.......................................................................................17
7. Batteries and Maintenance....................................................................................................18
7.1 Protective Equipment.................................................................................................18
7.2 Receiving and Storage...............................................................................................19
7.3 Installation..................................................................................................................20
7.4 Battery Assembly........................................................................................................20
7.5 Record Keeping..........................................................................................................21
7.6 Maintenance...............................................................................................................21
7.7 Troubleshooting..........................................................................................................24
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8. Maintenance...........................................................................................................................25
8.1 Battery Replacement.................................................................................................25
8.2 Storage Requirements...............................................................................................25
9. Specifications........................................................................................................................26
Rack Mount Model Specifications....................................................................................26
Tower Model Specifications.............................................................................................27
Warranty.....................................................................................................................................28

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The unit contains dangerous voltage levels. If the UPS is on, but not connected to an
AC power supply, the unit’s outlets may still be energized with voltage due to the
presence of an additional power source, ie. the battery.
The unit should be installed ina temperature and humidity controlled environment
in order to reduce the risk of electric shock and failure.

4
1. Introduction
The information provided in this manual refers to our ruggedized single phase, 700VA through
1500VA, true on-line uninterruptible power supplies. It covers basic functions, operating and
installation instructions, cautionary notes and detail on how to ship, store and handle them.
Installation must be carried out in accordance with this manual as well as local electrical
regulations and should only be performed by qualified personnel to avoid the risk of electric
shock or damage to the unit. Any warranties covering these units will become void if the unit is
found to have been incorrectly connected or tampered with.
2. System Description
2.1 General description
Configured as a true, on-line double conversion unit, this UPS is able to supply seamless,
pure single-phase AC power to critical loads while keeping the batteries charged
continuously. In the event that a power interruption lasts longer than the UPS's backup time
capability, it will shut down to avoid complete battery discharge. As soon as AC power is
restored, the UPS will automatically restart and begin recharging the batteries.
A block diagram of the UPS infrastructure is shown in Fig. 1:
• An input filter reduces transients, noise and surges on the incoming AC supply
•AC power is rectified and regulated by the rectifier supplying power to the inverter and
battery converter. Battery voltage and charge is maintained at optimum levels.
•DC power is converted to AC power by the inverter which passes it on to the load.
•Power is supplied from the battery during a power failure or deep voltage sag.
•The converter increases voltage to an appropriate level for the inverter.
•An integral automatic bypass switch seamlessly circumvents the electronics in the event of a
component failure ensuring continuous power to the load.
Filter PFC &
Rectifier
Charger &
Battery
Switch
Battery
Inverter By-Pass
Switch
Control
&
Monitoring
Filter
Monitoring
Panel
RS232
or USB
Slot

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5
In addition, a basic battery discharge test is performed every 30 days in normal mode operation,
and any problems are displayed on the LCD.
The internal electronics of the UPS or batteries constitute the system. Please make sure that the
following factors have been taken into consideration:
a. Maintenance bypass switches
b. Communication and control options (e.g. relay card, SNMP / WEB card)
c. Mounting Brackets

6
3. Safety Information
PLEASE READ THIS SECTION TO AVOID RISK OF SHOCK OR
OTHER HAZARDOUS SITUATIONS.
1. Please handle the unit with extreme caution since the batteries contain large amounts of
energy. Always store the unit in the orientation marked on the packaging.
2. Take extra care to avoid dropping the unit.
3. If flammable substances are present or if any gases or fumes are being emitted or if there
is no ventilation in the place of storage or installation, a safety hazard exists and neither the
unit or the extended battery packs should be operated in these environments.
4. The instructions in this manual detail how to install the UPS safely and correctly. Please read
it thoroughly and keep this manual for future reference.
User Allowable Operations
The only UPS-related operations that the user is allowed to perform are:
1. Turning the unit on and off.
2. Operating the user interface (function push-buttons and LCD panel).
3. Connecting data interface cables
4. Changing the batteries
All such operations are to be performed exactly as instructed in this manual. Any deviation from
these instructions may prove hazardous and even fatal or may cause damage to the unit.
4. Storage
Please adhere to the following storage instructions if the UPS is not to be installed shortly after
delivery:
1. Store the unit as is in its original packing and shipping container.
2. The optimum storage temperature range is: 0°C to 40°C).
3. Ensure that the equipment is fully protected from wet areas and from moisture.
4. Ensure that the batteries are recharged every 6 months for at least 8 hours in order to
maintain battery energy and maximize useable life.
WARNING! It is strongly advised that the UPS NOT be opened by
anyone other than suitably qualified personnel. Dangerously high
voltages are present within, regardless of whether the UPS is
connected or not. In addition, the unit's output receptacles may
contain live AC voltage even when not connected to the AC power
supply since it contains an alternate energy source, (i.e. batteries).

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6. Operational Instructions
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Power - This push-button turns the unit on and off. To initiate a start-up or shut-
down, press and hold this push-button for 3 seconds.
Enter - This push-button is used to check current UPS and load settings, information
and power measurements. To activate, press it for at least 2 seconds. There are 15
different readings that can be checked in this mode and pressing this push-button
once each time scrolls through each reading. If the push-button is not pressed within
5 seconds, the display reverts to its original mode.
Function/Scroll - This push-button selects or enables various user-selectable
parameters. There are 14 different parameters which can be scrolled through.
To activate, press it for at least 2 seconds. After locating a setting or particular
parameter, press the Enter push-button to select that parameter and view its current
setting. Press the Function push-button once again to scroll through the setting
options. Once the desired setting is located, press the Enter push-button to enable
the new setting and once again to save it (you will be prompted to do so). If no
action is taken within 10 seconds, the display reverts to its previous mode.
6.2 Push-button Operations
There are three operational push-buttons on the front panel:
6.1 Starting Up and Shutting Down the UPS

6.3 Control Panel Indicators
14

15
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17
6.6Audible Alarms
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6.7 Time Delay Relay Controller

The Time Delay Relay Controller provides a dry contact, control signal that delays the opening or
closing of the normally open or normally closed timer relay terminals when the UPS is in back-up
mode.
The first step in setting the time delay relay is to insure that the mode is set to the “A” position. Then
use the table below to set the desired maximum time duration needed.
Important Note: When the red light is flashing the timer is counting down.
DIP Switch Settings
Contact Rating:
Maximum Rating 250V 5A

DANGER
!
SHIELD EYES
EXPLOSIVE GASES
CAN CAUSE BLINDNESS
OR INJURY.
NO.
• SPARKS
• FLAMES
• SMOKING
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS.
FLUSH EYES
IMMEDIATELY
WITH WATER.
GET
MEDICAL
HELP
FAST.
HIGH
VOLTAGE...
RISK OF SHOCK.
DO NOT TOUCH
UNINSULATED
TERMINALS OR
CONNECTORS.
DO NOT REMOVE VENT VALVE.
WARRANTY VOID IF VENT VALVE IS REMOVED.
VENTILATE WELL WHEN IN AN ENCLOSED
SPACE AND WHEN CHARGING.
REPAIR SHOULD BE PERFORMED ONLY
.BY A QUALIFIED SERVICE TECHNICIAN.
SEE INSTALLATION, MAINTENANCE AND OPERATION
INSTRUCTIONS FOR IMPORTANT SAFETY PRECAUTIONS.
SAFETY PRECAUTIONS
Although all valve-regulated batteries have the elec-trolyte immobilized within the cell, the
electrical hazard associated with batteries still exists. Work performed on these batteries
should be done with the tools and the protective equipment listed below. Valve-regulated
battery installations should be supervised by personnel familiar with batteries and battery
safety precautions.
WARNING: Risk of fire, explosion, or burns. Do not disassemble, heat above 40°C, or
incinerate.
7.1 Protective Equipment
Valve regulated batteries can vent or leak small amounts of electrolyte, electrical safety is the
principle but not the only concern for safe handling. Per IEEE 1188 recom-mendations, the
following minimum set of equipment for safe handling of the battery and protection of
personnel shall be available:
•Safety glasses with side shields, or goggles, or face shields as appropriate. (Consult
application specific requirements)
•Electrically insulated gloves, appropriate for the installation.
•Protective aprons and safety shoes.
•Portable or stationary water facilities in the battery vicinity for rinsing eyes and skin in case of
contact with acid electrolyte.
•Class C fire extinguisher.
•Acid neutralizing agent.
•Adequately insulated tools.
•Lifting devices of adequate capacity, when required.
Batteries, battery posts, terminals and related accessories contain
lead and lead compounds, and other chemicals known to the state
of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
California
Proposition 65
Warning
7. Batteries & Maintenance
8
18