Travis Industries 864 TRV User manual

864TRV Fireplace
• Installation
• Operation
• Maintenance
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028- -59-5
ANSI Z21.88b-2003
WARNING: If the information in these instructions is not follo ed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical s itch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follo the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance ith the manufacturer’s instructions and the manufactured home construction
and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use ith the type(s) of gas indicated on the rating plate. A conversion kit is
supplied ith the appliance.
O ner's Manual
Installer: After installation give this manual to the home-owner and
explain operation of this heater.
 Copyright 2005, T.I. $10.00 100-01168 4050207 4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

2 Introduction
© Travis Industries 4050207 100-01168
Introduction
We welcome you as a new owner of a 864 TRV gas fireplace. In purchasing this fireplace you
have joined the growing ranks of concerned individuals whose selection of an energy system
reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the
world over. This manual will explain the installation, operation, and maintenance of this fireplace.
Please familiarize yourself with the Owner's Manual before operating your heater and save the
manual for future reference. Included are helpful hints and suggestions that will make the
operation and maintenance of your new fireplace an easier and more enjoyable experience. We
offer our continual support and guidance to help you achieve the maximum benefit and enjoyment
from your heater.
Important Information
No other 864 TRV gas fireplace has the same serial
number as yours. The serial number is below and to
the left of the gas control valve.
This serial number will be needed in case you
require service of any type.
Model: 864TRV ireplace
Serial Number:
Purchase Date:
Purchased rom:
Mail your Warranty Card Today, and
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your
Bill of Sale to us.
We suggest that you attach your Bill of
Sale to this page so that you will have all
the information you need in one place
should the need for service or information
occur.

Table of Contents 3
© Travis Industries 4050207 100-01168
Introduction and Important Information
Introduction and Important Information........................2
Safety Precautions
Safety Precautions...................................................4
Features and Specifications
eatures.................................................................6
Installation Options...................................................6
Heating Specifications ..............................................6
Dimensions.............................................................6
Installation
Installation Overview................................................. 8
Recommended Installation Procedure .........................8
Top Vent or Rear Vent Configuration...........................9
Converting the ireplace to Top Vent Configuration....9
ireplace Placement Requirements............................. 11
Clearances...........................................................11
Minimum raming Dims - Rear Vent Configuration .....12
Minimum raming Dims - Top Vent Configuration.......13
Nailing Brackets....................................................14
Corner Installations - Rear Vent Configuration ...........15
Corner Installations - Top Vent Configuration.............16
Raised ireplaces .................................................17
Gas Line Requirements.............................................18
Gas Line Location .................................................18
uel ....................................................................18
Gas Line Connection .............................................18
Gas Inlet Pressure ................................................18
Electrical Connection (required)..................................20
Electrical Line Location ..........................................20
Vent Requirements...................................................21
Vent Clearances ...................................................21
Altitude Considerations ..........................................21
Approved Vent......................................................22
Vent Installation....................................................22
Approved Vent Configurations ....................................23
Restrictor Position.................................................23
Exhaust Restrictor Adjustment................................23
Intake Restrictor Adjustment...................................24
Diffuser Adjustment...............................................25
Rear Vent Config w Hor Termination (no vertical rise) ....26
Rear Vent Config w Hor Termination (with vertical rise)... 27
Rear Vent Configuration with Vertical Termination..........28
Top Vent Configuration with Horizontal Termination........ 29
Top Vent Configuration with Vertical Termination ...........30
Termination Requirements.........................................31
Hearth Requirements................................................32
acing Requirements................................................33
Drywall Installation.................................................33
acing Overview....................................................34
Thin acing Installation (tile, marbke, etc.)................35
Thick acing Installation (stone, brick, etc.)...............37
Thick acing w ireplace Xtrordinair ace..................38
Mantel Requirements................................................40
Finalizing the Installation
Glass rame Removal and Installation........................ 41
Glass rame Removal and Installation (continued) ....... 42
Log Set Installation .................................................. 43
Rear Log Installation .............................................43
Left Log Installation...............................................44
Middle Log Installation ...........................................45
Right Log Installation.............................................46
Ember Installation................................................. 47
Steps for inalizing the Installation ............................. 48
Pilot lame Inspection...........................................48
Air Shutter Adjustment...........................................49
Operation
Before You Begin..................................................... 51
Location of Controls ................................................. 51
Starting The Pilot lame............................................ 52
Starting the ireplace for the irst Time ...................... 53
Turning the ireplace On and Off................................ 53
Adjusting the lame Height ....................................... 53
Adjusting the Optional Blower Speed ........................... 54
Normal Operating Sounds ......................................... 54
Normal Operating Odors ........................................... 54
Maintenance
Maintaining Your ireplace's Appearance..................... 55
Yearly Service Procedure.......................................... 55
Glass Cleaning........................................................ 56
Troubleshooting Table ............................................... 57
How this ireplace Works.......................................... 58
What Turns the Main Burners On and Off .................58
What Prevents Gas Buildup....................................58
Wiring Diagram........................................................ 59
Replacement Parts List ............................................ 59
Listing Label.........................................................60
Safety Label
Safety Label............................................................ 60
Warranty
Warranty ................................................................ 58
Optional Equipment
LP Conversion Instructions ....................................... 62
ireback Installation ................................................. 65
Wall Switch ............................................................. 66
Blower Installation .................................................... 67
Grill Installation........................................................ 69
Remote Control Receiver Installation.......................... 70
Index
Index...................................................................... 78

4 Safety Precautions
© Travis Industries 4050207 100-01168
IF YOU SMELL GAS:
D
o not light any appliance
E
xtinguish any open flame
D
o not touch any electrical s itch or plug or unplug anything
O
pen indo s and vacate building
C
all gas supplier from neighbor's house, if not reached, call fire department
This unit must be installed b
y
a qualified installer to prevent the possibilit
y
of an
explosion. Your dealer will know the requirements in your area and can inform you
of those people considered qualified. The room heater should be inspected and
cleaned before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding
material, etc.
The instructions in this manual must be strictl
y
adhered to. Do not use makeshift
methods or compromise in the installation. Improper installation will void the
warrant
y
and safet
y
listin
g
.
For LPG only | Pout 11” W.C.
Look for this label:
If the label is present, the
heater is equipped for LP
(propane). If the label is
absent, the heater is equipped
for NG (natural gas).
This heater is either approved for natural
gas (NG) or for propane (LP). Burning the
incorrect fuel will void the warranty and
safety listing and may cause an extreme
safety hazard. Direct questions about the
type of fuel used to your dealer. Check the
label and flame adjust knob on the gas
control valve.
Ok
Contact
y
our local buildin
g
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance
company of this heater as
well.
If the flame becomes soot
y
,
dark orange in color, or
extremely tall, do not operate
the heater. Call your dealer
and arrange for proper
servicing.
It is imperative that control
compartments, screens, or
circulating air passageways of
the heater be kept clean and
free of obstructions. These
areas provide the air necessary
for safe operation. ?Do not operate the heater if it is
not operating properly in any
fashion or if you are uncertain.
Call your dealer for a full
explanation of your heater and
what to expect.
Gas
Do not store or use
g
asoline or
other flammable liquids in the
vicinity of this heater.
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Do not operate if an
y
portion of
the heater was submerged in
water or if an
y
corrosion occurs.
Immediately call a qualified
service technician to inspect
the appliance and to replace
any part of the control system
and any gas control that has
been under water.

Safety Precautions 5
© Travis Industries 4050207 100-01168
Do not place clothin
g
or other
flammable items on or near
the heater. Because this
heater can be controlled by a
thermostat there is a possibility
of the heater turning on and
igniting any items placed on
or near it.
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Li
g
ht the heater usin
g
the built-
in piezo igniter. Do not use
matches or any other external
device to light your heater.
Allow the heater to cool before
carrying out any maintenance
or cleaning.
The viewin
g
g
lass should be
opened only for lighting the
pilot or conducting service. Do
not operate with cracked,
broken, or removed glass.
An
y
safet
y
screen or
g
uard
removed for servicing must be
replaced prior to operating the
heater.
Never remove, replace, modify
or substitute any part of the
heater unless instructions are
given in this manual. All other
work must be done by a trained
technician. Don't modify or
replace orifices.
Operate the heater accordin
g
to the instructions included in
this manual.
If the main burners do not start
correctly turn the gas off at the
gas control valve and call your
dealer for service.
The pilot flame must contact
the thermopile and
thermocouple (see the
illustration to the left). If it does
not, turn the gas control valve
to "O " and call your dealer.
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This unit is not for use with
solid fuel
Do not place an
y
thin
g
inside
the firebox (except the
included fiber logs).
If the fiber lo
g
s become
damaged, replace with Travis
Industries log set.
This
Manual
Do not throw this manual awa
y
.
This manual has important
operating and maintenance
instructions that you will need
at a later time. Always follow
the instructions in this manual.
Children and adults should be
alerted to the hazards of high
surface temperature and
should stay away to avoid
burns or clothing ignition.
Young children should be
supervised when they are in
the same room as the heater.
Travis Industries, Inc.
g
rants
no arranty, implied or stated,
for the installation or
maintenance of your heater,
and assumes no
responsibility of any
consequential damage(s).
Instruct ever
y
one in the house
how to shut gas off to the
appliance and at the gas main
shutoff valve. The gas main
shutoff valve is usually next to
the gas meter or propane tank
and requires a wrench to shut
off.

6 Features and Specifications
© Travis Industries 4050207 100-01168
Features
• Works During Power Outages (millivolt system)
• Optional Thermostat or Remote Control
• Realistic "Wood ire" Look
• Optional Blower for Effective Heat Distribution
• Convenient Operating Controls
• Variable-Rate Heat Output
• Low Maintenance
Installation Options
• Residential or Mobile Home
• Straight or Corner Placement
• lush or Recessed ace
• Raised or loor Placement
• Internal or External Chase
• Horizontal or Vertical Vent
• Bedroom Approved
Heating Specifications
Natural Gas Propane
Approximate Heating Capacity (in square feet)* 450 to 1,400 450 to 1,400
Maximum BTU Input Per Hour 31,000 31,000
Minimum BTU Output on Low 6,700 5,200
Steady State Efficiency** (with blowers on) 77.2 % 78.4 %
A UE (Annual uel Utilization Efficiency) 68.3 % 69.4 %
* Heating capacity will vary with floor plan, insulation, and outside temperature.
** Efficiency rating is a product thermal efficiency rating determined under continuous
operation independent of installed system.
Dimensions
* Includes the required 1/2" clearance.
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1/2" Clearance
Required on the
Side and Back
Rear Vent Configuration
8" Diameter Vent
30-3/4"
Back of Fireplace
38-1/4"
36-3/4"
41"
19-3/4"*
38-3/8"
29-1/4"*
Top Vent Configuration
8" Diameter Vent Weight: 205 Lbs.
37"
1"
35-1/4"
7-1/4"
Power Heat Duct
Connection

Installation (for qualified installers only) 7
© Travis Industries 4050207 100-01168
Installation Warnings
• Failure to follo all of the requirements may result in property damage, bodily
injury, or even death.
• This heater must be installed by a qualified installer ho has gone through a
training program for the installation of direct vent gas appliances.
• This appliance must be installed in accordance ith all local codes, if any; if not,
follo ANSI Z223.1 and NFPA 54(88).
• In Manufactured or Mobile Homes must conform ith Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, hen such a
standard is not applicable, the Standard for Manufactured Home Installations,
ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured Housing
only after the home is site located.
• The fireplace is designed to operate on natural gas, or propane (LP).
• All exhaust gases must be vented outside the structure of the living-area.
Combustion air is dra n from outside the living-area structure.
• Notify your insurance company before hooking up this fireplace.
• The requirements listed belo are divided into sections. All requirements must
be met simultaneously. The order of installation is not rigid – the qualified
installer should follo the procedure best suited for the installation.
Packing List
• Propane Conversion Kit
• Log Set
• Glass Latch Key (to un-latch glass frame)
• Wall Switch with Wire (see page 66 for details)
• irestop
Additional Items Required
• Direct Vent
• Gas Line Equipment (shutoff valve, pipe, etc.)
• Electrical Equipment (min. 14 gauge, grounded line)

8 Installation (for qualified installers only)
© Travis Industries 4050207 100-01168
Installation Overvie
• All requirements below must be met.
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See the section
"Approved Vent
Configurations"
See the section
"Electrical Connection"
See the section
"Mantel Requirements"
Insulation must not fill
the 1/2" clearance
around the back and
sides of the fireplace.
See the section
"Vent Requirements"
See the section "Minimum
Framing Dimensions"
Drywall
T
op Vent
C
onfiguration Rear Vent
Configuration
See the section
"Gas Line Installation"
1" Min.
Side
Wall
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See "Optional Non-
Combustible Facing"
Drywall
See "Optional Non-
Combustible Hearth"
Nailing Brackets
Recommended Installation Procedure
• rame the opening for the fireplace. Make sure to allow for vent installation.
• This fireplace is designed to accommodate 1/2" or 5/8" drywall (see "Nailing Brackets" on
page 14 for details). Secure the fireplace to the framing.
• Complete the gas line installation.
• Complete the electrical hook-up.
• Complete the vent installation.
• Install the hearth (if applicable).
• Install the facing (if applicable).
• Install the mantel (if applicable).

Installation (for qualified installers only) 9
© Travis Industries 4050207 100-01168
Top Vent or Rear Vent Configuration
This appliance is shipped in the rear vent configuration. To change to the top vent configuration,
follow the directions below.
NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise,
maximum vent run). When reviewing the installation requirements make sure to pay attention to the
type of configuration being used.
Converting the
Fireplace to Top Vent
Configuration
Remove and discard the
insulation found near the
flue assembly.
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Remove the 4 screws
securing the intake cover
plate. Remove it and place it
aside.
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Remove the 4 screws
securing the cover plate.
Remove it and place it
aside.
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Remove the 4 screws
securing the cover plate (with
hole).
This part may be discarded.
Top of Fireplace
Back of Fireplace

10 Installation (for qualified installers only)
© Travis Industries 4050207 100-01168
Converting the
Fireplace to Top Vent
(continued)
Remove the 12 screws
securing the flue assembly.
Attach the intake cover
plate with the screws
removed earlier.
Attach the cover plate with
the screws removed earlier.
NOTE: flatten the four legs
before insaling the cover
plate.
Rotate the flue
assembly so the
flue points
upwards. Secure
using the twelve
screws removed
earlier.
NOTE: Use a magnetic-
tipped nutdriver on these
screws - take care to prevent
the screws from falling into
the fireplace.

Installation (for qualified installers only) 11
© Travis Industries 4050207 100-01168
Fireplace Placement Requirements
• The fireplace requires a 1/2" space between the fireplace and the framing members (or other
materials) along the sides and back of the fireplace. No material may be placed into the 1/2"
space (insulation, framing, must maintain 1/2" clearance).
• ireplace must be installed on a level surface capable of supporting the fireplace and vent
• ireplace must be placed directly on wood or non-combustible surface (not on linoleum or
carpet)
• This heater may be placed in a bedroom. Please be aware of the large amount of heat this
appliance produces when determining a location.
Clearances
• When installed, walls in front of the fireplace must be a minimum 1" to the side of the fireplace.
• Due to the high temperature, the heater should be located out of traffic and away from furniture
and draperies.
• ireplace must be placed so the vents below and above the glass do not become blocked

12 Installation (for qualified installers only)
© Travis Industries 4050207 100-01168
Minimum Framing Dimensions - Rear Vent Configuration
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Route the
electrical line to
a position to the
left rear of the
fireplace.
Vent Clearances (8" dia. Vent):
1" to the sides, 1" below, and 3" above
the vent to combustibles.
Included Firestop (required)
Part # 93006094
Center of Rear Vent
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30-3/4"
38"
41-1/4"
38-1/2"
20"
WARNING: A cut-out for the gas line
may be required on the framing. See
the dimensions under"Gas Line
Connection" for details.
HINT: place the fireplace so the center
line is at least 5" from both vertical framing
members at the rear (this allows the vent
to pass through the framing without
modfications)
25-3/4"
The on/off switch/thermostat wire (if
used) should be routed to a location
near the right front of the fireplace.
Minimum enclousre height = 38-1/2"

Installation (for qualified installers only) 13
© Travis Industries 4050207 100-01168
Minimum Framing Dimensions - Top Vent Configuration
Route the electrical line to
a position to the left rear
of the fireplace.
41-1/4"
38-1/2"
20"
WARNING: A cut-out for the gas line
may be required on the framing. See
the dimensions on page 6 and "Gas
Line Connection" for details.
The on/off switch/thermostat wire (if
used) should be routed to a location
near the right front of the fireplace.
Minimum enclousre height = 38-1/2"

14 Installation (for qualified installers only)
© Travis Industries 4050207 100-01168
Nailing Brackets
For installations using
5/8” drywall fold the
shorter tab out 90° (use
a screwdriver if
necessary).
For installations using
1/2” facing fold the larger
tab out 90° (use a
screwdriver if necessary).
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Fireplace
Drywall
Framing
Nailing Bracket
TOP VIEW
1/2” Drywall
5/8” Drywall
There are four nailing brackets on the
front of the fireplace. Follow the
directions below to prepare the nailing
brackets. Once in place, nail or screw
the nailing brackets to the framing.
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Fireplace
Drywall
Framing
Nailing Bracket
TOP VIEW
NOTE: Additional nailing brackets are
provided along the base of the fireplace.
Use these brackets if not using the front
brackets.

Installation (for qualified installers only) 15
© Travis Industries 4050207 100-01168
Corner Installations - Rear Vent Configuration
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all
clearances still apply).
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7-1/2" Approximate
(varies due to vent
installation)
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48" Min.
Minimum 1/2" Clearance
NOTE: Most
installations use:
6" Section for 2x6 Walls
4" Section for 2x4 Walls
(Travis # 98900166)
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Minimum 1" Clearance
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16 Installation (for qualified installers only)
© Travis Industries 4050207 100-01168
Corner Installations - Top Vent Configuration
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all
clearances still apply).
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15-1/2"
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48" Min.
Minimum 1/2" Clearance
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Installation (for qualified installers only) 17
© Travis Industries 4050207 100-01168
Raised Fireplaces
• The fireplace (and hearth, if desired) may be placed on a platform designed to support the
fireplace (205 Lbs.) and vent.

18 Installation (for qualified installers only)
© Travis Industries 4050207 100-01168
Gas Line Requirements
MASSACHUSETTS INSTALLATIONS - WARNING:
THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS ITTER WHEN INSTALLED WITHIN
THE COMMONWEALTH O MASSACHUSETTS.
OTHER MASSACHUSETTS CODE REQUIREMENTS:
• lexible connector must not be longer than 36 inches.
• Shutoff valve must be a “T” handle gas cock.
• Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
• ireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas
log.
• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI
223.1 and the requirements listed below.
• The fireplace and gas control valve must be disconnected from the gas supply piping during
any pressure testing of that system at test pressures in excess of 1/2 psig. or pressures under 1/2
psig, isolate the gas supply piping by closing the manual shutoff valve.
• Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
Fuel
• This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of
the gas control valve to make sure the correct fuel is used (see illustration on page 4).
Gas Line Connection
• Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts
a licensed plumber/gasfitter).
Gas Inlet Pressure Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 13" W.C. (2.73 kPA)
• If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is
adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.
• The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should
supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at
an improper pressure.

Installation (for qualified installers only) 19
© Travis Industries 4050207 100-01168
Gas Line Location
The gas inlet is located 3"
above the base of the fireplace.
6-1/4"
The Gas Inlet is
3/8" FPT
10-3/4"
Right Side Gas Inlet (preferred)
Do not run the gas piping more than 11" into
the fireplace - this area must remain open for
blower installation and removal.
6-3/4"
The Gas Inlet is
3/8" FPT
11" Max.
Left Side Gas Inlet
A 2" high by 3" wide opening is located
behind the gas inlet cover plate (it is 1-
3/8" above the base of the fireplace).
Use a 36" length of flex tubing.
A 2" high by 3" wide opening is located
behind the gas inlet cover plate (it is 2"
above the base of the fireplace).
You may remove this cover plate to install the gas line.
The cover plate has a 7/8" diameter hole (covered with
a push plug) in line with the gas inlet on the gas
control valve. By rotating the plate 180°the hole may
be re-located. You may also secure the plate in a
customized location using the self-drilling screws.
You may remove this cover plate to
install the gas line. The cover plate
has a 7/8" diameter hole (covered with
a push plug). By rotating the plate 180°
the hole may be re-located. You may
also secure the plate in a customized
location using the self-drilling screws.

20 Installation (for qualified installers only)
© Travis Industries 4050207 100-01168
Electrical Connection (required)
• The electrical line to the grounded receptacle inside the fireplace must be installed by a
qualified installer and must meet all local codes.
• Make sure the household breaker is shut off prior to working on any electrical lines.
• The fireplace must be properly grounded in accordance with local codes (or ANSI/N PA 70-1987)
• The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps)
Electrical Line Location
Left Side of ireplace
Junction Box Assembly
Grounded 110V
Power Supply
Grounded Receptacle
Receptacle Cover Plate
Strain Relief