
Page 4 001223MAN-05 1-Jul-2017
Tables & Documents ................................................ 5
Installation Basics ...................................................... 6
Unit description ....................................................................... 6
Unpacking the unit .................................................................. 6
Optimum Placement ............................................................... 6
Electrical Connections ............................................................ 6
Control Transformer ................................................................ 6
Circulator Pump Module Wiring .............................................. 6
Indoor Loop Circulator Pump Wiring ....................................... 7
Thermostat Requirements ...................................................... 7
Aquastat Requirements .......................................................... 7
Priority Selection ...................................................................... 8
Operational Description ........................................................... 8
Fan/Blower Motor ................................................................... 8
Air Return Orientation ............................................................. 9
Fan/Blower Outlet Orientation ................................................. 9
Safety Controls ..................................................................... 10
Domestic Hot Water (Desuperheater) Connections .............. 10
Sample Bill of Materials - Ground Loop ................................. 11
Sample Bill of Materials - Open Loop .................................... 11
001827CDG - Typical Thermostat Connections ................... 12
001224CDG - Two Stage Aquastat Connection Diagram ...... 13
000344CDG - Typical Heating Only Zone Wiring .................. 14
001901PDG - Wiring For Best Cooling Mode Dehum ............ 15
000970PDG - Connection to DHW Pre-Heat Tank ................ 16
Sizing and Ductwork ............................................... 17
Heat Pump Sizing ................................................................. 17
Duct Systems - General ........................................................ 17
Duct Systems - Grill Layout .................................................. 18
Thermostat Location ............................................................. 18
Plenum Heater (Optional) ..................................................... 18
Condensate Drain ................................................................. 18
001915INF - Internal Plenum Heater Installation ................... 19
002222PDG - Typical Duct & Condensate Connections ........ 20
Duct Sizing Guide ................................................................. 21
Hydronic Installation .............................................. 22
Hydronic Systems ................................................................. 22
Hydronic System Connections ............................................... 22
002238PDG - Typical Loop Connections - TF Series ............ 23
001046PDG - Typical Buffer Tank Configuration: 4 port ........ 24
001981PDG - Typical Buffer Tank Configuration: 2 port ........ 25
000530PDG - Typical Zone Types ......................................... 26
001055PDG - Connection to On-Demand DHW Tank ........... 27
Ground Loop Installations .................................. 28
Circulator Pump Module ....................................................... 28
Flushing & Purging the Ground Loop .................................... 28
Adding Antifreeze Solution .................................................... 29
Initial Pressurization .............................................................. 29
Pipe Insulation ...................................................................... 29
000608INF - Typical Horiz. Ground Loop Configuration ........ 30
000609INF - Typical Vert. Ground Loop Configuration .......... 31
000906CDG - Circulator Pump Module Installation .............. 32
001823CDG - Dual Flow Pump Module Installation .............. 33
000629PDG - Pump Module Inst - 2 Units on 1 Loop ........... 34
Open Loop Installations ....................................... 35
Well Water Temperature ....................................................... 35
Well Water Flow .................................................................... 35
Well Water Quality ................................................................ 35
Water Discharge Methods .................................................... 35
Water Valve .......................................................................... 36
Water Flow Control ............................................................... 36
Table of Contents
Submersible Pump Selection ................................................ 37
Stage 1 vs. 2 on Open Loop ................................................. 37
Plumbing the Heat Pump ...................................................... 37
Pipe Insulation ...................................................................... 37
000907CDG - Typical Open Loop Installation ....................... 38
001822CDG - Dual Flow Open Loop Installation .................. 39
000619INF - Ground Water Disposal Methods ..................... 40
Startup Procedure .................................................... 41
Pre-start Inspection ............................................................... 41
Unit Startup (Air) .................................................................... 42
Startup Record (Air) ............................................................... 43
Unit Startup (Hydronic) .......................................................... 44
Startup Record (Hydronic) ..................................................... 45
General Maintenance ............................................. 46
Troubleshooting Guide ......................................... 47
Troubleshooting Tools .......................................................... 58
Repair Procedures ................................................... 59
Model Specific Information ................................ 60
Refrigerant Charge Chart ...................................................... 60
Shipping Information .............................................................. 60
Operating Temperature Limits ............................................... 60
Standard Capacity Ratings .................................................... 60
Pressure Drop Data ............................................................... 62
Performance Tables (Air): TF-45 ........................................... 63
Performance Tables (Air): TF-55 ........................................... 64
Performance Tables (Air): TF-65 ........................................... 65
Performance Tables (Air): TF-75 ........................................... 66
Performance Tables (Air): TF-80 ........................................... 67
Performance Tables (Hydronic): TF-45 .................................. 68
Performance Tables (Hydronic): TF-55 .................................. 68
Performance Tables (Hydronic): TF-65 .................................. 69
Performance Tables (Hydronic): TF-75 .................................. 69
Performance Tables (Hydronic): TF-80 .................................. 70
Airflow Data .......................................................................... 71
Electrical Tables ................................................................... 72
Wiring Diagram (208/230-1-60) ............................................ 74
Electrical Box Layout (208/230-1-60) .................................... 75
Wiring Diagram (208-3-60) ................................................... 76
Electrical Box Layout (208-3-60) ........................................... 77
Wiring Diagram (460-3-60) .................................................... 78
Electrical Box Layout (460-3-60) ........................................... 79
Wiring Diagram (220-1-50) .................................................... 80
Electrical Box Layout - Sizes 25-75 (220-1-50) ..................... 81
TF Refrigeration Circuit - Air Heating Mode .......................... 82
TF Refrigeration Circuit - Air Cooling Mode .......................... 83
TF Refrigeration Circuit - Hydronic Heating Mode ................ 84
Dimensions: TF-45 Left Return ............................................. 85
Dimensions: TF-45 Right Return .......................................... 86
Dimensions: TF-55/65/75/80 Left Return .............................. 87
Dimensions: TF-55/65/75/80 Right Return ............................ 88
Warranty ......................................................................... 89