MARMON Campbell Hausfeld AC200100 Service manual

Oilless Compressors
Operating Instructions and Parts Manual
Models: AC200100 and DC200100
IN641602 1/19
© 2019 Campbell Hausfeld
A Marmon/Berkshire Hathaway Company
EN

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READ AND FOLLOW ALL INSTRUCTIONS • SAVE THESE INSTRUCTIONS • DO NOT DISCARD
Please read and save these instructions. Read carefully before attempting to
assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply
with instructions could result in personal injury and/or property damage! Retain
instructions for future reference.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to
this manual or file it for safekeeping.
Model #: __________________________
Serial #: ___________________________
Purchase Date: _____________________
For parts, product & service information
visit www.campbellhausfeld.com
Campbell Hausfeld
350 Embry Drive
Leitchfield, KY, 42754

MAINTENANCE / REPAIR
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GETTING STARTED
1
BEFORE YOU BEGIN
Description
This residential oilless compressor is designed for do-it-yourselfers with a variety of home and automotive
jobs. These compressors power spray guns, impact wrenches and other tools. Compressed air from this unit
will contain moisture. Install a water filter or air dryer if application requires dry air.
UNPACKING
Do not lift or move unit without appropriately rated equipment. Be sure the unit is securely
attached to lifting device used. Do not lift unit by holding onto tubes or coolers. Do not use unit
to lift other attached equipment.
After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for
loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case
of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.
DO NOT RETURN THE PRODUCT TO THE RETAILER!
Do not operate unit if damaged during shipping, handling or use. Damage may result in
bursting and cause injury or property damage.
GENERAL SAFETY INSTRUCTIONS
Safety Guidelines
This manual contains information that is very important to know and understand. This information is
provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe
the following symbols.
Danger indicates an imminently hazardous situation which, if not avoided, WILL result in death
or serious injury.
Warning indicates a potentially hazardous situation which, if not avoided, COULD result in
death or serious injury.
Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or
moderate injury.
Notice indicates important information, that if not followed, may cause damage to equipment.
IMPORTANT or NOTE: Information that requires special attention.
Safety Symbols
The following Safety Symbols appear throughout this manual to alert you to important safety hazards and
precautions.
Risk of
Hot Parts
Risk of
Explosion
Risk of
Pressure
Risk of Shock
MANUAL
Read
Manual
First
Risk of
Fire
Wear eye
and hearing
protection
Wear Eye
and Mask
Protection
STOP!

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2
GENERAL SAFETY INSTRUCTIONS (CONTINUED)
California Proposition 65
This product can expose you to chemicals including lead, which are known to the State of
California to cause cancer and birth defects or other reproductive harm. For more information
go to www.P65Warnings.ca.gov.
You can create dust when you cut, sand, drill or grind materials such as wood, paint,
metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause
cancer, birth defects, or other reproductive harm. Wear protective gear.
Illinois Lead Poisoning Prevention Act
CONTAINS LEAD. MAY BE HARMFUL IF EATEN OR CHEWED. COMPLIES WITH FEDERAL
STANDARDS.
Important Safety Information
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.
This manual contains important safety, operational and maintenance information. If you have any
questions, lease visit www.campbellhausfeld.com for customer assistance.
BREATHABLE AIR WARNING
This compressor/pump is not equipped and should not be used “as is” to supply breathing quality
air. For any application of air for human consumption, the air compressor/pump will need to be
fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to
properly filter and purify the air to meet minimal specifications for Grade D breathing as described in
Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910. 134, and/or Canadian
Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used for the purpose of breathing air application and proper in-line
safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and
Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.
General Safety
Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.)
used make up a high pressure pumping system, the following safety precautions must be observed at all
times:
Do not run unattended. Leaving compressor in AUTO position may allow it to turn on
inadvertently. To prevent this and possible damage from power surge, turn to OFF position after
each use.
1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the
proper use of the equipment.
2. Follow all local electrical and safety codes as well as in the United States, the National Electrical Codes
(NEC) and Occupational Safety and Health Act (OSHA).
3. Only persons well acquainted with these rules of safe operation should be allowed to use the
compressor.
4. Keep visitors away and NEVER allow children in the work area.
5. Wear safety glasses and use hearing protection when operating the unit.
6. Do not stand on or use the unit as a handhold.
7. Before each use, inspect compressed air system and electrical components for signs of damage,
deterioration, weakness or leakage. Repair or replace defective items before using.
8. Check all fasteners at frequent intervals for proper tightness.
Motors, electrical equipment and controls can cause electrical arcs that will ignite a
flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never
store flammable liquids or gases in the vicinity of the compressor.
MANUAL

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3
GENERAL SAFETY INFORMATION (CONTINUED)
Compressor parts may be hot even if the unit is stopped.
9. Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.
10. If the equipment should start to vibrate abnormally, STOP the engine/motor and check immediately for
the cause. Vibration is generally a warning of trouble.
11. To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.
Never remove or attempt to adjust safety valve. Keep safety valve free from paint
and other accumulations.
Never use plastic (PVC) pipe for compressed air. Serious injury or death could result.
Never attempt to repair or modify a tank! Welding, drilling or any other modification will
weaken the tank resulting in damage from rupture or explosion. Always replace worn, cracked
or damaged tanks.
Drain liquid from tank daily.
12. Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank regularly and
inspect periodically for unsafe conditions such as rust formation and corrosion.
13. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining
moisture or depressurizing the compressor system.
Spraying Precautions
Do not spray flammable materials in vicinity of open flame or near ignition sources
including the compressor unit.
14. Do not smoke when spraying paint, insecticides, or other flammable substances.
15. Use a face mask / respirator when spraying and spray in a well ventilated area to prevent health and fire
hazards.
16. Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from
the spraying area as possible to minimize overspray accumulation on the compressor.
17. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the
chemical manufacturer.

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4
SPECIFICATIONS
AC200100, DC200100
Motor HP 1.3
Tank Capacity 20 gallon
Phase Single
Number of Cylinders 1
Air Delivery @ 90 PSI 4.0 SCFM
Voltage 120
Amperes 14A
Hertz (Cycle) 60
Maximum Pressure 150
Tank Outlet 1/4 inch IM
Unit Weight 88.4 pounds
DIMENSIONS
AC200100, DC200100
Length 19.9 inch
Width 18.7 inch
Height 42.1 inch

MAINTENANCE / REPAIR
TROUBLESHOOTINGOPERATION
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5
ASSEMBLY INSTRUCTIONS
Handle Assembly (Figure 1)
1. Place ends of handle around tank and into the
mounting pipe. Align holes in handle to holes in
mounting pipe.
2. Assemble two (2) screws (from parts package)
through holes in mounting pipe and handle.
Tighten screws.
Never use the handle to lift the unit
completely off the ground. Only
use the handle to lift one end so the wheels may be used to
move the unit.
Wheel Assembly (Figure 2)
Wheel assembly kit includes:
- 2 wheels*
- 2 axle bolts*
- 2 washers*
- 2 nuts*
The items marked with an asterisk (*) were shipped
loose with the unit.
1. Wheel has an offset hub. Place wheel insert into
center of hub. With offset hub facing axle iron,
assemble axle bolt through washer and then holes
in wheel and axle iron.
2. Place lock washer on axle bolt. Then tighten nut
securely to threaded part of axle bolt.
3. Repeat procedure with other side.
Figure 2 - Wheel Assembly
Nut
Wheel
Axle
Spring Washer
Handle
Bolt
Figure 1 - Handle Assembly

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6
GETTING TO KNOW YOUR UNIT
Pressure Switch - Auto/Off Switch - In the “AUTO” position, the compressor shuts off automatically when
tank pressure reaches the maximum preset pressure. In the “OFF” position, the compressor will not operate.
This switch should be in the “OFF” position when connecting or disconnecting the power cord from the
electrical outlet.
Regulator - The regulator controls the amount of air pressure at the hose outlet.
ASME Safety Valve - This valve automatically releases air if the tank pressure exceeds the preset
maximum.
Exhaust Tube - This tube carries compressed air from the pump to the check valve. This tube becomes very
hot during use. To avoid the risk of severe burns, never touch the discharge tube.
Check Valve - One-way valve that allows air to enter the tank, but prevents air in the tank from flowing
back into the compressor pump.
Handle - Designed to move the compressor.
Never use the handle on wheeled units to lift the unit completely off the ground.
Drain Valve - This valve is located on the bottom of the tank. Use this valve to drain moisture from the
tank daily to reduce the risk of corrosion.
Pressure Gauges - These gauges will show air pressure in the compressor tank and at the compressor
outlet.
Outlet Pressure Gauge - Will show air pressure at the outlet in pounds per square inch (PSI). Make sure
this gauge reads ZERO (by adjusting regulator knob fully counterclockwise) before changing air tools or
disconnecting air hose from outlet.
Tank Pressure Gauge - Will show air pressure in tank while the compressor is running, indicating
compressor is building pressure properly. This gauge will show maximum pressure of compressor when it
shuts off automatically at the pressure switch.
Motor Reset - (not shown, located inside motor). Designed to keep the motor from overheating. The
motor has an auto reset protector. To reset once the motor has cooled, turn the pressure switch to the OFF
position, then to the AUTO position.
This compressor is equipped with an overload protector which will shut off motor if it becomes
overloaded.
If the overload protector is actuated, the motor must be allowed to cool down for
approximately 30 minutes before it will reset.
Figure 3 Drain Valve
Handle
Regulator
Safety Valve
Pressure Switch
(AUTO / OFF)
Check Valve Outlet
Gauge
Tank
Gauge

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7
INSTALLATION INSTRUCTIONS
Location
It is extremely important to install the compressor in a clean, dry, and well ventilated area. The compressor
must be placed on a firm, level surface where the surrounding air temperature will not be more than 100°F.
A minimum clearance of 18 inches between the compressor and a wall is required because objects could
obstruct air flow.
Do not locate the compressor air inlet near steam, paint spray, sandblast areas or any other
source of contamination. This debris will damage the motor.
Electrical Installation
All wiring and electrical connections should be performed by a qualified electrician.
Installation must be in accordance with local codes and national electrical codes.
Wiring
1. Local electrical wiring codes differ from area to area. Source wiring, plug and protector must be rated
for at least the amperage and voltage indicated on motor nameplate, and meet all electrical codes for
this minimum.
2. Use a slow blow fuse or a circuit breaker.
3. This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug
illustrated in Figure 4. Make sure the product is connected to an outlet having the same configuration
as the plug. This product must be grounded. In the event of an electrical short circuit, grounding
reduces risk of electrical shock by providing an escape wire for electric current. This product is equipped
with a cord having a grounding wire with an appropriate grounding plug. Plug must be plugged into
an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Overheating, short circuiting and fire damage will result from inadequate wiring.
Minimum Gauge of Extension Cord
25 ft. 50 ft. 100 ft.
14 12 10
Use of an extension cord may cause excess heat to
motor. This could lead to tripped breaker (at electrical
panel) or tripped thermal overload (on compressor
motor). If this occurs, eliminate extension cord and plug
compressor directly into electrical outlet. Avoid using
extension cords; use longer air hose(s) instead.
Grounded Outlet
Grounding
Pin
Figure 4 - Grounding Method

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8
OPERATING INSTRUCTIONS
Before First Start-Up Break-In Procedure
(Complete this procedure before using compressor for the first time. Once completed, it is not necessary to
repeat.)
1. Open drain valve located on bottom of tank.
2. Turn ON/OFF switch to OFF position.
3. Plug in power cord.
4. Turn ON/OFF switch to ON position and run compressor for 30 minutes.
5. Turn ON/OFF switch to OFF position.
6. Unplug power cord.
7. Close drain valve.
The compressor is now ready for use.
Operating Procedure
1. Turn switch to OFF position and plug in power cord.
2. Turn regulator knob counterclockwise to close air flow.
3. Turn switch to AUTO position.
4. Compressor will build to maximum pressure and shut off.
5. With hose attached to outlet of compressor, attach tire chuck or other tool to open end of hose.
6. Adjust regulator to proper pressure for tool or tire. Operate tool per instructions.
As air is depleted from the tank by use of a tire chuck, tool, etc., the compressor will restart automatically
at its preset “cut-in” pressure. When a tool is being used continuously, the compressor will cycle on and off
automatically.
7. Turn switch to OFF position, unplug power cord and drain tank of air when finished using compressor.
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets as it comes from an air compressor pump. When
humidity is high or when a compressor is in continuous use for an extended period of time, this
moisture will collect in the tank. When using a paint spray or sandblast gun, this water will be carried
from the tank through the hose, and out of the gun as droplets mixed with the spray material.
IMPORTANT: This condensation will cause water spots in a paint job, especially when spraying other
than water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it
ineffective.
A filter in the air line, located as near to the gun as possible, will help eliminate this moisture.

TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Compressor will not run 1. Switch in OFF position 1. Make sure compressor is plugged in and switch is
ON.
2. No electrical power at wall outlet 2. Check circuit breaker or fuse at electrical panel.
3. Compressor has reached automatic
shut-off pressure
3. Release air from tank until compressor restarts
automatically.
4. Motor overheated 4. Allow compressor to cool for approximately 30
minutes so thermal overload switch will reset. Make
sure compressor is run in a clean, well-ventilated
area where temperature will not exceed 100°F.
5. Loose electrical connection 5. Check all electrical connections.
6. ON / OFF switch bad 6. Replace ON / OFF switch.
7. Pressure switch bad 7. Replace pressure switch.
8. Defective motor 8. Replace pump / motor assembly.
Fuses blow / circuit breaker
trips repeatedly
1. Incorrect size fuse, circuit overloaded 1. Check for proper fuse, use time-delay fuse.
Disconnect other electrical appliances from circuit
or operate compressor on its own branch circuit.
2. Extension cord usage - wrong gauge
wire and/or too long
2. Remove extension cord or refer to Extension Cord
Chart on page 7.
3. Worn check valve 3. Replace check valve.
Do not disassemble check valve
with air pressure in tank; bleed
tank.
4. Defective unloader valve (on
pressure switch)
4. Replace unloader valve.
5. Defective motor capacitor(s) 5. Replace capacitor(s).
6. Defective motor 6. Replace motor.
Tank pressure drops when
compressor shuts off
1. Loose connections (fittings, tubing,
etc.)
1. Check all connections with soap and water solution.
Tighten; or remove and apply pipe dope or pipe
tape to the threads, then reassemble.
2. Open tank drain valve 2. Close tank drain valve.
3. Tank leaks 3. Check tank for leaks with soap and water solution.
If leak is detected, tank must be replaced with
genuine replacement part.
Compressor runs continuously
and / or air output is lower
than normal / low discharge
pressure
1. Excessive air usage 1. Decrease air usage; compressor not large enough
for air requirement.
2. Clogged intake filter 2. Clean or replace filter.
3. Open tank drain valve 3. Close tank drain valve.
4. Air leaks in piping (on machine or in
outside system)
4. Check all connections with soap and water solution.
Tighten; or remove and apply pipe dope or pipe
tape to the threads, then reassemble.
5. Piston ring worn 5. Replace piston and cylinder.
6. Broken valve (in pump) 6. Replace valve.
7. Tank leaks 7. Check tank for leaks with soap and water solution.
If leak is detected, tank must be replaced with
genuine replacement part.
8. Defective pressure switch 8. Replace switch.
MAINTENANCE / REPAIR
TROUBLESHOOTINGOPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS
GETTING STARTED
9

TROUBLESHOOTING GUIDE (CONTINUED)
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Excessive moisture in discharge
air
1. Excessive water in tank 1. Drain tank.
2. High humidity 2. Move to area of less humidity; use air line filter.
Knocks, rattles, and/or
excessive vibration
1. Loose mounting bolts 1. Tighten bolts.
2. Tank not level 2. Use sturdy wedge / object to bring tank to level
position.
3. Cylinder or piston is worn/scored 3. Replace or repair as necessary.
Compressor runs continuously
and safety valve opens as
pressure rises
1. Defective pressure switch 1. Replace switch.
2. Defective safety valve 2. Replace safety valve with genuine replacement
part.
Air leaking from unloader
valve on pressure switch
1. Check valve stuck in an open position 1. Replace check valve.
2. Unloader valve stuck in open
position
2. Replace unloader valve.
Do not disassemble check valve
with air pressure in tank; bleed
tank.
MAINTENANCE /
REPAIR TROUBLESHOOTING OPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS GETTING STARTED
10

MAINTENANCE / REPAIR
TROUBLESHOOTINGOPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS
GETTING STARTED
11
MAINTENANCE AND INSPECTION INSTRUCTIONS
Disconnect, tag and lock out power source, then release all pressure from the system
before attempting to install, service, relocate or perform any maintenance.
Check compressor often for any visible problems and follow maintenance procedures each time compressor
is used.
ASME Safety Valve
Do not remove or attempt to adjust the safety valve!
Check the safety valve by performing the following steps:
1. Plug the compressor in and run until shut off
pressure is reached.
2. Wearing safety glasses, pull the ring on the safety
valve to release pressure from compressor tank.
Use your other hand to deflect fast-moving air
from being directed toward your face.
3. The safety valve should automatically close at
approximately 40 PSI - 50 PSI. If the safety valve
does not allow air to be released when you pull
on the ring, or if it does not close automatically, it
MUST be replaced.
Safety valve must be replaced if it cannot be actuated or it leaks air after ring is released.
Drain Tank
1. Turn compressor off and release pressure from system. (To release pressure from system, pull ring on
ASME safety valve. Deflect escaping air by shielding valve with one hand as you pull ring with other
hand.) Pull ring until tank is empty.
A large amount of fast moving air will be released when the safety valve is opened with
pressure in the tank. Wear ANSI approved Z87.1 safety glasses.
2. Drain moisture from tank by opening drain valve underneath tank. Tilt tank to remove all moisture.
3. Clean dust and dirt from tank, air lines and pump cover while compressor is still OFF.
Intake Air Filter Maintenance
Removal, Inspection and Replacement (Figure 6).
The intake filter element should be removed and
checked periodically. A clogged intake filter can
decrease compressor performance and cause the
compressor to overheat.
1. Remove bolt.
2. Remove the filter cover and filter element. Inspect
each piece.
3. If the filter element is dirty or clogged, replace it.
4. Reinstall filter, cover, and bolt. Thread the intake air filter into the threaded opening in the side of the
compressor head as illustrated in Figure 6 before use.
IMPORTANT: Locate unit as far from spraying area as hose will allow to prevent overspray from clogging
filter.
End of Operation/Storage
1. Turn AUTO/OFF switch to the OFF position.
2. Unplug power cord from wall outlet and wrap around handle to prevent damage when not in use.
3. Wearing safety glasses drain tank of air by pulling the ring on the safety valve. Use other hand to
deflect fast moving air from being directed toward your face.
4. Drain tank of condensation by opening drain valve on bottom of tank. Tank pressure should be below
10 PSI when draining tank.
Figure 5
Figure 6 - Intake Filter Maintenance

MAINTENANCE /
REPAIR TROUBLESHOOTING OPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS GETTING STARTED
12
MAINTENANCE AND INSPECTION INSTRUCTIONS (CONTINUED)
5. Air hose should be disconnected from compressor and hung open ends down to allow any moisture to
drain.
6. Compressor and hose should be stored in a cool, dry place.
Technical Service
For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.
MAINTENANCE SCHEDULE
OPERATION DAILY WEEKLY MONTHLY
DRAIN TANK ●
CHECK AIR FILTER ●
CHECK SAFETY VALVE ●
CLEAN UNIT ●

NOTES
MAINTENANCE / REPAIR
TROUBLESHOOTINGOPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS
GETTING STARTED
13

For Repair Parts, visit www.campbellhausfeld.com
24 hours a day – 365 days a year
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
REPAIR PARTS ILLUSTRATION FOR AC200100 AND DC200100
MAINTENANCE /
REPAIR TROUBLESHOOTING OPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS GETTING STARTED
14
7
15
25
23
2
8
5
6
9
10
16
30
21 22
31
32
22
33 34
17
20
27
29
28
18
22
21
20
19
26
24
4
3
11
12
13
14
1

REPAIR PARTS LIST FOR AC200100 AND DC200100
MAINTENANCE / REPAIR
TROUBLESHOOTINGOPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS
GETTING STARTED
15
Ref.
No. Description Part Number Qty.
1 PUMP/MOTOR ASSEMBLY DC200102AV 1
2 FILTER DC200150AV 1
3 CONNECT -- 1
4 PRESSURE SWITCH ■1
5 TANK GAUGE ■1
6 SAFETY VALVE ■1
7 CONNECT ■1
8 OUTLET GAUGE ■1
9 REGULATOR ■1
10 COUPLER ■1
11 CHECK VALVE ASSEMBLY DC200151AV 1
12 UNLOAD TUBE DC200152AV 1
13 EXHAUST TUBE ●1
14 O-RING ●2
15 HANDLE ▲1
16 BOLT ▲2
17 TANK -- 1
18 RUBBER PAD -- 4
19 M8X35 BOLT -- 4
20 M8 WASHER -- 4
21 M8 SPRING WASHER ❒4
22 M8 NUT ❒4
23 FRONT SHROUD -- 1
24 REAR SHROUD -- 1
25 SCREW -- 5
26 M5X12 BOLT -- 2
27 POWER CORD -- 1
28 CABLE CONNECT U -- 2
29 CABLE CONNECT O -- 1
30 AXLE ❒2
31 WHEEL ❒2
32 DRAIN VALVE DC200153AV 1
33 RUBBER FOOT -- 2
34 M8X20 BOLT -- 2
REPLACEMENT PARTS KITS
●EXHAUST TUBE KIT DC200154AV
■PRESSURE SWITCH AND REGULATOR KIT DC200155AV
❒WHEEL KIT DC200163AV
▲HANDLE KIT DC200164AV

For Repair Parts, visit www.campbellhausfeld.com
24 hours a day – 365 days a year
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
REPAIR PARTS ILLUSTRATION FOR DC200102AV
MAINTENANCE /
REPAIR TROUBLESHOOTING OPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS GETTING STARTED
16
1
3
4
11
18
19
21
22
24
23
5
6
7
8
9
10
12
13
7
2
14
15
16
20
17
27
26
25
28
2
29
30
31
32
28
33
34
44
45
43
42
41
26
40
38
39
37
36
35
43

REPAIR PARTS LIST FOR DC200102AV
MAINTENANCE / REPAIR
TROUBLESHOOTINGOPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS
GETTING STARTED
17
Ref.
No. Description Part Number Qty.
1 M6X35 BOLT ●4
2 SPRING WASHER ●5
3 CYLINDER HEAD ●1
4 O-RING FOR VALVE PLATE
UPPER
●▲1
5 RELIEF VALVE ■1
6 T-FITTING CONNECT ■1
7 M4X8 SCREW ▲2
8 M4 SPRING WASHER ▲1
9 VALVE LIFT GUARD ▲1
10 OUTLET VALVE ▲1
11 VALVE PLATE ▲1
12 INLET VALVE ▲1
13 CAP OF INLET VALVE ▲1
14 O-RING FOR VALVE PLATE
LOWER
▲▼1
15 CYLINDER ▼1
16 CRANKCASE -- 1
17 ECCENTRIC -- 1
18 M6X16 SCREW ▼1
19 COVER OF CONROD ▼1
20 PISTON RING ▼1
21 CONROD ▼1
22 FAN ◗1
23 M6 WASHER ◗1
24 M6X16 SCREW ◗1
25 M5X25 SCREW ▼1
26 M5 SPRING WASHER ▼5
27 M5 NUT ▼1
28 6203 BEARING -- 2
29 M6X40 SCREW -- 1
30 6204 BEARING -- 1
31 ROTOR -- 1
32 STATOR -- 1
33 WASHER -- 1
34 REAR MOTOR SEAT -- 1
35 M4X6 SCREW -- 1
36 M4 WASHER -- 1
37 GROUNDING SIGNAL -- 1
38 MOTOR FAN ◆1
Ref.
No. Description Part Number Qty.
39 CIRCLI ◆1
40 M5X10 BOLT -- 4
41 M3 SPRING WASHER -- 4
42 M3X6 SCREW -- 4
43 RUNNING CAPACITOR ◆2
44 M8 INNER WASHER ◆2
45 M8 NUT ◆2
REPAIR PARTS KITS
●PUMP HEAD KIT DC200156AV
■COLD START VALVE KIT DC200157AV
▲VALVE PLATE KIT DC200158AV
▼PISTON/CYLINDER KIT DC200159AV
◆CAPACITOR KIT DC200165AV
◗FRONT END FAN KIT DC200161AV
◆MOTOR FAN KIT DC200162AV

18
Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
LIMITED WARRANTY
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld a Marmon/Berkshire Hathaway Company, 350 Embry Drive,
Leitchfield, KY, 42754. Visit www.campbellhausfeld.com
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld
compressor.
4. WHAT PRODUCT IS COVERED BY THIS WARRANTY: This Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE
OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or rental purposes,
the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitations on how long an
implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE,
OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental
or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with compressor.
D. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.
E. Items or service that are normally required to maintain the product, e.g. lubricants, filters and gaskets, etc.
F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must comply
with the warranty given by the engine manufacturer which is supplied with the product.
G. Additional items not covered under this warranty:
1. All Compressors
a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in
accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Electric motors, check valves and pressure switches.
e. Drain cocks.
f. Damage due to incorrect voltage or improper wiring.
g. Other items not listed but considered general wear parts.
h. Pressure switches, air governors and safety valves modified from factory settings.
2. Lubricated Compressors
a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance
guidelines.
3. Belt Drive / Direct Drive / Gas Driven Compressors
a. Belts.
b. Ring wear or valve damage from inadequate filter maintenance.
c. Manually adjusted load/unload and throttle control devices.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, compressor or component
which is defective, has malfunctioned and/or failed to conform within the duration of the specific warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Portable compressors or components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center.
Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled
and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other rights
which vary from State to State or country to country.