Martin MAC 700 WASH User manual

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 1 of 13
MAC 700 Wash™ Spill Limiter Kit
Installation Guide
Introduction
This Installation Guide explains how to install the Martin™ MAC 700 Wash Spill Limiter Plate Kit,
P/N 91614029.
For the latest documentation and information about this and all Martin Professional™ products, please
visit the Martin website at www.martin.com.
Warning! Read and follow the safety precautions in the MAC 700 Wash user manual before installing the
Spill Limiter Kit. The user manual is supplied with the MAC 700 Wash and is also available for
download from www.martin.com
Disconnect the fixture from power, allow to cool and place on a workbench before starting work.
The MAC 700 Wash Spill Limiter Kit must be installed by qualified professional technicians only.
Read all of this Installation Guide carefully before starting to install the Spill Limiter Kit.
If you have any questions about how to install the Spill Limiter Kit or use the MAC 700 Wash
safely, please contact your local Martin distributor (see www.martin.com/distributors for details)
or call the Martin 24-hour service hotline on [phone], or in the USA on 1-888-tech-180.
Important! To avoid damage to PCBs and their sensitive electronic components, take precautions to avoid
ESD (electrostatic discharge) and carry out work at an ESD-free workstation.
Do not get oil or grease onto optical components. Do not touch optical components without
wearing clean, lint-free cotton gloves. To avoid any possibility of damage, clean all optical
components with 99.9% isopropyl alcohol before reinstalling them in the fixture.
© 2009 Martin Professional A/S. Olof Palmes Allé 18, DK-8200 Aarhus N, Denmark. Information subject to change without notice. Martin
Professional A/S and all affiliated companies disclaim liability for any injury, damage, direct or indirect loss, consequential or economic
loss or any other loss occasioned by the use of, inability to use or reliance on the information contained in this installation note. The
Martin logo, the Martin name and all other trademarks in this document pertaining to services or products by Martin Professional A/S or its
affiliates and subsidiaries are trademarks owned or licensed by Martin Professional A/S or its affiliates or subsidiaries.
P/N 35000609 Rev. A

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 2 of 13
Overview
The MAC 700 Wash Spill Limiter Kit contains the following items:
Tools required
Screw sizes given in this guide are indicative only.
The following tools are normally required to install the Spill Limiter Kit in a MAC 700 Wash as described
in this guide. However, if screws have been replaced during service, for example, you may find that other
tools are required.
• 5.5 mm open-ended hex wrench
• Torx TX10 and TX20 screwdrivers
ABCD
EFGH
IJ
Table 1
A 1 x spill light cover plate. . . . . . . . . . . . P/N 23819270
B 1 x outer aperture plate . . . . . . . . . . . . P/N 62409070
C 1 x Color wheel w/o filters . . . . . . . . . . P/N 62326075
D 1 x spacer, ø3,2/ø6x3 brass . . . . . . . . P/N 08261011
E 1 x M3 x 6 Torx screw . . . . . . . . . . . . . P/N 08050702
F1x M3 x 20 standoff pillars f7/f7 . . . . . P/N 08053856
G 10 x M3 x 20 standoff pillars m6/f7 . . . P/N 08053814
H 4 x M4 x 10 Torx Taptite screws . . . . . . P/N 08070701
I 1 x spacer, ø3.2/ø6x2 brass. . . . . . . . . P/N 08261000
J 1 x color wheel shutter . . . . . . . . . . . . . P/N 62327266
Parts list

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 3 of 13
• Drill with 3.2 mm (1/8 inch) and 3.8 mm HSS drill bits.
To help you avoid dropping screws into the fixture, we recommend that you magnetize tools. Use of a
powered screwdriver with correctly set torque will also save you time.
Installation procedure
To install the MAC 700 Wash Spill Limiter Kit components in a standard MAC 700 Wash fixture:
1. Disconnect the fixture from power, allow to cool, and place on a workbench. Take precautions
against ESD (electro-static discharge).
2. See Figure 1. Release the head cover retaining screws (arrowed) and remove the head covers.
3. Apply the tilt lock. See Figure 2. Release the module locks on both sides of the effects module and
lift the module out of the head.
Figure 1
A
B
C
Figure 2

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 4 of 13
4. See Figure 3. Remove the four
Torx M3 x 10 screws (arrowed)
from the outer aperture plate
and remove the plate. Keep
the screws for re-use. The
outer aperture plate is no
longer required.
5. See Figure 4. Remove the
Torx M4 x 20 screw (arrowed)
from the center of the color
wheel. Keep this screw for
re-fastening the color wheel
pulley to its shaft later.
Figure 3
Figure 4

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 5 of 13
6. See Figure 5. Remove the two
screws (arrowed) that fasten
the inner aperture plate to the
multi-connector mounting
bracket
7. See Figure 6. Remove the four
pillars (arrowed) from the inner
aperture plate.
8. See Figure 7. Move the inner
aperture plate to one side to
give clearance for the color
wheel pulley, then lift the
color wheel and pulley out of
the module.
Figure 5
Figure 6
Figure 7

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 6 of 13
9. See Figure 9. Disconnect the
small sensor PCB on the inner
aperture plate.
10. See Figure 9. Remove the two
Torx 10 sensor PCB mounting
screws, and remove the
sensor PCB from the inner
aperture plate. The inner
aperture plate is no longer
required.
11. Re-use the screws to install
the sensor PCB on the new
outer aperture plate (P/N
62409070) supplied in the kit,
leaving the sensor PCB as
shown in the photo at the
bottom of Figure 9.
Figure 8
Figure 9

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 7 of 13
12. See Figure 10.
Transfer the filters
from the old color
wheel to the new
one (P/N
62326075)
supplied in the kit.
Replace one of the
colors with the
blackout flag (Color
Wheel Shutter, P/N
62327266)
supplied in the kit if
required.
13. See Figure 11. Using a
3.2 mm (or 1/8 inch) HSS
drill bit, drill out the rivets that
hold the original color wheel
onto the color wheel pulley
assembly and remove the
color wheel. Remove all
drilling swarf and any
remaining pieces of rivet
from the pulley. The original
color wheel assembly is no
longer required.
14. See Figure 12. Loosen the
color wheel drive belt
tensioner locking screw
(arrowed) and loosen the
belt.
Figure 10
Figure 11
3.2 mm / 1/8 inch HSS
Figure 12

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 8 of 13
15. See Figure 13. Using a
3.8 mm HSS drill bit, drill
through the four holes
(arrowed) in the color wheel
shaft. Do not use any other
size drill bit, as these holes
must be precisely
dimensioned to accept M4
Taptite self-tapping screws.
Brush or blow any swarf
away from the shaft and its
bearing. Do not spray with
any solvents that could enter
the bearing and dissolve the
bearing lubricant.
16. See Figure 14. Replace the
color wheel pulley on its shaft
so that the teeth in the pulley
engage in the color wheel
drive belt. Fasten the color
wheel pulley onto its shaft
with the Torx 20 M4 screw
you removed in step 5.
17. The color wheel drive belt
tensioner auto-adjusts under
spring pressure to give the
correct tension. Check that
the drive belt is correctly
seated on all its pulleys and
that the tensioner spring is
holding the belt under
tension, then tighten the
tensioner locking screw
(arrowed in Figure 14)
without disturbing the
automatic belt tension.
18. See Figure 15. Holding the
pillar bolts under the heat
deflector plate with a 5.5 mm
open-ended wrench, remove
the three Torx 10 retaining
screws from the heat
deflector plate and remove
the plate for easier access
during the next step.
Figure 13
3.8 mm HSS
Figure 14
Figure 15

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 9 of 13
19. See Figure 16. Replace the
three M3 x 30 pillar bolts
(arrowed) on the inner
aperture plate with three of
the ten M3 x 20 male/female
pillar bolts (P/N 08053814)
supplied in the Spill Limiter
Kit. Two of the M3 x 30 pillar
bolts are held by Torx 10
screws. Hold each screw
with a driver from the other
side of the module while you
remove each pillar bolt and
install the new M3 x 20 pillar
bolt, using the screw to
fasten the new pillar in place.
20. See Figure 17. The M3 x 30
pillar bolt next to the
multi-connector is held in
place with a 5.5 mm nut.
Remove the pillar bolt and
nut completely and replace
with an M3 x 20 pillar bolt,
fastening the pillar bolt with
the M3 x 6 panhead Torx 10
screw (P/N 08050702)
supplied in the kit.
21. See Figure 18. Replace the
seven panhead Torx M3 x 10
screws (arrowed) from
around the outside of the
inner aperture plate with
seven of the ten M3 x 20
pillar bolts (P/N 08053814)
supplied in the kit. Use a 5.5
mm open-ended wrench to
hold the pillar under each
screw while you remove the
screw and replace it with an
M3 x 20 pillar bolt. Keep the
original seven screws for
re-use.
Figure 16
Figure 17
Figure 18

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 10 of 13
22. See Figure 19. Insert the
brass bush (P/N 08261000)
supplied in the kit between
the multi-connector bracket
and its original mounting
pillar to take up the space left
by the outer aperture plate
you removed in step 4.
Re-use one of the seven
Torx M3 X 10 screws you
removed in step 21. to fasten
the multi-connector bracket
back onto its original pillar
with the bush acting as a
spacer.
23. See Figure 20. Install one of
the four spacers (P/N
08261011) and the
female/female pillar (P/N
08053856) supplied in the kit
on the hole (arrowed) in the
new spill limiter plate (P/N
23819270) supplied in the kit.
Make sure that you use the
correct hole and install the
spacer and pillar facing as
shown in the illustration.
Figure 19
Figure 20

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 11 of 13
24. See Figure 21. Disconnect
the color wheel motor (the
largest motor on the module)
at its multi-connector.
25. See Figure 22. Put the new
spill limiter plate into position,
passing leads and
connectors carefully through
apertures and checking that
no leads are trapped.
26. Re-using the six panhead
Torx M3 x 10 screws you
removed in step 21. plus one
of the similar screws you
removed in step 4, fasten the
outside of the spill limiter
plate to the pillar bolts under
the plate as shown in Figure
22.
27. Reconnect the color wheel
motor you disconnected in
step 24.
Figure 21
Figure 22

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 12 of 13
28. See Figure 23. Inserting 3 x
spacers (P/N 08261011),
install the remaining three of
the ten male/female pillars
(P/N 08053814) supplied in
the kit, using a 5.5 mm
open-ended wrench to hold
the pillars on the other side of
the spill limiter plate.
29. See Figure 24. Fasten the
new color wheel onto its
flange in any position where
the screw holes line up using
four M4 x 10 Taptite screws.
Do not damage the filters
while applying force to cut
the threads in the color wheel
flange.
Figure 23
Figure 24

MAC 700 Wash Spill Limiter Kit Installation Guide – Page 13 of 13
30. Fasten the new aperture plate
onto its 4 pillars as shown in
Figure 25.
31. See Figure 26. Connect the
multiconnector to the sensor
PCB on the new aperture
plate.
32. Reinstall the effects module in
the head and replace all
covers before reapplying
power.
Product information
For other information about the MAC 700 Wash, please refer to the user manual originally supplied with
the fixture. The manual is also available for download and online specifications for the MAC 700 Wash
can be viewed in the Product Support area of the Martin website at http://www.martin.com.
Figure 25
Figure 26
Martin Professional A/S •Olof Palmes Allé 18 •8200 Aarhus N •Denmark
Tel: [phone] •Fax [phone] •www.martin.com