Martin RUSH SM 850 User manual

RUSH SM 850
User Manual

© 2013-2017 Martin Professional ApS. Information subject to change without notice. Martin
Professional and all affiliated companies disclaim liability for any injury, damage, direct or indirect loss,
consequential or economic loss or any other loss occasioned by the use of, inability to use or reliance
on the information contained in this manual. Martin™, RUSH™, JEM™ and other trademarks
mentioned herein are registered as the property of Harman International Industries.
Martin Professional • Olof Palmes Allé 18 • 8200 Aarhus N •Denmark • www.martin.com
Manual: Revision C

Table of contents
Safety information.............................................................................................4
Introduction .......................................................................................................8
Features at a glance......................................................................................8
Before using the product ...............................................................................8
Fog machine overview......................................................................................9
Physical installation.........................................................................................10
Mounting the fog machine on a truss..........................................................10
Securing with a safety cable........................................................................11
AC power ........................................................................................................11
Remote control................................................................................................12
Wired remote control...................................................................................12
4-channel wireless remote control and receiver..........................................12
Operation ........................................................................................................13
Filling the tank .............................................................................................13
Making fog...................................................................................................13
Maintenance....................................................................................................14
Cleaning ......................................................................................................14
Replacing the primary fuse..........................................................................14
Replacing the wireless remote control battery ............................................15
Service and repairs .....................................................................................15
Troubleshooting ..............................................................................................16
Technical Specifications .................................................................................17

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Safety information
WARNING!
Read the safety precautions in this manual before installing,
operating or servicing this product.
The following symbols are used to identify important safety information on the
product and in this manual:
Warning!
Safety hazard.
Risk of severe
injury or death.
Warning!
See user
manual for
important
safety
information.
Warning!
Hazardous
voltage. Risk of
lethal or severe
electric shock.
Warning!
Fire hazard.
Warning!
Hot surfaces.
Burn hazard.
This fog machine is for professional use only and must be
installed by a qualified technician. It is not for household use. It
presents risks of severe injury or death due to fire and burn
hazards, electric shock, falls, and respiratory problems. The fog
produced by the machine is hot enough to cause burns or eye
injury if the safety precautions below are not followed.
Install, operate and service Martin™ products only as directed
in their user manuals, or you may create a safety hazard or
cause damage that is not covered by product warranties.
Follow the safety precautions listed below and observe all
warnings in this manual and printed on the product. Keep this
user manual for future use.
For the latest user documentation and other information for this
and all Martin™ products, please visit the Martin website at
http://www.martin.com
If you have any questions about how to install, operate or

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5
service the fog machine safely, please contact your Martin™
distributor (see www.martin.com/distributors for details) or call
the Martin™ 24-hour service hotline on [phone], or in
the USA on 1-888-tech-180.
Respect all locally applicable laws, codes and regulations when
installing, operating or servicing the fog machine.
Protection from electric shock
Do not expose the fog machine to rain or moisture.
Disconnect the fog machine from AC power before carrying out
any installation or maintenance work and when the fog
machine is not in use.
Ensure that the fog machine is electrically connected to ground
(earth).
Use only a source of AC mains power that complies with local
building and electrical codes and has both overload and
ground-fault (earth-fault) protection.
Socket outlets or external power switches used to supply the
fog machine with power must be located near the fog machine
and easily accessible so that the fog machine can easily be
disconnected from power.
Replace defective fuses with ones of the specified type and
rating only.
Disconnect the fog machine from power immediately if the
power plug or any seal, cover, cable, or other component is
damaged, defective, deformed, wet or showing signs of
overheating. Do not reapply power until repairs have been
completed.
Before using the fog machine, check that all power distribution
equipment and cables are in perfect condition and rated for the
electrical requirements of all connected devices.
Protection from burns and fire
Do not operate the fog machine if the ambient temperature (Ta)
exceeds 40° C (104° F).
The surface of the product casing can reach up to 50° C
(122°F) during operation. Avoid contact by persons and
materials. Allow the fog machine to cool for at least 10 minutes
before handling.

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Do not touch the fog output nozzle during or after use –it
becomes extremely hot, reaching a temperature of 300° C
(572° F). The nozzle cools slowly and can cause burns for up
to three hours after the machine has been shut down.
The fog produced by the machine is hot enough to cause burns
when it leaves the nozzle, and very hot droplets of fluid escape
occasionally. Keep people and objects at least 1 meter (39
inches) away from the fog output nozzle. Do not install the
machine such that hot droplets can fall on people.
Fog output contains glycol, a flammable alcohol that burns with
an almost invisible blue flame. Do not point fog output at
sources of ignition such as open flames or pyrotechnic effects.
Keep flammable materials well away from the fog machine.
Ensure that there is free and unobstructed airflow around the
fog machine. Provide a minimum clearance of 500 mm (20 in.)
around the fog machine. Keep combustible materials at least 1
m (40 in.) away from the machine.
Do not attempt to bypass thermostatic switches or fuses.
Replace fuses only with ones of the type and rating specified in
this manual for the machine.
Protection from injury
Ensure that any supporting structure and/or hardware used can
hold at least 10 times the weight of all the devices they support.
If suspending from a rigging structure, fasten the fog machine
to a rigging clamp. Do not use safety cables as the primary
means of support.
Do not install the fog machine over areas where people are
present.
This appliance is not intended for use by persons (including
children) with reduced physical sensory or mental capabilities,
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance
by a person responsible for their safety. Children must be
supervised to ensure that they do not play with the appliance.
If the fog machine is installed in a location where it may cause
injury or damage if it falls, install as directed in this manual a
secondary attachment such as a safety cable that will hold the

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fog machine if a primary attachment fails. The secondary
attachment must be approved by an official body such as TÜV
as a safety attachment for the weight that it secures, must
comply with EN 60598-2-17 Section 17.6.6 and must be
capable of bearing a static suspended load that is ten times the
weight of the fog machine and all installed accessories.
Fog machines can cause condensation. Do not point the output
at smooth floors. Floors and surfaces may become slippery.
Check these frequently and wipe dry as necessary to avoid any
danger of slipping.
Ensure at least 2 m (6.5 ft.) visibility in areas where fog is being
produced.
Fog fluid contains food-grade glycols in solution but may
present health risks if swallowed. Do not drink it. Store it
securely. If eye contact occurs, rinse with water. If fluid is
swallowed, give water and obtain medical advice.
Block access below the work area and work from a stable
platform whenever installing, servicing, filling, or moving the fog
machine.
In the event of an operating problem, stop using the fog
machine immediately and disconnect it from power. Do not
attempt to use a fog machine that is obviously damaged.
Do not modify the fog machine in any way. Refer any service
operation not described in this manual to a qualified technician.
Protection from breathing problems
A fog machine can operate safely only with the fog fluid it is
designed for. Use only fluid that is approved by Martin™ (see
‘Approved Fluids on page Error! Bookmark not defined.) with
this machine. Other fluids may cause the release of toxic
gases, presenting a severe health hazard. You will also
probably cause damage to the machine that is not covered by
product warranties.
Do not create dense fog in confined or poorly ventilated areas.
Do not expose people with health problems (including allergic
and/or respiratory conditions such as asthma) to fog output.
Do not point fog output directly at a person’s face or at face
height.

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Introduction
The RUSH SM 850™is one of several products in a brand new line of
atmospheric effects from Martin™. With its clean industrial design, rugged,
lightweight and compact construction, and market-leading features including
wireless remote control, LED-illuminated fluid container, automatic pump shut-off,
and a convenient carrying handle, the RUSH SM 850 is an ideal companion for
mobile DJs and bands, and effective in small venues.
Congratulations on your purchase of this Martin™fog machine. Details of the full
range of Martin products are available on our website at www.martin.com.
Features at a glance
●850 W heater element
●200 m3(7062 ft3) per minute output
●Electronic fluid sensor
●Easy to fill removable fluid tank
●Wireless and wired remote controls
The RUSH SM 850™is supplied with this user manual, a wired remote control, a
wireless remote control transmitter and receiver, a 1.5 m (5 ft.) power cable (local
power plug not included on some models) and an adjustable mounting bracket.
Before using the product
1. Read ‘Safety information’on page 4 before installing, operating or servicing
the fog machine.
2. Unpack and ensure that there is no transportation damage before using the
fog machine. Do not attempt to operate a damaged fog machine.
3. If the fog machine is not going to be hard-wired to a mains supply, install as
directed in this manual a local power plug (not supplied) on the supplied
power cable as described on page 11.
4. Before operating, ensure that the voltage and frequency of the power supply
match the power requirements of the fog machine.
5. Check the support pages on the Martin Professional website at
www.martin.com for the most recent user documentation and technical
information about the fog machine. Martin™ user manual revisions are
identified by the revision letter at the bottom of the inside cover.

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Fog machine overview
1
mounting bracket
6
power switch
2
clamp attachment point
7
remote control socket
3
fluid tank
8
remote control socket
4
secondary attachment point
9
AC power socket
5
fog output nozzle
10
“No fluid” light

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Physical installation
Warning! Read ‘Safety information’ on page 4 before
installing the fog machine.
The fog machine is designed for indoor use only and must be
used in a dry location with adequate ventilation.
Martin™ can supply suitable safety cables and rigging clamps for use with the fog
machine (see ‘Accessories’ on page 19).
Do not suspend the machine immediately over areas with public access.
Ensure that there is at least 500 mm (20 in.) clearance all around the machine
and at least 1 m (40 in.) clearance in front of the output nozzle. Keep combustible
materials at least 1 m (40 in.) away from the machine.
The machine can be tilted up to 45 degrees up or down from horizontal if the tank
is partially filled. Overfilling or steeper tilting may cause fluid leakage.
Mounting the fog machine on a truss
The fog machine can be clamped to a truss or similar rigging
structure and tilted up to 45 degrees from horizontal. When
installing the fog machine with the mounting bracket hanging
vertically down, you can use an open-type clamp such as a
G-clamp. If installing with the mounting bracket in any other
orientation, you must use a half-coupler clamp (see
illustration on right) that completely encircles the truss chord.
To clamp the fog machine to a truss:
1. Install the mounting bracket on the fog machine and secure with both
tightening handles.
2. Check that the rigging structure can support at least 10 times the weight of all
fog machines and other equipment to be installed on it.
3. Block access under the work area.
4. Bolt a rigging clamp securely to the mounting bracket. The bolt used must be
M12, grade 8.8 steel minimum. It must pass through both mounting bracket
legs and be fastened with a self-locking nut.
5. Working from a stable platform, hang the fog machine with its clamp on the
truss and fasten the clamp securely.
6. Secure the fog machine with a safety cable as directed below.

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Securing with a safety cable
Secure the fog machine with a safety cable (or other secondary attachment) that
is approved for the weight of the fog machine so that the safety cable will hold the
fog machine if a primary attachment fails. Loop the safety cable through the
eyebolt on top of the fog machine (see illustration on page 9) and around a
secure anchoring point. Do not loop the safety cable around the fog machine’s
mounting bracket only, as this will leave the fog machine unsecured if it separates
from the bracket.
AC power
Warning! Read ‘Safety information’on page 4 before
connecting the fog machine to AC mains power.
For protection from electric shock, the fog machine must be
grounded (earthed). The power distribution circuit must be
equipped with a fuse or circuit breaker and ground-fault (earth-
fault) protection.
Socket outlets or external power switches used to supply the fog
machine with power must be located near the fog machine and
easily accessible so that the fog machine can easily be
disconnected from power.
The fog machine can be hard-wired to a building electrical installation if you want
to install it permanently, or a power plug (not supplied) that is suitable for the local
power outlets can be installed on the power cable.
If you install a power plug on the power cable, install a grounding type (earthed)
plug with integral cable grip that is rated minimum 250 V, 10 A. Follow the plug
manufacturer’s instructions and connect the wires in the power cable as shown in
this table:
Live or L
Neutral or N
Earth, Ground or
US system
Black
White
Green
EU system
Brown
Blue
Yellow/green
Before connecting the fog machine to power, verify that the AC supply is
adequately dimensioned for the current draw of all connected devices and that
the local AC voltage is appropriate for the range indicated on page 18 and on the
machine’s rear panel. If your AC voltage is outside the specified range, do not use
the fog machine.

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Remote control
The SM 850 fog machine comes with 2 remote control options: a wired remote
control and a 4-channel wireless remote control. There are two identical sockets
on the rear panel so that both remote controls may be connected and used at the
same time.
Wired remote control
The wired remote control has a 4.5 m (15 ft.) cable that plugs into either remote-
control socket on the rear panel. The status LED on the remote control is off while
the machine is heating and lights green when the fog machine is ready for use.
4-channel wireless remote control and receiver
The 4-channel wireless remote control transmitter (shown below to left) has a
range of 30 meters (100 feet). It provides individual control of up to 4 fog
machines and simultaneous control of an unlimited number of machines in up to 4
groups.
The remote-control receiver (shown above to right) connects to a remote-control
socket on the rear panel. It has green (ready) and red (heating) LEDs to show the
machine’s status.
The DIP switch on the side of the receiver sets the remote-control button that
triggers the machine. Flip the switch that corresponds to the desired transmitter
button to the ON position. Flip all other switches to OFF. The fog machine
responds to all buttons for which the DIP switch is in the ON position.

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Operation
Warning! Read ‘Safety information’ on page 4 before
operating the fog machine. The fog produced by the machine
is hot enough to cause burns or eye injury if the safety
precautions are not followed.
Fill only with fluid that is approved (see ‘Approved Fluids’ on
page Error! Bookmark not defined.) with this machine. Do not
use water or any other fluid. Doing so may be hazardous and
will probably damage the machine. Damage caused by use of
other fluids is not covered by product warranties.
Filling the tank
To fill the fluid tank:
1. Verify that the fog machine is turned off.
2. Lift the fluid tank out of its compartment and remove the filler cap.
3. Carefully fill the tank to the fill line with approved fog fluid. Pour in less fluid if
the machine is installed at an angle: to prevent leaks, fluid must not come
above the filler opening.
4. Place the fluid tank back into the machine.
5. Replace the filler cap and verify that the feed hose touches the bottom of the
tank.
6. Wipe up any spills or drips.
Making fog
1. Fill the fluid tank as described above.
2. Connect a remote control or wireless remote control receiver as described on
the previous page.
3. Connect the fog machine to AC power and switch it on. Allow the machine to
heat up for several minutes. The machine is ready to use when the green
LED lights up on the wired remote control or the wireless remote receiver.
4. Verify that it is safe to fire the machine. Press the button on the remote control
until fog is released. (Once the system has been primed, fog will be released
instantly.)
5. Monitor fluid level and refill as necessary (after turning off the machine). The
“No Liquid” rear panel LED illuminates when fluid is exhausted and the pump
is automatically disabled.
6. When finished, turn off the machine and allow it to cool before handling. The
nozzle remains hot for three hours.

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Maintenance
Warning! Read ‘Safety information’on page 4 before
servicing the fog machine.
Refer any service operation not described in this user manual to a
qualified service technician.
Disconnect mains power and allow the fog output nozzle to cool
completely before cleaning or servicing the fog machine. The
nozzle remains hot for up to 3 hours after use.
Service fog machines in an area where there is no risk of injury
from failing parts, tools or other materials.
The user may carry out the service operations described in this manual. All other
service operations must be carried out by an authorized Martin™ service
technician. Do not try to repair the fog machine yourself, as you may create a
safety risk or cause damage that is not covered by the product warranty.
Cleaning
Excessive dust, fog fluid, and particle buildup degrades performance, causes
overheating and will damage the fog machine. Damage caused by inadequate
cleaning or maintenance is not covered by the product warranty.
Inspect fog machines within their first 100 hours of operation to see whether
cleaning is necessary. Check again at frequent intervals. This procedure will allow
you to assess cleaning requirements in your particular situation. If in doubt,
consult your Martin™dealer about a suitable maintenance schedule.
Use gentle pressure only when cleaning, and work in a clean, well-lit area. Do not
use any product that contains solvents or abrasives, as these can cause surface
damage.
To clean the fog machine, vacuum or gently blow away dust and loose particles
from the outside of the fog machine with low-pressure compressed air. Clean the
surfaces by wiping gently with a soft, clean lint-free cloth moistened with a weak
detergent solution. Check that the fog machine is dry before reapplying power.
Replacing the primary fuse
If the fog machine is completely dead, the fog machine’s primary fuse may have
blown and need to be replaced. This fuse is located inside the machine, mounted
in a holder on the printed circuit board.
To replace the fuse:
1. Disconnect the fog machine from power and allow it to cool.

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2. Remove the top cover and locate the printed circuit board.
3. Remove the old fuse from the fuse holder and replace it with a new one of the
exact same size and rating.
4. Replace the top cover before applying power.
Replacing the wireless remote control battery
The 4-channel wireless remote control transmitter uses a single 12 Volt A27
(MN27) alkaline battery. To replace the battery:
1. Remove the screw from the back cover of the remote control. Remove the
back cover.
2. Remove the old battery.
3. Insert a fresh battery with the negative terminal towards the spring.
4. Align the covers and replace the screw to close.
Service and repairs
Do not try to repair the fog machine by yourself as this may result in damage,
malfunction and it may potentially void your product warranty. The equipment
must only be serviced or repaired by an authorized Martin™service technician.
Installation, on-site service and maintenance can be provided worldwide by the
Martin Professional Global Service organization and its approved agents, giving
owners access to Martin’s expertise and product knowledge in a partnership that
will ensure the highest level of performance throughout the product’s lifetime.
Please contact your Martin™supplier for details.

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Troubleshooting
This section describes possible problems and provides some suggestions for
easy troubleshooting. Refer the machine to an authorized Martin™service
technician if the suggested remedies do not solve the problem.
Symptom
Potential cause
Remedies
Machine appears
dead
Main fuse blown
Replace fuse (see page 14)
No power at AC cable
inlet
Check power cable and
circuit breaker
Fog output is weak
Machine requires
priming
Press and hold the fog
button until output is strong
Wet, greasy, non-
uniform output, fluid
drips or spits from
nozzle, or loud noise
when firing machine
Incompatible fog fluid
Discard fluid and replace
with fluid that is approved
by Martin™ for this
machine
No fog output
Machine not ready
Allow machine several
minutes to heat up
Fluid level low
Add fluid (see page 13)
Selected remote control
button does not match
receiver DIP switch
setting
Change DIP switch setting
(see page 12) or press a
different button
Wireless remote control
out of range
Move closer to fog machine
Wireless remote control
battery exhausted
Replace battery (see
page15)
”No Fluid” indicator
lit when fluid bottle is
full
Fluid not detected
Check that fluid hose
reaches bottom of tank
Restart machine
Defective circuit
Refer to authorized
technician for service

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Technical Specifications
Physical
Length................................................................................411 mm (16.2 in.)
Width..................................................................................294 mm (11.6 in.)
Height with hanging bracket ..............................................309 mm (12.2 in.)
Weight, dry..........................................................................7.3 kg (16.1 lbs.)
Weight, filled .......................................................................8.9 kg (19.7 lbs.)
Performance
Coverage volume....................................................200 m3(7062 ft3) minute
Maximum operating time at full output.........................................45 seconds
Ready time..................................................................................... 8 minutes

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Control
Control options.................................................Hard-wired remote control or
4-channel wireless remote control (both included)
Control parameters..............................................................On/off operation
Construction
Housing..........................................................................Steel and aluminum
Color......................................................................................................Black
Heat exchanger...................................................850 W, thermally protected
Fluid pump ..................................................Oscillating piston, high pressure
Fluid management......Fluid out sensing, LED illuminated visual sight glass
Fluid reservoir ........................................................1.6 l removable reservoir
Hanging bracket...................Integrated adjustable yoke and safety eye-bolt
Wired remote control unit (included)................................4.5 m (15 ft.) cable
Wireless remote control unit (included) ....... 4-channel, 30 m (100 ft.) range
Installation
Mounting ........................................................................Standing or hanging
Orientation ........................................................Up to +/- 45° from horizontal
Clearance around machine...................................................500 mm (20 in.)
Connections
AC Power........................................................................IEC Male inlet, C14
Remote control wired................................DIN 41524, 5-pin, 45°, 180°, inlet
Remote control wireless receiver..............DIN 41524, 5-pin, 45°, 180°, inlet
Electrical
EU model
AC power ........................................................220-240 V nominal, 50/60 Hz
Main fuse .................................................................5 AT (slow blow), 250 V
Typical power and current, 240 V, 50 Hz.................................950 W, 3.8 A*
US model
AC power ........................................................100-120 V nominal, 50/60 Hz
Main fuse ...............................................................10 AT (slow blow), 125 V
Typical power and current, 100 V, 60 Hz.................................950 W, 9.0 A*
Typical power and current, 120 V, 60 Hz.................................900 W, 7.5 A*
*Measurements made at nominal voltage. Allow for a deviation of +/- 10%.
Thermal
Maximum ambient temperature (Tamax.)............................. 40° C (104° F)
Minimum ambient temperature (Tamin.)....................................5° C (41° F)
Exterior surface temperature, steady state.............................50° C (122° F)
Max. nozzle temperature ......................................................300° C (572° F)

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Approvals
EU model
EU safety ............................................... EN 60355-1, EN 62479, EN 62233
EU EMC.........EN 61000-3-2, EN 61000-3-3, EN 61000-6-1, EN 61000-6-3
EU RTTE (wireless remote):.......EN 60950-1, EN 300220-1, EN 300220-2,
EN 301489-1, EN 301489-3
Australia/NZ (pending).......................................................................... RCM
US model
US safety ........................................................................................... UL 499
US EMC...........................................................CFR Title 47 Part 15 Class A
US EMC (wireless remote) ...........................FCC ID 2AEYKSMWIRELESS
Canadian safety...............................................................CSA C22.2 No. 64
Included Items
Fluid reservoir, 1.6 l
Power input cable, EU, 10 A, IEC C13 female, stripped ends, 1.5 m (4.9 ft.)
Power input cable, US, 10 A, IEC C13 female, molded NEMA 5-15P, 1.5 m
(4.9 ft.)
Wired remote control with 4.5 m (15 ft.) cable........................P/N 50480855
Wireless transmitter, 4-channel..............................................P/N 50480853
Wireless receiver ....................................................................P/N 50480854
Accessories
Approved Fluids*
RUSH Fog Fluid™
JEM Pro Clean Supreme™
*Various sizes available - contact your dealer or see www.martin.com for details.
Installation Accessories
Half-coupler clamp..................................................................P/N 91602005
G-clamp (vertical hanging suspension only) ..........................P/N 91602003
Quick-trigger clamp (vertical hanging suspension only).........P/N 91602007
Safety cable, SWL 60 kg, BGV C1/ DGUV 17, black .............P/N 91604006
*See www.martin.com or contact your Martin™ supplier for details.
Ordering Information
RUSH SM 850™EU...............................................................P/N 90480100
RUSH SM 850™US...............................................................P/N 90480105

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Specifications are subject to change without notice. For latest product
specifications, see www.martin.com
Disposing of this product
Martin™ products are supplied in compliance with Directive 2012/19/EC of the
European Parliament and of the Council of the European Union on WEEE (Waste
Electrical and Electronic Equipment), where applicable. Help preserve the
environment! Ensure that this product is recycled at the end of its life. Your supplier
can give details of local arrangements for the disposal of Martin™products.