Masalta MPG3215 User manual
1
TableofContents
1.SAFETYINFORMATION
1.1SafetyPrecautions .. .2
1.2OperatingSafety ....3
1.3OperatorSafetywhileusing InternalCombustion Engines ..4
2. OPERATION
2.1OperatingPrinciple ..5
2.2DeliveryChecks ..5
2.3BeforeStarting .. ...5
2.4ToStart ..5
2.5ToStop ... ..6
2.6 Operation .... ......6
2.7WhenOperationisFinished .. .........6
3.MAITENANCE
3.1 PeriodicMaintenanceSchedule .. 7
3.2Lubrication .. .7
3.3SparkPlug 8
3.4AirCleaner 8
3.5Transporting .... 8
3.6Storage .... .......8
3.7TroubleShooting ...9
4.TECHNICALDATA ... .. ..10
5.WARRANTY ..... .11
6.MAINTENANCERECORD .....12
2
SAFETYINFORMATON
1.1SafetyPrecautions
Beforeoperating themachine,readboththemanualandtheenginemanual
carefullytobecomefamiliarwiththelocation and properuseofall controls.Do
notallowuntrainedorunauthorizedpersonnel,especiallychildren,tooperate
thismachine. Useonlythepartsauthorizedbythefactoryforservice.
ThismanualcontainsDANGER,WARNING,CAUTIONcallouts
whichmustbefollowed toreducethe possibilityofpersonalinjury,
damagetotheequipment, orimproperservice.
Thisisthesafetyalertsymbol.Itisusedtoalertyou topotential
personalinjuryhazards. Obeyall safetymessagesthatfollowthis
symboltoavoidpossibleinjuryordeath.
DANGERindicatesahazardousprocedurewhich,if notavoided,
will result inseriousormortalinjury.
WARNINGindicatesadangerorhazardousprocedurewhich,if
notavoided,couldresult inseriousormortalinjury.
CAUTIONindicatesadangerorhazardousprocedurewhich,if
notavoided,couldresultindamagetomachineryormoderate
injury.
!
!
DANGER
!
WARNING
!
CAUTION
3
SAFETYINFORMATON
1.2Operating Safety
lDONOTmodifythe machine withoutthe priorconsentofthemanufacturer. We
do not assumeresponsibilityforanyaccident duetoequipment modification.
lNEVERoperatethemachineinpurposeforwhichit isnot intended.
lNEVERallowanyone tooperatethe machinewithoutpropertraining.People
operatingthemachinemustbefamiliarwiththerisks andhazardsassociated
withit. Andfamiliarwiththesafetyprecautionsandoperationtechniques.
lALWAYSoperatethemachinewithall safetydevicesandguardsinplaceandin
working order.
lALWAYSwearappropriateclothing,wearhearingandeyeprotectionwhen
operatingthemachine.
lDONOTusethemachine nearflammablematerialorinexplosiveenvironments.
The exhaustpipecanget veryhotduringoperation.Sparkscanbe emittedfrom
it, and thesecanigniteflammablematerial.
lALWAYSkeeptheareaaroundthemufflerfreeof debrissuchasleaves,paper,
carton,etc.Ahot mufflercouldignitethedebrisandstartafire.
lALWAYScheck thatall controlsarefunctioningproperlyimmediatelyafter
start-up. DO NOToperatethemachineunless all controlsoperatecorrectly.
lNEVERoperatethemachinewiththefuelcaplooseormissing.
lNEVERtouchtheengine,exhaustsystemofthemachine.Theyareextremely
hotduring operation.
lDO NOTtouchtheV-beltandtherotatingpartsduring operation.
lDO NOTcleanorservicethemachinewhenit isrunning.
lNEVERusethe defectiveparts.
lALWAYSkeepthemachine cleanandlabelsclear.
lNEVERleavethemachinerunningunattended.
4
SAFETYINFORMATION
1.3OperatorSafetywhileusing InternalCombustion Engines
lDO NOTsmokewhenrefueling theengineoroperatingthe machine.
lDO NOTrefuelahot orrunningengine.
lALWAYSkeep awayfromall hotorspark-generatingobjectswhen refuelthe
engine.
lALWAYSrefill thefueltankuntil the machine hascooled,andinawell-ventilated
environments.
lDO NOTspill fuelwhen refuelingthe engine.
lALWAYStakecaretousetherighttypeoffuel.
lALWAYSinspect the fuelleakageregularly.
lNEVERperformanyworkonthemachinewhileitisrunning.Beforeworkingon
it, stoptheengineand disconnectthesparkplug wiretopreventaccidental
starting.
lAvoidprolongedbreathingofexhaust gases.
lALWAYStransportandhandlefuelonlywhencontainedinapprovedsafety
containers.
lAvoidtouchorleanagainsthot exhaustpipes.
lAllowengine tocoolbeforeperforming anyrepairsorservice.
lALWAYSkeeptheareaaroundthemufflerfreeof debrissuchasleaves,paper,
cartons,etc.Ahot mufflercouldignitethedebrisand startafire.
lNEVERrun theenginewithoutairfilter.
5
OPERATION
2.1Operating Principle
The followinginstructionswerecompiled toprovide youinformation on howtoobtainlong
and troublefree useofthemachine.Periodicmaintenanceofthe machine isessential.
Read the manualcarefullyand thoroughlyfamiliarizeyourself withthe machine and all it’s
functions. Failuretodosomayinjureyourselforabystander.
2.2DeliveryChecks
Immediatelyontakingdeliveryofyournewmachine and beforeputtingit intoservice.
lRead theoperation manualcompletely—itcouldsaveagreatdealofunnecessary
expense.
lRead theengine manualsupplied.
lCheck the generalcondition ofthe machine –hasitbeen damaged duringdelivery?
lCheck engine oil level.
lCheck fuellevel.
2.3BeforeStarting
Beforestartingthe machine, check the followingitems:
lAll controlleversareinthe neutralposition.
lAll bolted jointsaretightened.
lFuellevel.
lOil levelinthe engine
lAircleanermaintenanceindicator.
lCheck the tension and conditionofthe V-belt.
lALWAYSinspect vibratinghead fordamagetothreads.
NOTICE: Check theoil levelintheengine beforestarting.The warrantiesareVOIDifthe
machine run without oil.
2.4ToStart
Beforestartingthe machine must knowthe location and function ofall controls.
1Tostart acoldengine,movethe chock levertotheCLOSEDposition.
Tostart awarmengine, leavethe chock leverinthe OPENposition.
2Press the primingbulbrepeatedlyuntil fuelcan beseen intheclear-plasticfuel-return
tube.
3Turnthe engine switchon the equipment tothe ONposition.
4Pull the startergriplightlyuntil youfeelresistance,then pull briskly.Returnthestarter
gripgently.
5Ifthe chock leverwasmoved totheCLOSEDposition tostarttheengine,gradually
moveit tothe OPENposition asthe engine warmsup.
6
OPERATION
2.5To Stop
1Movethe throttlelevertotheMINposition.
2Turnthe engine switchon the equipment tothe OFF position.
2.6Operation
1Keepthe bendingradiusofthe flexiblehosetoaminimumduringuse.
2DONOTstartthe machine withthe vibratorhead immersed inthe concretemix.Afterthe
engine machine hasstarted, immersethe vibratorhead quicklyintothe concretemix.
3NEVERturnthe vibratoroffwhen it isimmersed inthe concrete.
4When movingaround the jobsite,do notdragthe vibratorhead and shaft ontheground.
5DO NOTallowthe headtovibrateagainst alreadyhardened concreteorsteelusedin
reinforcement.
6NEVERdroporknock the vibratorhead against anyhardobjects.
7When the vibratorisoutofthe concretemixforextendedperiod oftime,allowthe
engine toreturntoidlespeedorsimplyturnthe machine off.
8Aftereveryjob,orevery50 hours,the shaft shouldbedisassembled,cleaned,
inspected, lubricated, andreassembled.
CAUTION:
lIfthe shaft beginstohelixexcessivelyduringoperation,stopand investigate.Thisis
an indicationofan overload condition.
lThe vibratorhead iscooled bytheconcrete.operation of the vibratorhead inairmore
than 2minuteswill causeoverheatingorthe bearingswhichresultinprematurehead
failure.
2.7WhenOperation isFinished
1Bringthe engine RPMdowntoidlespeed.
2Pull the vibratorhead outofthe concrete.
3Turnthe engine switchon the equipment tothe OFF position.
4Disconnect thevibratorshaft fromthe engine.
5ALWAYSrinseorwipeoffthe vibratorhead andshaft anywetconcretebeforeitdriesor
hardens.
7
MAINTENANCE
3MAINTENANCE
3.1PeriodicMaintenanceSchedule
Togetlonguseandfreeoftrouble,it isessentialtoperform periodicmaintenanceonthe
engineandmachine.AcopyoftheengineOperationManualwassuppliedwiththe
machine.
Daily
Afterfirst
10 hours
Every
25
hours
Every
100
hours
Ev
ery
300
hours
Check fuellevel. O
Check engineoil level. O
Inspectairfilter. Replaceasneeded. O
Check thatall boltedjointsaretightened. O
Check externalcomponents. O
Replacetheengine oil. O
Changeairfilter. O
Check andcleansparkplug. O
Check fuelfilter. O
Check fueltank. O
Cleanand lubricatetheflexibleshaft. O
Inspectand relubricatevibratorheads. O
Check andadjust valveclearance. O
3.2Lubrication
The longlifeand successfuloperationof anypartsofmachineryisdependenton
frequentandthoroughlubrication. Beforeusingthemachine,always checkthe oil and
useproperoil withthecorrect typeandgradeasrecommended.
NOTICE: DO NOTmixtypesofoil ingearboxandDO NOToverfill the oil. Damageto
themachinemayoccurifoilsaremixedoroverfilled.See TechnicalDataforoil quantity
andtype.
O
8
MAINTENANCE
3.3SparkPlug
Check andcleansparkplugsregularly.Afouled,dirtysparkplugmaycausehard
startingand poorengineperformance. Setsparkplug gaptorecommended clearance.
Refertoenginemanual.
The mufflerandenginecylinderbecomeveryhot duringoperationand
remainhot forawhileafterstopping theengine.Allowenginetocool
beforeremovingsparkplug.
NOTICE:Aloosesparkplug canbecomeveryhotandmaycauseenginedamage.
3.4AirCleaner
Maintainingacleanenginewill extendenginelife. Keepairfiltercleanatall times.
Cleanairfilterusing therecommendedsolventdaily. Seeenginemanualforproper
cleaningprocedure.Letthefilterdrybeforereinstalling.
NEVERusegasoline orothertypesoflowflashpoint solventsfor
cleaningtheaircleaner.Afireorexplosioncouldresult.
3.5Transporting
lALWAYSshutdownengine beforetransporting.
lTighten fueltankcapand closefuelcock toprevent fuelfromspilling.
3.6Storage
Forstoragethe machine forover30 days, the followingisrequired:
lChangeengine oil andseethedescription inengine manual.
lClean all externalpartsofthe engine andframewithasoft cloth.
lCoverthe machine and storeinaclean,dryarea.
!
WARNING
!
WARNING
9
MAINTENANCE
3.7Troubleshooting
SYMPTOM POSSIBLECAUSES SOLUTION
Flexibleshaft istoo
hottohold. Nolubrication? Greaseinnercore.
Vibratordoesnot
developfull speed. Engine? Depositsbuilt upinengine.
Check engineairfilter.
Throttleisdefectiveoroutof
adjustment.
Vibratingactionis
erratic. Headorflexibleshaft?
Clutch? Check headorflexibleshaft damage.
Check clutchwear.
Vibratorstops
shaking,continuesto
spinwithoutresuming
shaking action.
Metaldustmayhave
accumulated incontact
points?
Cleancontactpoints.
10
TECHNICALDATA
4.TECHNICALDATA
DriveUnit
ModelNo. Powerkw(hp)
MPG3215 1.2(1.6)
MPG3225 1.2(1.6)
MPG3815 1.2(1.6)
MPG3825 1.2(1.6)
VibratorHead
DiaxLength
(mm xm) VibratorAmplitude
mm Frequency
Hz RevolutionofFlexibleShaft
rpm
32 x1.5 1 225 3000-3600
32 x2.5 1 225 3000-3600
38 x1.5 1.2 225 3000-3600
38 x2.5 1.2 225 3000-3600
11
WARRANTY
5.WARRANTY
MASTERPACproductsarecovered bywarrantyforaperiodoftwelve(12)monthsfromthe
dateofpurchaseagainstdefectsinmaterialorworkmanshipprovided that:
lTheproductconcernedhasbeenoperated andmaintainedinaccordancewiththe
operatinginstructions.
lHasnotbeendamagedbyaccident,misuseorabuse.
lHasnotbeentamperedwithorrepairedbyanyunauthorizedperson.
The ownerisresponsibleforthe costoftransportationtoandfromthe authorized repairer
andthe unitisat theownersrisk whileintransit toandfromtherepairer.
Impactdamageisnotcoveredunderwarranty.Clutchesarenotcoveredunderany
warranty.
EnginesareofficiallyguaranteedbyHondamanufacturer.Pleaserefertotheannex
forenginewarranty.
12
MAINTENANCERECORD
PREVENTATIVE MAINTENANCEAND ROUTINESERVICEPLAN
The machine hasbeenassembledwithcareand will provideyearsof service.Preventative
maintenanceandroutineserviceareessentialtothe longlifeofyourmachine.Afterreading
throughthismanualthoroughly,youwill findthat you candosomeoftheregular
maintenancebyyourself. However, wheninneedofpartsormajorservice,besuretosee
yourdealer. Foryourconveniencewehaveprovided thisspacetorecordrelevantdata
aboutyourmachine.
InvoiceNumber: Type of Machine:
DatePurchased: DealerName:
SerialNumber: DealerPhone:
REPLACEMENTPARTSUSED MAINTENANCELOG
PARTNO. DESCRIPTION
QTY COST DATE DATE OPERATION
MPG PORTABLE CONCRETE
VIBRATOR POKER DRIVE
PARTS LIST
RR
PARTSLIST
MPGSERIES
1
ITEM NO. PARTS NO. DESCRIPTION QTY REMARK
1GB/T5783 BOLT 8X20-8.8 1
2 GB/T859-M8 WASHER 8 1
3 GB/T96 WASHER 8 1
4 GB/T5783 BOLT M6X14-8.8 3
5 GB/T859-M6 WASHER 6 3
6BG431.1.1 SHOULDER FRAME COMP. 1
7GB/T276 BEARING 6002-2Z/P6 1
8 BG431.1-1 BEARING HOLDER 1
9GB/T6170 NUT M5 4
10 GB/T848 WASHER 5 8
11 BG520A.1A.1 WHIRLABOUT 1
12 BG431.3 CUSHION RUBBER COMP. 4
13 GB/T859-M5 WASHER 5 4
14 PBP.03.01 STAND 1
15 BG431.2 SHOULDER BELT ASSY 1
16 BG305.2.1 PIN 1
17 GB/T894.1 STOP RING 15 1
18 GB/T276 BEARING 6202-2RZ/P6 1
19 GB/T893.1 STOP RING 35 1
20 BG-328.8.1 CLUTCH DRUM COMP. 1
21 BG430.2.1-1 CLUTCH CASE 1
22 GB/T9074.13 SCREW M6X20 4
23 PBP.01.02-1 HOSE JOINT (32MM) 1 FOR MPG3215 MPG3225
PBP.01.02-2 HOSE JOINT (38MM) 1 FOR MPG3815 MPG3825
24 PBP.01.01-1 HOSE COUPLING (32MM) 1 FOR MPG3215 MPG3225
PBP.01.01-2 HOSE COUPLING (38MM) 1 FOR MPG3815 MPG3825
25 MPG.01.05-1 CONNECTOR(32MM) 1 FOR MPG3215 MPG3225
MPG.01.05-2 CONNECTOR(38MM) 1 FOR MPG3815 MPG3825
26 PBP.02.04-1 ECCENTRIC BEARING (32MM) 1 FOR MPG3215 MPG3225
PBP.02.04-2 ECCENTRIC BEARING (38MM) 1 FOR MPG3815 MPG3825
27 MPG.01.03-1 HOUSING(32MM) 1 FOR MPG3215 MPG3225
MPG.01.03-2 HOUSING(38MM) 1 FOR MPG3815 MPG3825
28 MPG.01.01-1 POINT (32MM) 1 FOR MPG3215 MPG3225
MPG.01.01-2 POINT (38MM) 1 FOR MPG3815 MPG3825
29 MPG.01.02 BEARING (NSK) 4
30 PBP.01.03-1 SHAFT JOINT (32MM) 1 FOR MPG3215 MPG3225
PBP.01.03-2 SHAFT JOINT (38MM) 1 FOR MPG3815 MPG3825
31 PBP.01.05.01-1 HOSE (32MM+1.5M) 1 FOR MPG3215
PBP.01.05.01-2 HOSE (32MM+2.5M) 1 FOR MPG3225
PBP.01.05.02-1 HOSE (38MM+1.5M) 1 FOR MPG3815
PBP.01.05.02-2 HOSE (38MM+2.5M) 1 FOR MPG3825
32 PBP.01.04.01-1 FLEXIBLE SHAFT(32MM+1.5M) 1 FOR MPG3215
PBP.01.04.01-2 FLEXIBLE SHAFT(32MM+2.5M) 1 FOR MPG3225
PBP.01.04.02-1 FLEXIBLE SHAFT(38MM+1.5M) 1 FOR MPG3815
PBP.01.04.02-2 FLEXIBLE SHAFT(38MM+2.5M) 1 FOR MPG3825
33 GB6170-M4 BOLT M4 2
34 GB97.1-4 NUT 1
35 PBP.03.02 ON OFF SWITCH 1
36 PBP.03.03 THROTTLE WIRE 1
37 PBP.03.04 THROTTLE LEVER 1
38 CHINESE 1.5HP PETROL ENGINE 1
PARTSLIST
MPGSERIES
2
This manual suits for next models
3
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