master mechanic 134456 User manual

18V CORDLESS RECIPROCATING SAW
134456
Owner’s Manual
Manufactured For and Distributed By
True Value® Company, Chicago, IL
©2011 True Value Company
Made in China
PRODUCT SPECIFICATIONS
RECIPROCATING SAW
Battery:
18V Ni-Cd
Speed:
0–2,700 SPM (no load)
Stroke Length:
7/8 “(22.2 mm)
Maximum cutting depth in wood:
3 9/64” (80 mm)
Maximum cutting depth in steel:
15/64” (6.0 mm)
Maximum cutting depth in copper
or plastic pipe:
15/64” (6.0 mm)
Blade change system:
Tool-less
Weight:
5 lb 9 oz (2.5 kg)
BATTERY & CHARGER
Battery voltage:
18V
Charger:
1 Hour, Class 2
Charger input:
120V AC, 60 Hz, 60W
Charger output:
18V DC, 2.2 AMP
Need Assistance?
Call us on our toll free customer support line:
1-866-349-8665 Monday –Friday from 9am to 5pm
Eastern Standard Time
Technical questions
Replacement parts
Parts missing from package

2
Product specifications ………….…………………………………………………….
1
Table of contents ……………………………………………………………………...
2
General safety warnings ……………………………………………………………..
3–4
Eye, ear & lung protection ……………………………………………………………
3–4
Electrical safety ……………………………………………………………………….
4
Power tool safety ……………………………………………………………………...
5–7
General safety rules …………………………………………………………………..
5
Work area ………………………………………………………………….................
5
Electrical safety ……………………………………………………………………….
5
Personal safety ………………………………………………………………………..
5–6
Power tool use and care ……………………………………………………………..
6
Battery tool use and care …………………………………………………………….
7
Service ………………………………………………………………………
7
Specific safety rules …………………………………………………………………..
8
Battery & charger safety ……………………………………………………………..
9
Battery pack recycling ………………………………………………………………..
10
Symbols ………………………………………………………………………………..
11
Know your reciprocating saw ………………………………………………………..
12
Accessories ……………………………………………………………………………
12
Contents ……………………………………………………………………………….
13
Assembly and operation ……………………………………………………………..
14–21
Charging the battery pack ……………………………………………………………
14
Installing the battery pack on the reciprocating saw ………………………………
15
Installing a blade ………………………………………………………………………
15
Removing a blade …………………………………………………………………….
16
Adjusting the pivoting shoe …………………………………………………………..
16
lock-out switch ………………………………………………………………………...
16
Variable speed trigger switch ………………………………………………………..
17
Materials you can cut …………………………………………………………………
17–18
General cutting ………………………………………………………………………..
19
Plunge cutting …………………………………………………………………………
20
Metal cutting …………………………………………………………………………...
21
Maintenance …………………………………………………………………………..
22
Exploded view …………………………………………………………………………
23
Parts list ………………………………………………………………………………..
24–25
Warranty ……………………………………………………………………….………
26
TABLE OF CONTENTS

3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended
periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions. The important
precautions, safeguards and instructions appearing in this manual are not
meant to cover all possible situations. It must be understood that common
sense and caution are factors which cannot be built into the product.
!

4
ELECTRICAL SAFETY
OVERHEATING AND FIRE HAZARD
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120V AC operation. It must be connected
to a 120V AC, 15 AMP circuit that is protected by a time-delayed fuse or
circuit breaker. To avoid shock or fire, replace power cord immediately if it
is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.
!
WARNING: Ventilation openings in batteries and chargers must always be
open to allow cooling air to circulate freely. Air vents that are blocked,
restricted or covered may result in the battery or charger overheating.
Overheating may lead to damage to the tool or cause a fire, resulting in
possible serious injury.
!

5
WARNING: Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for
future reference.
Work area safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence
of flammable liquids, gases or dust.
Power tools create sparks which may
ignite the dust or fumes.
Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce risk
of electric shock.
Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric
shock.
If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of a ground fault circuit interrupter
(GFCI) reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the
influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing
protection used for appropriate conditions
will reduce personal injuries.
Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energizing power tools
that have the switch on invites accidents.
POWER TOOL SAFETY
!

6
PERSONAL SAFETY –cont’d
Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating
part of the power tool may result in
personal injury.
Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of
dust collection can reduce dust-related
hazards.
Power tool use and care
Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it was
designed.
Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive
safety measures reduce the risk of starting
the power tool accidentally.
Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power
tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained
power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
Hold power tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact
hidden wiring or its own cord. Contact
with a “live“wire will make exposed metal
parts of the tool “live“and shock the
operator.
Use clamps or another practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body leaves it unstable and
may lead to loss of control.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE

7
Battery tool use and care
Recharge only with the charger
specified by the manufacturer. A charger
that is suitable for one type of battery pack
may create a risk of fire when used with
another battery pack.
Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk of
injury and fire.
When battery pack is not in use, keep it
away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects that can
make a connection from one terminal to
another. Shorting the battery terminals
together may cause burns or a fire.
Under abusive conditions, liquid may
be ejected from the battery; avoid
contact. If contact accidentally occurs,
flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid
ejected from the battery may cause
irritation or burns.
Service
Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tool is
maintained.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE

8
WARNING: Know your
reciprocating saw. Do not plug in the
tool until you have read and understand
this Instruction Manual. Learn the tool’s
applications and limitations, as well as
the specific potential hazards related to
this tool. Following this rule will reduce the
risk of electric shock, fire, or serious injury.
Always wear eye protection.
Any power tool can throw
foreign objects into your eyes
and cause permanent eye
damage. ALWAYS wear safety goggles
(not glasses) that comply with ANSI safety
standard Z87.1. Everyday glasses have
only impact resistant lenses. They ARE
NOT safety glasses.
WARNING: Glasses or goggles
not in compliance with ANSI Z87.1
could cause serious injury when they
break.
WARNING: Always use hearing
protection when sawing, particularly
during extended periods of operation.
DANGER:Always remove the
battery before changing the blade and
when making any adjustments.
Do not wear gloves, neckties or loose
clothing.
Hold the tool by its insulated gripping
surfaces when performing an operation
where the saw blade may contact hidden
wiring or its own cord. Contact with a “live”
wire will make exposed metal parts of the
tool “live” and shock the operator.
Always hold the tool with two hands.
Attempting to control the tool with only one
hand is dangerous. It could result in loss of
control and serious injury.
Never hold the workpiece in one hand and
the tool in the other hand when sawing.
Never place the hands near or below the
cutting surface. Clamp the workpiece and
guide the tool with both hands.
Always make sure the work surface is free
from nails and other foreign objects.
Cutting into a nail can cause the blade and
the tool to jump and damage the blade.
Never lay the workpiece on hard surfaces
like concrete, stone, etc. The protruding
blade may cause tool to jump.
After changing a blade or making
adjustments, make sure the blade clamp is
holding the blade securely. Loose blades
could be violently thrown from the tool.
Never use dull or damaged blades. Sharp
blades must be handled with care.
Damaged blades can snap during use.
Dull blades require more force to cut the
workpiece, possibly causing the blade to
break.
Never touch the blade during or
immediately after use. After use the blade
is too hot to be touched.
SPECIFIC SAFETY RULES
!
!
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
!

9
WARNING: Only use the
diagnostic charger supplied with this kit
to charge the 18V Ni-Cd battery.
Charging any other batteries may
damage the charger and possibly cause
serious injury.
Do not store or carry the battery in a
manner in which metal objects could
contact the exposed metal end. Do not
place the battery in aprons, pockets,
drawers, etc. with loose nails, screws, keys
etc. The battery could short circuit causing
a fire, personal injury or damage to the
battery.
Never attempt to open the battery for any
reason. If the housing of the battery breaks
or cracks, immediately discontinue use
and do not recharge.
Do not charge the battery if it is wet or
shows any evidence of corrosion.
A small leakage from the battery may
occur under extreme usage, charging or
temperature conditions. This does not
indicate a failure. However, if the outer
seal is broken and this leakage gets on
your skin, follow these steps:
1. Wash immediately with soap and
water.
2. Neutralize with a mild acid such as
lemon juice or vinegar.
3. If liquid gets into your eyes, flush
immediately with clean water for a
minimum of 10 minutes and seek
medical attention.
NOTE: The battery liquid is slightly acidic.
Do not incinerate the battery. It can
explode in a fire.
Do not use an extension cord. Plug the
charger cord directly into an electrical
outlet.
Use the charger only in a standard
120V, 60 Hz electrical outlet.
Do not use the charger in wet or damp
conditions. It is intended for indoor use
only. Do not use the charger near sinks or
tubs. Do not immerse the charger in water.
Do not allow the cord to hang over the
edge of a table or counter or touch hot
surfaces. The charger should be placed
away from sinks and hot surfaces.
Do not use the charger to charge any
batteries other than the reciprocating saw
batteries. Other batteries may explode.
Do not operate charger if the cord or plug
is damaged. Replace the damaged cord
and plug immediately.
Do not operate the charger if it has
received a sharp blow, been dropped or
otherwise damaged in any way. Have a
qualified technician examine the charger
and repair it if necessary. Do not
disassemble the charger.
Do NOT charge the batteries when the
work area or the battery temperature is at
or below 0° C (32° F) or above
45° C (113° F).
Unplug the charger when not in use and
before cleaning or maintenance.
BATTERY & CHARGER SAFETY
!

10
BATTERY PACK RECYCLING
To preserve our natural resources, please
recycle or dispose of batteries properly.
The batteries charged by this charger may
contain chemicals and metals that are
harmful to the environment. Never dispose
of re-chargeable batteries in your normal
household garbage or in landfill sites as
they will add to the pollution of the
environment.
Please call 1-800-822-8837 for the location
of your nearest RBRC battery recycling
location.
BATTERY & CHARGER SAFETY

11
This symbol designates that this tool is
listed with U.S. requirements by
ETL Testing Laboratories, Inc.
Conforms to UL Std. 60745-1 and
60745-2-11.
3042597
JD522318
LISTED
V
Volts
A
Amperes
Hz
Hertz
W
Watts
kW
Kilowatts
Microfarads
L
Liters
kg
Kilograms
H
Hours
N/cm2
Newtons per square
centimeter
Pa
Pascals
OPM
Oscillations per minute
Min
Minutes
S
Seconds
or a.c.
Alternating current
Three-phase alternating
current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof
construction
Watertight construction
Protective grounding at
grounding terminal,
Class I tools
Revolutions or
reciprocations per
minute
Diameter
Off position
Arrow
Warning symbol
Wear your safety
glasses
SYMBOLS
WARNING: Some of the following symbols may appear on the
reciprocating saw. Study these symbols and learn their meaning. Proper
interpretation of these symbols will allow for more efficient and safer
operation of this tool.
!

12
AVAILABLE ACCESSORIES
WARNING: Use only reciprocating
saw blades that are recommended for
this reciprocating saw. Follow the
instructions that accompany the
accessories. The use of improper
accessories may result in injury to the
operator or damage to the reciprocating
saw.
Before using any accessory, carefully read
the instructions or the owner’s manual for
the accessory.
Reciprocating saw blades
Replacement 18V battery 134458
Replacement 18V charger 134457
WARNING: If any part is missing or
damaged, do not plug the reciprocating
saw into the power source until the missing
or damaged part is replaced.
KNOW YOUR RECIPROCATING SAW
ACCESSORIES
!
!
Pivoting shoe
adjusting
screws
Variable
speed trigger
switch
Lock-out
switch
Pivoting
shoe
Tool-less
blade clamp
Main
handle
Air vents
Battery

13
CONTENTS
Carefully unpack the reciprocating saw.
Compare the contents against the
“RECIPROCATING SAW COMPONENTS”
chart at right.
NOTE: See illustration of the reciprocating
saw below.
WARNING: To avoid fire or toxic
reaction, never use gasoline, naphtha,
acetone, lacquer thinner or similar
highly volatile solvents to clean the
tool.
!
RECIPROCATING SAW
COMPONENTS
KEY
DESCRIPTION
QTY
A
Reciprocating saw
1
B
Battery
1
C
4 mm hex key
1
D
Saw blades
6” (152 mm) wood
cutting blade
6” (152 mm) metal
cutting blade
1
1
E
1-Hour Fast Charger
1
Owner’s Manual
1
CONTENTS

14
CHARGING THE BATTERY PACK
1. Place the battery charger (1) in a dry
location near a 110–120V 60 Hz
electrical outlet (Fig. 1)
2. Turn the battery (2) upside down and
slide it onto the charger.
NOTE: Make sure the grooves (3) in the
sides of the battery slide over the matching
tabs on the charger (4) until the battery
latch “clicks“ into place.
3. Plug the battery charger into the 110–
120V 60 Hz wall receptacle.
NOTES:
a) When the charger is plugged into the
wall receptacle and NO battery is on the
charger, the green indicator light (5) will
turn ON indicating the charger is “live”.
b) When a discharged battery is installed
on the charger, the green indicator light will
turn OFF and the red indicator light (6) will
FLASH. The flashing red indicator light
indicates the battery is being charged.
c) If the red indicator light does not come
ON, check to make sure battery pack is
slid fully onto the charger and the electrical
outlet is working properly.
d) See Fig. 2 at right for other indicator
light functions.
e) A new battery pack or one that is
completely run down should be charged
for 2 hours. After normal use, a battery
pack should be fully charged in about one
hour.
f) It is normal for the battery charger to
hum and be warm to the touch during
operation.
g) If the battery pack does not charge
properly, check to make sure the electrical
outlet is “live”.
h) Do NOT charge batteries when the work
area or the battery temperature is at or
below 0°C (32° F) or above 45°C (113° F).
ASSEMBLY AND OPERATING
Fig. 1
Green
Light
Red
Light
Battery
Inserted
Into
Charger
Charging
Status
ON
OFF
NO
Charger
connected
to power
supply
OFF
Flashing
YES
Battery
being
charged
ON
OFF
YES
Battery fully
charged
OFF
ON
YES
Battery
defective or
bad contact
ON
ON
YES
Battery too
hot or too
cold to be
charged
Fig. 2

15
INSTALLING A BATTERY ON THE
RECIPROCATING SAW
1. Remove the discharged battery (1)
from the reciprocating saw by pressing
downward on the battery release
button (2) and sliding the battery
backward until it is removed from the
reciprocating saw handle (3) (Fig. 3).
2. Slide the fully charged battery onto the
matching keys (4) in the reciprocating
saw handle where the discharged
battery has been removed.
NOTE: Make sure the slots in the battery
are fully engaged with the mounting keys
in the reciprocating saw handle. The
battery release button will “click” into place
when the battery is fully installed.
WARNING: Do not immerse the
battery pack in water. Sudden cooling
could cause a hot battery to explode or
leak.
INSTALLING A BLADE
WARNING: Always remove the
battery from the tool before installing or
removing a blade or adjusting the saw
in any way.
1. To install a blade in the saw, rotate
the blade locking sleeve (1) clockwise
(Fig. 4).
2. Insert the appropriate blade (2) into
the blade slot (3) as far as it will go.
3. Release the blade locking sleeve.
NOTE: The blade will automatically be
locked into the blade holder. Pull outward
on the blade to ensure it is properly locked
into the blade holder.
ASSEMBLY AND OPERATING
Fig. 3
!
!
Fig. 4

16
REMOVING A BLADE
To remove a blade, simply rotate the blade
locking sleeve clockwise and remove the
blade from the blade holder.
ADJUSTING THE PIVOTING SHOE
The pivoting shoe will pivot to follow the
angle of the blade to the workpiece. This
action ensures the flat surface of the shoe
is against the workpiece for better cutting
action and easier control of the saw.
The shoe can be adjusted in or out,
allowing the use of the blade teeth at
different points on the blade. This will
provide longer blade life as one section of
the blade becomes dull.
1. To adjust the pivoting shoe (1), loosen
the two pivoting shoe hex screws (2)
on the lower side of the saw using the
5/32" (4 mm) hex key (3) (Fig. 5).
2. Slide the pivoting shoe in or out until it
is in the appropriate position.
3. Lock the pivoting shoe in place by
tightening the pivoting shoe hex
screws.
4. Pull outward on the pivoting shoe to
ensure it is firmly locked in place.
LOCK-OUT SWITCH
The lock-out switch (1) is a safety device
designed to reduce the possibility of a user
accidentally starting the saw (Fig. 6). This
switch must be pressed before the trigger
switch (2) can be squeezed.
NOTE: The lock-out switch can be pressed
from either the left or right side of the
handle.
ASSEMBLY AND OPERATING
ASSEMBLY AND OPERATING
Fig. 5
Fig. 6

17
VARIABLE SPEED TRIGGER SWITCH
The trigger switch turns the reciprocating
saw ON and Off as well as controlling the
speed.
1. To turn the saw ON, press the lock-
out switch (1) with your thumb (Fig. 7).
2. While holding the lock-out switch in
the pressed position, squeeze the
trigger switch (2) to start the saw.
3. Once the saw starts, release the lock-
out switch. The saw will remain
running until the trigger switch is
released.
NOTE: The trigger switch also controls the
speed at which the saw runs. The more
you squeeze the trigger, the faster the saw
will run.
4. To turn the saw OFF, release the
trigger switch.
NOTE: To re-start the saw, the lock-out
switch must be pressed again before the
trigger switch is squeezed.
MATERIALS YOU CAN CUT
This reciprocating saw is a versatile tool
that allows you to cut many different types
of materials. Some of these materials
include:
Wood products such as lumber,
hardwood, plywood, composite board,
and paneling
Drywall
Fiber board and plastic
Metals, such as pipe, steel rods, sheet
steel, aluminum, brass, and copper.
ASSEMBLY AND OPERATING
Fig. 7

18
MATERIALS YOU CAN CUT –cont’d
NOTE: There are many different types of
blades available. Generally, there are
metal cutting blades (fine teeth) and wood
cutting blades (coarse teeth). Use the
correct blade for your application. The
packaging on the blade will indicate the
type of materials each blade is designed to
cut.
ASSEMBLY AND OPERATING
For safety reasons, the operator
must read the sections of this
Owner’s Manual entitled "GENERAL
SAFETY WARNINGS", "POWER
TOOL SAFETY", "SPECIFIC SAFETY
RULES", "BATTERY & CHARGER
SAFETY" and "SYMBOLS" before
using this reciprocating saw.
Verify the following every time the
reciprocating saw is used:
1. The blade is sharp and in good
condition.
2. The blade is firmly clamped in
the blade holder.
3. The workpiece is properly
secured.
4. Safety glasses and hearing
protection are being worn.
Failure to observe these safety rules
will significantly increase the risk of
injury.
WARNING
!

19
GENERAL CUTTING
1. Clearly mark the workpiece to locate
the position of the cut.
2. Hold smaller workpieces with a vice.
Clamp larger workpieces to a
workbench or table.
DANGER: Any workpiece that is
not adequately clamped in place may
come loose and cause serious injury.
Never hold the workpiece with your
hand.
3. Make sure there are no nails, screws,
clamps or foreign materials in the path
of the saw blade.
4. Hold the saw away from your body
and in front of you (Fig. 8).
5. With both hands firmly gripping the
saw, and with the blade NOT in
contact with the surface to be cut,
start the saw by pressing the lock-out
switch and squeezing the trigger
switch.
6. Once the saw has reached the
desired speed, place the adjustable
pivoting shoe against the workpiece
and gradually bring the moving blade
into contact with the workpiece at the
appropriate location.
CAUTION: Do not force the saw.
Use only enough force to keep the
blade cutting. Excessive pressure on
the blade will cause it to bend and twist,
which may result in breaking the blade.
!
ASSEMBLY AND OPERATING
!
Fig. 8

20
PLUNGE CUTTING
1. Clearly mark the workpiece to locate
the position of the cut.
2. Clamp the workpiece to a workbench
or table (Fig. 9).
NOTE: Make sure the area to be cut is
clear under the workpiece so that the
blade will not come into contact with
anything other than the workpiece.
3. Select a convenient starting point in
the area to be cut out. Place the tip of
the blade over that point.
4. Rest the lower edge of the adjustable
pivoting shoe on the workpiece and
hold it firmly in that position,
maintaining a shallow cutting angle.
5. Press the lock-out switch and squeeze
the trigger switch to start the saw.
WARNING: Make sure the blade
does not touch the workpiece until the
saw reaches full speed. Loss of control
and possible injury could result.
6. With the saw running at full speed,
slowly tilt the saw until the tip of the
blade contacts the workpiece and
begins to cut. After the blade cuts
through the workpiece, tilt the saw
upward until the blade is
perpendicular to the workpiece.
ASSEMBLY AND OPERATING
!
Fig. 9