Master Quality Power ZJQ5116 User manual

INSTRUCTION
MANUAL
DRILL PRESS
PTI 001 6
Model: ZJQ5116
LISTED
PRlU PRESS
1EB

SAFETY AT WORK
1 Fix this product tightly to the bench or ground before using it, then may connect it to the
electric source to use.
2 KEEP GUARDS IN PLACE and in working order.
3 REMOVE ADJUSTING KEYS AND WRENCHES, Form habit of checking to see that
keys and adjusting: wrenches are removed from tool before turning it on.
4 KEEP WORK AREA CLEAN.Clurtered areas and benches invite accidents.
5 DON'T USE IN DANGEROUS ENVTRONMENT. Don' t use power zoois in damp or wet
locations or expose them to rain. Keep work area well lighted.
6 KEEP CHILDREN AWAY.Al1 visitors should be kept safe distance from work area.
7 MAKE WOKSBOP KID PROOF with padlocks. master switches, or by removing starter
keys.
8 DON'T FORCE TOOL. It will do the job better and safer at the sate for which it was
designed.
9 USE RIGET TOOL. Don ' t force tool or attachment to do a job for which ir was not
designed.
10 USE PROPER EXIENSION CORD. Mzke sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in Ioss of
power and everheating .Table I shows the correct size to use depending on cord leng~h and
nameplate ampere rating. If in dout,
use the next heavier gage. The smaller the gage
number, the heavier the cord.
11 WEAR PROPER APPAREL. Do not wear loose clorhing, gloves, neckties, rings,
braceIets, or other jewelry which may get caught in moving parts. Nonslip footwear is
recommended. Wear protective hair covering to conrain long hair.
12 ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact resistant 'lenses. They are KOT safety
glasses.
12 SECURE WORK, Use clamps or a vise to hold work when practical. It ' safer then using
your hand and it frees both hands to operate tool.
14 DON'T
OVERREACH. Keep proper footing and balance all times.
SAFETY AT WORK
1 Fix this product tightly to the bench or ground before using it, then may connect it to the
electric source to use.
2 KEEP GUARDS IN PLACE and in working order.
3 REMOW ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that
keys and adjusting wrenches are removed from tool before turning it on.
4 KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5 DON'T USE IN DANGEROUS ENVTRONMENT. Don' t use power tools in damp or wet
locations or expose them to rain, Keep work area well lighted.
6 KEEP CHILDREN AWAY.AI1 visitors should be kept safe distance from work area.
7 MAKE WOKSBOP KID PROOF With padlocks. master switches, or by removing starter
keys.
8 IDON'T FORCE TOOL. It will do the job better and saEer at the rate for which it was

designed.
9 USE RIGET TOOL. Don' t force too1 or attachment to do a job for which it was not
designed.
10 USE PROPER EXIENSION CORD. Make sure your extension cord is in good condition.
When using an extension cord. be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss If
power and everheating. Table I shows the correct size to use depending on cord length and
nameplate ampere rating. If in dout, use the next heavier gage. The smaller the gage
number, the heavier the cord.
11 WEAR PROPER APPAREL. Do not wear loose clothing , gloves, neckties, rings,
bracelets, or other jewelry which may get caught in moving parts. NonsIip footwear is
recommended. Wear protective hair covering to contain long hair.
12 ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty . Everyday eyeglasses only have impact resistant lenses. They are NOT safety
glasses.
13 SECURE WORK. Use damps or a vise to hold work when practical. It * s sfer then using
your hand and it frees both hands to operate tool.
14 DON'T OVERREACH. Keep proper footing and balance all times.
15 MAINTAIN TOOLS WITH CARE. Keep tool sharp and clean for best and safest
perfofmance . Follow instructions for lubricating and changing accessories.
16 DISCONNECT TOOLS before servicing, When changing accessories. Such as blades,
bits, cutters, and the like.
17
REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in.
18 USE RECOMMENDED ACCESSORIES. ConsuIt the owner's manuaI for recommended
accessories. The use of improper accessories may cause risk of injury to persons.
19 NEVER STAND ON TOOL Serious injury couId occur if the tool is tipped or if the cutting
tool is unintentionally contacted.
20 CHECK DAMAGED PARTS. Before further use of the twl, a guard or other part that is
damaged hould be carefully checked to determine that it will operate properly and perform
its intented function check for alignment of moving parts binding of moving parts,
breakage of parts. Mounting and any other conditions that: may affect its operation. A
guard or other part that is damaged should be broperly repared or relaced.
21 DIRECTION OF F'F,ED. Feed work into a blade or cutter against the direction of rotation
of the blade or cutter only.
22 NEVER LEAVE TOOL RUNNING UNATTNED. TURN POWER OFF.bn't leave tml
until it comer to a complete stop.
Table 1
Minimum gage for cod
Ampere Rning
Volts
115V
More Then
0
6
Not More Than
6
10
Total length of cord in feet
2.5A
18
4.8A
AWG
16
18 1 16

WARNING
For Your Own Safety Read Instruction
Manual
Before Operating Drill Press
. Wear eye protection.
. Do not wear glovers, necktie or loose clothing.
Clamp workpiece or brace against column to prevent rotation.
Use recommended speed for driIl acceccories and wordpiece material
Speed at which the tool should be operated, in accordance with pertinent factors such as the
dimensions and material of the workpiece.
For use with dril bits 16mm dianlerer or less.
Ese only chuck key provided with rhe drill press by the manufacturer or a duplicate of it. The
chuck key provided is spring loaded to ensure removal of the key before the drill press can be
rurned on.
Use the mounting holes provided in the base to secure the too1 to the surporting structure if,
during normal operatior,, there is any tendeney for the tool to tip over, slide or walk on the
supporting surface.
The
On - Off swirch has a locking feature. This fearure is intended to help prevent
unauthorized and possible hazardous use by chiluren and others. To lock swirch in OFF
position, remove switch toggle.
USING THE DRILL
InsertinglRemoving Drill Bits.
1 Lift safety guard and rotate the chuck
as shown in the diagram on the right.
2
Place the drill bit in the chuck.
3 Put the chuck key in each hole in turn
and righten very firmly.
4
Lower chuck to ensure tye chuck has
enough travel to go through the work,
if nor lift up the workpiece rest and
line up the hole in the centre of the
rest with the drill bit.
Operating the drill
1 Set the desired speed by adjusting the belt.
2
Connect the plug to a mains socker.
3 Press the button upward to start the drill.
4
To stop the drill, Press the button downward

GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown. grounding provides a path of least resistance for
electric current to reduce the rist of electric shock. This tools is equipped with an electric cord
having an equipment - grouding conductor and a grouding plug. The plug must be pIugged
into a matching outlet that is properly installed and grounded in accordance with all local codes
and ordinance.
Do not modify the plug provided, if will not fit the outlet, have the proper outlet instaIIed by
a
qualified electrician.
Improper connection of the equipment - grounding conductor can result in a risk of electric
shock. The conductor with insulation leaving at outer surface that is green with or without
yellow stripes is the equipmenr: - grouding conductor. If repair or repIacement of the electric
cord or plug is necessary, do not connect the equipent
-
grouding conductor to a ave
rermmal.
Check with a qualified electrician or serviceman if the grounding instrucrions are not
completely understood. or if ir. doubt as to whether the tools is properly grounded.
Cse only 3 - wire extension cords that have 3 - prong grounding plugs and 3 - pole receptacle^
that accept the tool's plug.
Repair or relpace damaged or worn cord immediately.
This
tool is intended for use on a circuir that has ar. outler that looks Iike the one iIIustated in
sketch A in Figure. The tool has a grouding plug that looks like the plug illustrated in Sketchin
Figure. A temporany adapter, which looks like the adapter illustrated in Sietches 8 and C may
he used to conncet this plug to a 2 - pole reccptacle as shown in Sketches E and C if a properly
grounded outlet is not available. The temporary adapter should he used only until a properly
grounded outlet can be installed by a qualified electrician. The green - colored rigid car, lug ,
etc. extending from the adapter must be connected to a premanent grounci such as a properly
grounded outlet box and the lik.
GROUNDING METHODS
GROUNDED
+ ourmt eox +
tBI
GHANGING SPEEDS
To change spindle speed, loosen the slide bar bolr , on the sight side of the head. Slide the
motor toward the front of the drill press and then tighten the slide bar bok. This will loosen the
belt and permir relocating rhe belt to the desired pulley for the required spindle speed. After
selection has been made, loosen the slide bar boIt , slide the motor toward the rear of the drill
press and tighten the slide bar bolt again , check the belt for proper tension and make any final
adj ustrnent .
MAINTENANCE
After using the machine you have to dean it completely and lubricate all sliding and moving
parts, For your own safety, turn switch "OFF" and remove plug from power source outlet
before rnaintainig or lubricating your drill press.

PART LIST
PART NO.
NAME
1 1 Base
2
I Flanged coloumn Base
3 / Fixing Screw
4 1 ~olournn
NAME
38 I Washer
39 I Adjusting shaft
40 I Shaft
I
41 1 Washer
PARTNO.
5 Solt
& V-Belt
6
7
8
Teeth
43 1 Pulley Spindie
Table Lock Handle
j 44 1 ~ulle~
Table Bracket
1 45 ! Bearing
9 1 Angle Scale I 46 ( Pulley cover
10 1 Working Table Holder 1 47 ! Washer
11
12
13
14
15
16
17
18
Worm Pinion 1 48 1 hlt
I
Handle I 49 I V-Belt
1
Gear SO / Eiectric Cord
Pin 1 5 1 I Washer
Locking Handle 52 j Bearing
I
1 Working Table I 53 I Nut
I
Ring I
54 [ Keyway Spindle
Bolt. 1 55 1 Spindle Pulley
-1
19
20
2 1
22
23
I 4
Depth Lndicator 1 56 I Nut
. - . - - - - - -
Handle Seat I 57 ; Fixing Screw
I
Handle
53
Handle Tip 1 59
Depth Scale I 60
--
Nut
Spring Cover
Spring

TROUBLE SHOOLTING
- - .. --
Warning: Far your own safety, turn switch '* Off" and
always remove plug from power source outlet before trouble
shooting.
Trouble probabte Cause Remedy
Noisy operation
1. Incorrect belt tension 1. Adjust tension
2. Dry spindle
2. Lubricate spindle
see '7lubricationW
section
3. Lmse spindle pulley or motor 3. Tighten set screws in
pulley pulleys
1. Incorrect speed
2. Chips not corning out of hole
3. Dull it
Bit bums or smokes
4. Reeding too slow
5. Not lubricated
6. Bit runing backwards
1. Change speed
2. Retract bit frequently
to clear chips
3. Sharpen of replace bit
4. Feed fast enough
allow drill to cut
5. Lubricate bit
6. Check motor rotation
Excessive drill
runout or wobble
I. Bent bit
1. Use a straight bit
2. Worn spindle bearings 2. Replace bearings
3. Bit not properly installed in 3. Install bit properly
chuck
4. Chuck not properly installed 4. Install chuck ~roperly
1. Workpiece pinching bit or 1. Support of clamp workpiece
hill binds
excessive feed pressure
2. Improper belt tension 2. Adjust tension
Work piece tron 1. Not supported of clamp 1. Support of clamp workpie
I- fm hamd P~OW~~Y