MasterCraft 055-0216-8 User manual

warnings
IMPORTANT:
Please read this manual carefully before operating the generator and save it for reference.
GAS-POWERED PORTABLE GENERATOR
MODEL NO. 055-0216-8
INSTRUCTION
MANUAL

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SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions.
Read all instructions and follow them with use of this product.
TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY DEFINITIONS 4
IMPORTANT SAFETY INSTRUCTIONS 5
CONTROLS AND FEATURES 15
ASSEMBLY 19
OPERATION 24
MAINTENANCE 33
STORAGE 38
GENERATOR SPECIFICATIONS 41
ENGINE SPECIFICATIONS 41
OIL SPECIFICATIONS 42
FUEL SPECIFICATIONS 42
BATTERY SPECIFICATIONS 42
TEMPERATURE SPECIFICATIONS 42
TROUBLESHOOTING 54
WARRANTY INFORMATION 56

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SAFETY DEFINITIONS
The purpose of safety symbols is to draw your attention to possible dangers. The safety symbols,
and their explanations, require your careful attention and understanding. The safety warnings do
not by themselves eliminate any danger. The instructions or warnings they give are not substitutes
for proper accident–prevention measures.
SAFETY DEFINITIONS
DANGER!
• DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
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WARNING!
• WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
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CAUTION!
• CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTE:
NOTE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).

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IMPORTANT SAFETY INSTRUCTIONS
DANGER!
• Generator exhaust contains carbon monoxide, a colourless, odourless, poisonous
gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you
start to feel dizzy or weak, get to fresh air immediately.
• Operate generator outdoors only in a well–ventilated area and point
exhaust away.
• DO NOT operate the generator inside any building, including garages, basements,
crawlspaces and sheds, enclosure or compartment, including the generator
compartment of a recreational vehicle.
• DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents
or other openings.
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DANGER!
• Using a generator indoors can kill you in minutes. Generator exhaust contains
carbon monoxide. This is a poison you cannot see or smell.
• NEVER use inside a home or garage, EVEN IF doors and windows are open.
• ONLY use OUTSIDE and far away from windows, doors,
and vents.
• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide
alarms with battery back-up according to the manufacturer’s instructions.
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WARNING!
• Although the generator contains a spark arrester, maintain a
minimum distance of 5’ (1.5 m) from all combustible materials.
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DANGER!
• Operate equipment with guards in place.
• Rotating parts can entangle hands, feet, hair, clothing and/or accessories.
Traumatic amputation or severe laceration can result.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewellery.
• DO NOT wear loose-fitting clothing, dangling drawstrings or items that could
become caught.
FPO
IMPORTANT SAFETY INSTRUCTIONS

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IMPORTANT SAFETY INSTRUCTIONS
DANGER!
• Generator produces powerful voltage.
• DO NOT touch bare wires or receptacles.
• DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion
electrical cords for proper application.
• DO NOT operate generator in wet weather.
• DO NOT allow children or unqualified persons to operate or service the generator.
• Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing
conductive material such as metal decking.
• Connection to your home’s electrical system requires a listed 30 A transfer switch
installed by a licensed electrician and approved by the local authority having
jurisdiction. The connection must isolate the generator from the utility power and
must comply with all applicable laws and electrical codes.
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WARNING!
• Do not use generator for medical and life support uses.
• In case of emergency, call 911 immediately.
• NEVER use this product to power life support devices or life
support appliances.
• NEVER use this product to power medical devices or medical
appliances.
• Inform your electricity provider immediately if you or anyone
in your household depends on electrical equipment to live.
• Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience
a medical emergency.
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WARNING!
• Spark from removed spark plug wire can result in fire or
electric shock.
• When servicing the generator:
• Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
• DO NOT check for spark with the plug removed.
• Use only approved spark plug testers.
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IMPORTANT SAFETY INSTRUCTIONS
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WARNING!
• Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
• DO NOT touch hot surfaces.
• Avoid contact with hot exhaust gases.
• Allow equipment to cool before touching.
• Maintain at least 3’ (90 cm) of clearance on all sides to
ensure adequate cooling.
• Maintain at least 5’ (1.5 m) of clearance from
combustible materials.
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WARNING!
• Rapid retraction of the recoil cord will pull hand and arm
towards the engine faster than you can let go. Unintentional
startup can result in entanglement, traumatic amputation
or laceration. Broken bones, fractures, bruises or sprains
could result.
• When starting engine, pull the recoil cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
• DO NOT start or stop the engine with electrical devices
plugged in and turned on.
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CAUTION!
• Exceeding the generator’s running capacity can damage the generator and/or electrical
devices connected to it.
• DO NOT overload the generator.
• DO NOT tamper with the governed speed.
• DO NOT modify the generator in any way.
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CAUTION!
• Start the generator and allow the engine to stabilize before connecting electrical loads.
• Connect electrical equipment in the off position, and then turn it on for operation.
• Turn electrical equipment off and disconnect before stopping the generator.
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IMPORTANT SAFETY INSTRUCTIONS
CAUTION!
• Improper treatment or use of the generator can damage it, shorten its life or
void the warranty.
• Use the generator only for intended purposes.
• Operate only on level surfaces.
• DO NOT expose generator to excessive moisture, dust,
or dirt.
• DO NOT allow any material to block the cooling slots.
• If connected devices overheat, turn them off and disconnect them from the
generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively.
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WARNING!
• ICES-002 Warning: This device complies with Industry
Canada license - exempt RSS standard(s).
• Operation is subject to the following two conditions:
– This device may not cause interference, and
– This device must accept any interference, including
interference that may cause undesired operation of the
device.
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IMPORTANT SAFETY INSTRUCTIONS
FUEL SAFETY
Gasoline and gasoline vapours:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but its vapours can ignite.
– Gasoline is a skin irritant and needs to be cleaned up immediately if spilled on skin or
clothes.
– Gasoline has a distinctive odour which will help detect potential leaks quickly.
– Gasoline expands or contracts with ambient temperatures. Never fill the gasoline tank to
full capacity, as gasoline needs room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never be extinguished unless
the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the
supply of fuel is not turned OFF, an explosion hazard could be created.
When adding or removing gasoline:
– DO NOT light or smoke cigarettes.
– Always turn the generator off and let cool for a minimum of two minutes before removing
the gasoline cap. Afterwards, loosen gasoline cap to relieve pressure from the
gasoline tank.
– Only fill or drain gasoline outdoors in a well-ventilated area.
– DO NOT pump gasoline directly into the generator at the gas station. Always use an
approved fuel container to transfer the gasoline to the generator.
– DO NOT overfill the gasoline tank.
– Always keep gasoline away from sparks, open flames, pilot lights, heat and other
sources of ignition.
DANGER!
• Generator produces powerful voltage.
• DO NOT touch bare wires or receptacles.
• DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical
cords for proper application.
• DO NOT operate generator in wet weather.
• DO NOT allow children or unqualified persons to operate or service the generator.
• Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive
material such as metal decking.
• Connection to your home’s electrical system requires a listed 30 A transfer switch installed by
a licensed electrician and approved by the local authority having jurisdiction. The connection
must isolate the generator from the utility power and must comply with all applicable laws and
electrical codes.
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When starting the generator:
– DO NOT attempt to start a damaged generator.
– Always make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust
system are properly secured, connected and in place.
– Always allow spilled gasoline to evaporate fully before attempting to start the engine.
– Make certain that the generator is resting firmly on level ground.
When operating the generator:
– DO NOT move or tip the generator during operation.
– DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
– Make certain that the fuel valve is in the OFF position and the gasoline tank is empty.
– Disconnect the spark plug wire.
When storing the generator:
– Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
– Do not store generator or gasoline near furnaces, water heaters, or any other appliances
that produce heat or have automatic ignitions.
IMPORTANT SAFETY INSTRUCTIONS
warnings
WARNING!
• Spark from removed spark plug wire can result in fire or electric
shock.
When servicing the generator:
• Disconnect the spark plug wire and place it where it cannot contact
the plug or any other metal object.
• DO NOT check for spark with the plug removed.
• Use only approved spark plug testers.
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SAFETY SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Symbol Meaning
Read Operator’s Manual. To reduce the risk of injury, user
must read and understand operator’s manual before using this
product.
Clearance. Keep all objects at least 5’ (1.5 m) from generator.
Heat from the muffler and exhaust gas can ignite combustible
objects.
Ground. Consult with local electrician to determine grounding
requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe
safe practices can result in electric shock. Improper connections
to a building can allow current to backfeed into utility lines,
creating an electrocution hazard. A transfer switch must be used
when connecting to a building.
Fire/Explosion. Fuel and its vapours are extremely flammable
and explosive. Fire or explosion can cause severe burns or
death. Keep generator at least 5’ (1.5 m) from all objects to
prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid
contact with any hot surface.
Open Flame Alert. Fuel and its vapours are extremely
flammable and explosive. Keep fuel away from smoking, open
flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp
locations.
IMPORTANT SAFETY INSTRUCTIONS

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IMPORTANT SAFETY INSTRUCTIONS
OPERATION SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Symbol Meaning
Start
On
Stop or Off
Fuel/Gasoline Valve On/Off
Locking Receptacle
Circuit Breaker Reset: Flip
Circuit Breaker Reset: Push
Neutral Bonded to Frame. Neutral circuit is electrically
connected to the frame/ground of the generator.
Ground Terminal

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Symbol Meaning
Choke
Run
Hertz
Volts
Runtime
Minimum Octane. Use clean, fresh, regular unleaded gasoline
with a minimum octane rating of 87 and an ethanol content of
less than 10% by volume.
IMPORTANT SAFETY INSTRUCTIONS

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QUICKSTART LABEL SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Starting the Engine
Recommended oil is 5W-30.
• Check oil level.
See page 20 - “Add Engine Oil”.
• Check gasoline level.
• Turn fuel valve to “ON” position.
• Press ignition swith to “ON” position.
• Move the choke lever to “CHOKE” position.
• Pull the recoil cord.
• Move the choke lever to “RUN” position.
• Plug in desired device.
Stopping the Engine
• Turn off and unplug all connected electrical loads.
• Press the ignition switch to the “OFF” position.
• Turn the fuel valve to the “OFF” position.
Electric Start
See page 24 in “Operation” section.
IMPORTANT SAFETY INSTRUCTIONS
DANGER!
• Move generator outside and far away from windows, doors and intake ventilation covers.
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1 2 3 4 5 6 7 1 2
3
8
5W-30


2060- L-OP-A
ColorsLPN 206 0-L-OP
Rev A
Size 243 x 35 mm
Artwork Notes
3mm corner radius; 2mm safe margin
Revision Changes
---
This ar twork b elongs to C hampion Power Equipme nt. The c ontent s are confi dential a nd privileged and sha ll not be dis closed to o r used by or fo r
outside parties withou t the explicit conse nt of Champ ion Power E quipment.
KCG1 376 152 2945186
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CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location
and function of the controls and features. Save this manual for future reference.
1. Gasoline Tank 6.1 gal. (23.1 L)
2. Choke Used to start the engine.
3. Fuel Valve Used to turn fuel supply on and off to engine.
4. Air Filter Protects the engine by filtering dust and debris from
the intake air.
5. Never Flat Wheels 9 1/2" (24.1 cm)
6. Recoil Starter Used to manually start the engine.
7. Oil Fill Cap/Dipstick Used to check and fill oil level.
8. Battery Provides 12V DC power to the starting system.
9. Folding Handle Used to move unit by lifting and rolling on wheels. Do not
use to lift or carry the unit.
10. Control Panel See “Control Panel” section.
11. Ground Terminal Consult an electrician for local grounding regulations.
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CONTROLS AND FEATURES
CONTROL PANEL
5
6
7
2
4
3
1
1. Ignition Switch Used to START or STOP the generator.
2. Intelligauge Three mode digital meter for displaying total run time,
voltage and hertz.
3. Circuit Breakers (Flip Reset) Protects the generator against electrical overloads.
4. Circuit Breakers (Push Reset) Protects the generator against electrical overloads.
5. 120/240 V AC, 30 A Locking
(NEMA L14-30R)
May be used to supply electrical power for operation of
120/240 V AC, 30 A, single phase, 60 Hz electrical loads.
6. 120 V AC, 30 A Locking
(NEMA L5-30R)
May be used to supply electrical power for operation of
120 V AC, 30 A, single phase, 60 Hz electrical loads.
7. (4×) 120 V AC, 20 A
(NEMA 5-20R)
May be used to supply electrical power for operation of
120 V AC, 20 A, single phase, 60 Hz electrical loads.

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CONTROLS AND FEATURES
INTELLIGAUGE
Three mode digital meter for displaying voltage, frequency (hertz) and total run time.
The LCD displays each mode for several seconds and then automatically cycles through.
Mode Description
Frequency (Hz)
Output frequency in hertz.
Example: 60.0 hertz
Voltage (V)
Output voltage of the generator.
Example: 120 voltage
Total Run Time
(Hr)
Total run time of the generator since first operation.
Example: 16 hours

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CONTROLS AND FEATURES
PARTS INCLUDED
Accessories
Engine Oil 1
120 V SAE Smart Charger 1
Oil Funnel 1
Assembly Parts
Wheels
9 1/2” (24.1 cm) Never Flat Wheel (A) 2
Roll Pin (B) 2
Large R-clip (C) 2
Support Leg
Support Leg with Vibration Mounts (D) 1
Flange Bolt (M8×16) (E) 2
Flange Lock Nut (M8) (F) 2
Tools Needed
Metric Wrench or Socket Set 1
Pliers 1
A
BC
DEF

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ASSEMBLY
Your generator requires some assembly. This unit ships from our factory without oil in the engine. It
must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your generator, call our
Technical Support Team at 1-800-689-9928. Please have your serial number and model number
available.
UNPACKING
INSTALL THE WHEEL KIT
INSTALL THE SUPPORT LEG
ASSEMBLY
Before adding fuel and oil, tip the
generator onto its recoil end.
Slide the roll pin (B) through the wheel
(A) from the outside.
Slide the roll pin through the mount
point on the frame.
Secure with the R-clip (C).
Repeat to attach the second wheel.
Attach the support leg (D) to the
generator frame with flange bolts (E)
and flange lock nuts (F).
Slowly tip the generator back down so
that it rests on the wheels and support
leg.
1
1
1
2
3
2
2
3
4
5
Set the shipping carton on a solid, flat surface.
Remove everything from the carton except the generator.
Carefully cut each corner of the box from top to bottom. Fold each side flat to the ground to
provide a surface area to work with the generator.
B
F
E
D
C
A

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Place the generator on a flat, level
surface.
Remove oil fill cap/dipstick to add oil.
Using a funnel, add up to
37 1/5 fl. oz (1100 ml) of oil (included)
and replace oil fill cap/dipstick. DO NOT
OVERFILL.
Cut cable tie on each side of battery
connector.
Push two halves of battery connector
together tightly.
ADD ENGINE OIL
MAX OIL DIPSTICK
MAX
OIL DIPSTICK
MAX
CAUTION!
• DO NOT attempt to crank or start the engine before it has been properly filled with the
recommended type and amount of oil. Damage to the generator as a result of failing to follow
these instructions will void your warranty.
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CONNECT THE BATTERY
Check engine oil level at every use
and add as needed.
A visual check should show oil about
1-2 threads from running out of the
fill hole. When using the dipstick to
check oil level, DO NOT screw in the
dipstick while checking.
ASSEMBLY