Masterlock B100CEA User manual

IMPORTANT: Read and understand this manual before assembling, starting or
servicing heater. Improper use of heater can cause serious injury. Keep this manual
for future reference.
R
PORTABLE
FORCED
AIR HEATERS
OWNER’S MANUAL
Heater Sizes: 35,000 70,000 100,000 150,000 Btu/Hr
Models: B35CEA, B70CEA, B100CEA, and B150CEA

2
104468
PORTABLE FORCED AIR HEATERS
R
• Use only kerosene or No. 1 fuel oil to
avoid risk of fire or explosion. Never use
gasoline, naphtha, paint thinners, alco-
hol, or other highly flammable fuels.
• Fueling
a) Personnel involved with fueling shall
be qualified and thoroughly familiar
with the manufacturer's instructions
and applicable regulations regard-
ing the safe fueling of heating units.
b)Only the type of fuel specified on the
heater's data plate shall be used.
c) All flame, including the pilot light, if
any, shall be extinguished and the heater
allowed to cool, prior to fueling.
d)During fueling, all fuel lines and fuel-
line connections shall be inspected for
leaks.Any leaks shall be repaired prior
to returning the heater to service.
e) At no time shall more than one day's
supply of heater fuel be stored inside
a building in the vicinity of the heater.
Bulk fuel storage shall be outside the
structure.
f) All fuel storage shall be located a
minimum of 762cm (25 feet) from
heaters, torches, welding equipment,
and similar sources of ignition (ex-
ception: the fuel reservoir integral
with the heater unit).
g)Whenever possible, fuel storage shall
be confined to areas where floor pen-
etrations do not permit fuel to drip
onto or be ignited by a fire at lower
elevation.
h)Fuel storage shall be in accordance
with the authority having jurisdiction.
• Never use heater where gasoline, paint
thinner, or other highly flammable va-
pors are present.
• Follow all local ordinances and codes
when using heater.
• Heaters used in the vicinity of tarpau-
lins, canvas, or similar enclosure ma-
terials shall be located a safe distance
from such materials. The recommended
minimum safe distance is 304.8cm (10
feet). It is further recommended that
these enclosure materials be of a fire
retardant nature. These enclosure ma-
terials shall be securely fastened to pre-
vent them from igniting or from upset-
ting the heater due to wind action.
IMPORTANT: Read this Owner’s
Manual carefully and completely
before trying to assemble, oper-
ate, or service this heater. Im-
proper use of this heater can
cause serious injury or death from
burns, fire, explosion, electrical
shock, and carbon monoxide
poisoning.
WARNINGS
SAFETY
INFORMATION
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early
signs of carbon monoxide poisoning re-
semble the flu, with headaches, dizziness,
and/or nausea. If you have these signs, the
heater may not be working properly. Get
fresh air at once! Have heater serviced.
Some people are more affected by carbon
monoxide than others. These include preg-
nant women, persons with heart or lung
disease or anemia, those under the influence
of alcohol, and those at high altitudes.
Make certain you read and understand all
Warnings. Keep this manual for reference.
It is your guide to safe and proper operation
of this heater.
• Use only in well-vented areas. Before
using heater, provide at least a 2800
square cm (three-square-foot) opening
of fresh, outside air for each 100,000
Btu/Hr of rating.
• Use only in places free of flammable
vapors or high dust content.
• Use only the electrical voltage and fre-
quency specified on model plate.
• Use only a three-prong, grounded ex-
tension cord.
• Minimum heater clearances from com-
bustibles:
Outlet: 250 cm (8 Ft.)
Sides, Top, and Rear: 125 cm (4 Ft.)
• Locate heater on a stable and level sur-
face if heater is hot or running or a fire
may occur.
• When moving or storing heater, keep
heater in a level position or fuel spill-
age may occur.
• Keep children and animals away from
heater.
• Unplug heater when not in use.
• When used with thermostat, heater may
start anytime.
• Never use heater in living or sleeping
areas.
• Never block air inlet (rear) or air outlet
(front) of heater.
• Never move, handle, refuel, or service
a hot, operating, or plugged-in heater.
• Never attach duct work to front or rear
of heater. Using duct work could reduce
the necessary air flow of heater. Heater
would produce excessive carbon mon-
oxide.

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104468
OWNER’S MANUAL
PRODUCT
IDENTIFICATION
Side Cover
Lower
Shell
Fuel Cap
Hot Air
Outlet Upper Shell
Flame-Out
Control Reset Button
Power Cord
Figure 2 - 100/150,000 Btu/Hr Models
Fuel Tank
Fan Guard
Lower Shell
Side Cover
Fuel Tank
Upper Shell
Hot Air Outlet Handle
Fan Guard
Air Filter
End Cover
Fuel Cap
Figure 1 - 35/70,000 Btu/Hr Models
Power
Cord
Flame-Out
Control Reset
Button
UNPACKING
1. Remove all packing items applied to
heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage.
If heater is damaged, promptly inform
dealer where you bought heater.

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PORTABLE FORCED AIR HEATERS
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FUELS
Do not use heavy fuels such as No. 2 fuel oil
or No. 2 Diesel. Using heavy fuels will
result in:
• clogged fuel filter and nozzle
• carbon build up on spark plug
• use of non-toxic anti-icer in fuel during
very cold weather
IMPORTANT: Use a KEROSENE ONLY
container. Be sure storage container is clean.
Foreign matter such as rust, dirt, or water
will cause the flame-out control to shut
down heater. Foreign matter may also re-
quire you to clean fuel system often.
WARNING: Use only kerosene
or No. 1 fuel oil to avoid risk of fire
or explosion. Never use gaso-
line, naphtha, paint thinners, al-
cohol or other highly flammable
fuels.
ASSEMBLY
(FOR 100,000 AND 150,000
BTU/HR MODELS ONLY)
These models are furnished with wheels and
handles. Wheels, handles, and the mounting
hardware are found in the shipping carton.
Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support
frame. Install wheels on axle.
IMPORTANT: When installing
wheels, point extended hub of wheels
toward wheel support frame (see Fig-
ure 3).
Figure 3 - Wheel and Handle Assembly, 100/150,000 Btu/Hr Models Only
Screw
Wheel
Support
Frame
Wheel
Cap Nut
Nut
Extended
Hub
Front Handle
Axle
Rear
Handle
Air
Inlet
Fuel Tank
Flange
Hot Air
Outlet
2. Place cap nuts on axle ends. Gently tap
with hammer to secure.
3. Place heater on wheel support frame.
Make sure air inlet end (rear) of heater
is over wheels. Line up holes on fuel
tank flange with holes on wheel sup-
port frame.
4. Place front handle and rear handle on
top of fuel tank flange. Insert screws
through handles, fuel tank flange, and
wheel support frame. Attach nut finger
tight after each screw is inserted.
5. After all screws are inserted, tighten
nuts firmly.
VENTILATION
Provide a fresh air opening of at least 2800
square cm (three square feet) for each
100,000 Btu/Hr rating. Provide extra fresh
air if more heaters are being used.
Example: A 150,000 Btu/Hr heater re-
quires one of the following:
• a 4.88 m (16 foot) wide two-car garage
door raised 8.59 cm (3.38 inches)
• a 2.75 m (9 foot) wide single-car garage
door raised 15.24 cm (six inches)
• two, 76.2 cm (thirty-inch) windows
raised 30.48 cm (twelve inches)
WARNING: Follow the mini-
mum fresh, outside air ventila-
tion requirements. If proper fresh,
outside air ventilation is not pro-
vided, carbon monoxide poison-
ing can occur. Provide proper
fresh, outside air ventilation be-
fore running heater.

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104468
OWNER’S MANUAL
THEORY OF
OPERATION
The Fuel System: The air pump forces
air through the air line. The air is then
pushed through the burner head nozzle. This
air causes fuel to lift from the tank. A fine
mist of fuel is sprayed into the combustion
chamber.
The Air System: The motor turns the fan.
The fan pushes air into and around the
combustion chamber. This air is heated and
provides a stream of clean, hot air.
The Ignition System: The electronic
ignitor sends voltage to the spark plug. The
spark plug ignites the fuel and air mixture.
The Flame-Out Control System: This
system causes the heater to shut down if the
flame goes out.
Fan
Fuel
Filter
Air For Fuel
System
Air For Combustion
And Heating Fuel
Spark
Plug
Combustion
Chamber
Intake
Air
Filter
Motor Air Pump
Air line
To Burner
Electronic
Ignitor
Burner
Head
Clean
Heated
Air Out
Cool
Air
In
Output
Air
Filter
Nozzle
Fuel
Tank
Figure 4 - Cross Section Operational View
OPERATION
WARNING: Review and un-
derstand the warnings in the
Safety Information Section. They
are needed to safely operate this
heater. Follow all local codes
when using this heater.
Figure 5 - Flame-Out Control Reset
Button, 35/70,000 Btu/Hr
To Start Heater
1. Follow all ventilation and safety infor-
mation.
2. Fill fuel tank with kerosene or No. 1
fuel oil.
3. Attach fuel cap.
4. Plug power cord of heater into standard
230 volt/50 hertz, grounded (earthed)
outlet. Use an extension cord if needed.
Use only a three-prong, grounded
(earthed) extension cord.
Flame-Out Control
Reset Button
Extension Cord Wire Size
Requirements
Up to 30.5 meters (100 feet) long, use 1.0
mm2 (16 AWG) conductor 30.6 to 61 meters
(101 to 200 feet) long, use 1.5 mm2 (14
AWG) conductor
Heater will start when power cord is plugged
into outlet. If not, push in flame-out control
reset button (see Figures 5 and 6).
To Stop Heater
1. Unplug power cord from outlet.
To Restart Heater
1. Wait 2 minutes after stopping heater.
2. Repeat steps under To Start Heater.
Figure 6 - Flame-Out Control Reset
Button, 100/150,000 Btu/Hr
Flame-Out Control
Reset Button

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PORTABLE FORCED AIR HEATERS
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STORING,
TRANSPORTING,
OR SHIPPING
Note: If shipping, transport companies re-
quire fuel tanks to be empty.
1. Drain fuel tank.
Note: Some models have drain plug on
underside of fuel tank. If so, remove
drain plug to drain all fuel. If heater
does not have drain plug, drain fuel
through fuel cap opening. Be sure all
fuel is removed.
2. Replace drain plug if provided.
3. If any debris is noted in old fuel, add 1
or 2 quarts of clean kerosene to tank,
stir, and drain again. This will prevent
excess debris from clogging filters dur-
ing future use.
4. Replace fuel cap or drain plug. Prop-
erly dispose of old and dirty fuel. Check
with local automotive service stations
that recycle oil.
5. If storing, store heater in dry place.
Make sure storage place is free of dust
and corrosive fumes.
IMPORTANT: Do not store kerosene over
summer months for use during next heating
season. Using old fuel could damage heater.
PREVENTATIVE
MAINTENANCE
SCHEDULE
Item
Fuel tank
Air output and
lint filters
Air intake filter
Fuel filter
Spark plug
Fan blades
Motor
WARNING: Never service heater while
it is plugged in, operating, or hot. Severe
burns and electrical shock can occur.
How Often
Flush every 150-200 hours of op-
eration or as needed.
Replace every 500 hours of, op-
eration or once a year.
Wash and dry with soap and water
every 500 hours of operation or as
needed.
Clean twice a heating season or as
needed.
Clean and regap every 600 hours
operation or replace as needed.
Clean every season or as needed.
Not required/permanently lubri-
cated
How To
See Storing, Transporting or
Shipping,column 1
See Air Output, Air Intake,
and Lint Filters, page 10.
See Air Output, Air Intake,
and Lint Filters, page 10.
See Fuel Filter, page 8.
See Spark Plug, page 9.
See Fan, page 13.

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104468
OWNER’S MANUAL
TROUBLESHOOTING
POSSIBLE CAUSE
1. Wrong pump pressure
2. Dirty air output, air intake, and lint filters
3. Dirty fuel filter
4. Dirt in nozzle
5. Dirty photocell lens
6. Bad flame-out control
1. Wrong pump pressure
2. Carbon deposits on spark plug and/or
improper gap
3. Dirty fuel filter
4. Dirt in nozzle
5. Water in fuel tank
6. Electronic ignitor not grounded (earthed)
7. Bad electronic ignitor
1. Flame-out control not reset
2. Binding pump rotor
REMEDY
1. See Pump Pressure
Adjustment, page 10.
2. See Air Output, Air Intake and Lint Fil-
ters, page 10.
3. See Fuel Filter, page 8.
4. See Nozzle, page 11.
5. Clean photocell lens.
6. Replace flame-out control.
1. See Pump Pressure Adjustment, page 10.
2. See Spark Plug, page 9.
3. See Fuel Filter, page 8.
4. See Nozzle, page 11.
5. Drain and flush fuel tank with clean
kerosene. See Storing, Transporting, or
Shipping, page 6.
6. Make sure electronic ignitor mounting
is tight.
7. Replace electronic ignitor.
1. Reset flame-out control button, see Fig-
ures 5 and 6, page 5.
2. If fan is hard to turn, see Pump Rotor,
page 12.
WARNING: Never service heater while it is plugged in, operating,
or hot. Severe burns and electrical shock can occur.
OBSERVED FAULT
Heater ignites, but flame-out control shuts
off heater after a short period of time.
Heater will not ignite, but motor runs for a
short period of time.
Motor does not start when heater is plugged
in, fan rotates slowly or does not turn.
WARNING: High voltage!

8
104468
PORTABLE FORCED AIR HEATERS
R
Figure 9 - Fuel Filter Removal, 35/70,000 Btu/Hr Models
Fuel Filter
Side Cover
Fuel Line
Fuel Filter, Bushing, and
Lower Fuel Line
Side Cover
Upper
Fuel
Line
Figure 10 - Fuel Filter Removal, 100/150,000 Btu/Hr Models
SERVICE
PROCEDURES
Upper Shell Removal
1. Remove screws and lock washers along
each side of heater using 5/16" nut-
driver. These screws attach upper and
lower shells together.
2. Lift upper shell off.
3. Remove fan guard.
Fuel Filter
(35/70,000 Btu/Hr Models)
1. Remove side cover screws using 5/16"
nut-driver.
2. Remove side cover.
3. Pull rubber fuel line off fuel filter neck.
4. Carefully pry bushing and fuel filter out
of fuel tank.
5. Wash fuel filter with clean fuel and re-
place in tank.
6. Attach rubber fuel line to fuel filter
neck.
7. Replace side cover.
Fuel Filter
(100/150,000 Btu/Hr Models)
1. Remove side cover screws using 5/16"
nut-driver.
2. Remove side cover.
3. Pull upper fuel line off fuel filter neck.
4. Carefully pry bushing, lower fuel line,
and fuel filter out of fuel tank.
5. Wash fuel filter with clean fuel and re-
place in tank.
6. Attach upper fuel line to fuel filter neck.
7. Replace side cover.
WARNING: Never service
heater while it is plugged in, op-
erating, or hot. Severe burns and
electrical shock can occur.
Upper Shell
Fan Guard
Fan
Guard
Upper
Shell
Figure 7 - Upper Shell Removal, 35/70,000
Btu/Hr Models Figure 8 - Upper Shell Removal, 100/
150,000 Btu/Hr Models

9
104468
OWNER’S MANUAL
Spark Plug
(35,000 Btu/Hr Model)
1. Remove upper shell (see page 8).
2. Remove fan (see page 13).
3. Remove fuel and air line
hoses from nozzle assembly.
4. Remove spark plug wire from spark plug.
5. Remove two screws using 5/16" nut-
driver and remove burner strap.
6. Place hex-body of spark plug into vise
and tighten.
7. Remove spark plug mounting nut us-
ing 11/16" open-end wrench.
8. Remove burner strap from spark plug.
9. Clean and regap spark plug electrodes
to 1.4 mm (.055") gap.
10. Replace burner strap onto spark plug.
Rotate burner strap to position spark
plug electrodes (see Figure 13).
11. Tighten spark plug with spark plug
mounting nut.
12. Release hex-body of spark plug from vise.
13. Replace burner strap onto combustion
chamber.
14. Attach spark plug wire to spark plug.
15. Attach fuel and air line hoses to nozzle
assembly.
16. Replace fan (see page 13).
17. Replace fan guard and upper shell.
Figure 13 - Spark Plug Rotation, 35,000
Btu/Hr Model Only
Bend Here to
Adjust Gap
Figure 12 - Spark Plug Gap, 35,000 Btu/Hr
Model
Figure 11 - Spark Plug Removal, 35,000
Btu/Hr Model
Combustion
Chamber
Burner
Strap
Nozzle
Assembly
Fuel Line Hose
Air Line Hose
Spark Plug
Mounting Nut Spark
Plug
Spark
Plug
Wire
1.4 mm
(.055") Gap
Burner Strap
SERVICE
PROCEDURES
Continued
Spark Plug
(70/100/150,000 Btu/Hr Models)
1. Remove upper shell (see page 8).
2. Remove fan (see page 13).
3. Remove spark plug wire from spark plug.
4. Remove spark plug from burner head
using 13/16" open-end wrench.
5. Clean and regap spark plug electrodes
as follows:
70/100,000 Btu/Hr Models:
1.9 mm (.075") gap
150,000 Btu/Hr Model:
2.8 mm (.110") gap
6. Install spark plug in burner head.
7. Attach spark plug wire to spark plug.
8. Replace fan (see page 13).
9. Replace fan guard and upper shell.
Figure 15 - Spark Plug Gap, 70/100/150,000
Btu/Hr Models
Figure 14 - Spark Plug Removal, 70/100/
150,000 Btu/Hr Models
Burner Head
Spark Plug Wire
Spark
Plug
Bend Here to
Adjust Gap
Gap
Continued

10
104468
PORTABLE FORCED AIR HEATERS
R
Air Output, Air Intake, and Lint
Filters
1. Remove upper shell (see page 8).
2. Remove filter end cover screws using
5/16" nut-driver.
3. Remove filter end cover.
4. Replace air output and lint filters.
5. Wash or replace air intake filter (see
Preventative Maintenance Schedule,
page 6).
6. Replace filter end cover.
7. Replace fan guard and upper shell.
IMPORTANT: Do not oil filters
Pump Pressure Adjustment
1. Remove pressure gauge plug from filter
end cover.
2. Install accessory pressure gauge (part
number HA1180).
3. Start heater (see Operation, page 5).
Allow motor to reach full speed.
4. Adjust pressure. Turn relief valve to
right to increase pressure. Turn relief
valve to left to decrease pressure. See
specifications at right for correct pres-
sure for each model.
5. Remove pressure gauge. Replace pres-
sure gauge plug in filter end cover.
Air Intake Filter
Lint Filter
Filter End
Cover
Air Output
Filter
Fan Guard
Figure 16 - Air Output, Air Intake, and Lint Filters, 35/70,000 Btu/Hr Models
Air Intake Filter
Filter End
Cover
Lint Filter
Air Output
Filter
Figure 17 - Air Output, Air Intake, and Lint Filters, 100/150,000 Btu/Hr Models
Figure 18 - Pressure Gauge Plug Removal
Pressure
Gauge
Plug
Pressure
Gauge
Model Pump Pressure
(PSI/Bar)
35,000 Btu/Hr 2.9/0.20
70,000 Btu/Hr 3.8/0.26
100,000 Btu/Hr 3.9/0.27
150,000 Btu/Hr 4.8/0.33
(35/70,000 Btu/Hr Models Shown)
Relief
Valve
Fan Guard
SERVICE
PROCEDURES
Continued
Figure 19 - Adjusting Pump Pressure

11
104468
OWNER’S MANUAL
Nozzle
(35,000 Btu/Hr Model)
1. Remove upper shell (see page 8).
2. Remove fan (see page 13).
3. Remove fuel and air line hoses from
nozzle assembly.
4. Turn nozzle assembly 1/4 turn to left
and pull toward motor to remove.
5. Place plastic hex-body into vise and
lightly tighten.
6. Carefully remove nozzle from the
nozzle adapter using 5/8" socket
wrench.
7. Blow compressed air thru face of nozzle.
This will free any dirt in nozzle area.
8. Inspect nozzle seal for damage.
9. Replace nozzle into nozzle adapter un-
til nozzle seats. Tighten 1/3 turn more
using 5/8" socket wrench (4.5-5.1 n-m/
40-45 inch-pounds).
10. Attach nozzle assembly to burner strap.
11. Attach fuel and airline hoses to nozzle
assembly.
12. Replace fan (see page 13).
13. Replace fan guard and upper shell.
Combustion
Chamber
Fuel Line
Hose
Air Line Hose
Figure 20 - Removing Air and Fuel Line
Hoses, 35,000 Btu/Hr Model
Nozzle
Assembly
Burner
Strap
Figure 21 - Removing Nozzle Assembly,
35,000 Btu/Hr Model
Figure 22 - Nozzle and Nozzle Adapter,
35,000 Btu/Hr Model
Air line Fitting
Fuel line Fitting
Nozzle
Nozzle Seal
Nozzle
Adapter
Nozzle
Assembly
Nozzle
Face
SERVICE
PROCEDURES
Continued
Nozzle
(70/100/150,000 Btu/Hr Models)
1. Remove upper shell (see page 8).
2. Remove fan (see page 13).
3. Remove fuel and air line hoses from
burner head.
4. Remove spark plug wire from spark plug.
5. Remove spark plug from burner head
using 13/16" open-end wrench.
6. Remove three screws using 5/16" nut-
driver and remove burner head from
combustion chamber.
7. Place burner head into vise and lightly
tighten.
8. Carefully remove nozzle from burner
head using 5/8" socket wrench (see Fig-
ure 24).
9. Blow compressed air thru face of nozzle.
This will free any dirt in nozzle area.
10. Inspect nozzle seal for damage.
Figure 23 - Removing Burner Head,
70/100/150,000 Btu/Hr Models
Spark
Plug
Combustion
Chamber Burner
Head
Air Line Hose
Fuel Line Hose
Screw
Spark Plug
Wire
Figure 24 - Removing Nozzle, 70/100/
150,000 Btu/Hr Models
Nozzle
Face
Nozzle
Burner
Head
Air line
Fitting
Fuel line
Fitting
Nozzle
Seal
11. Replace nozzle into burner head and
tighten firmly (9.1-12.4 n-m/80-110
inch-pounds).
12. Attach burner head to combustion
chamber.
13. Install spark plug in burner head.
14. Attach spark plug wire to spark plug.
15. Attach fuel and airline hoses to burner head.
16. Replace fan (see page 13).
17. Replace fan guard and upper shell.
Continued

12
104468
PORTABLE FORCED AIR HEATERS
R
Pump Rotor
(Procedure if rotor is binding)
1. Remove upper shell (see page 8).
2. Remove filter end cover screws using
5/16" nut-driver.
3. Remove filter end cover and air filters.
4. Remove pump plate screws using 5/16"
nut-driver.
5. Remove pump plate.
6. Remove rotor, insert, and blades.
7. Check for debris in pump. If debris is
found, blow out with compressed air.
8. Install insert and rotor.
9. Check gap on rotor. Adjust to .076/.101
mm (.003"/.004") if needed (see Fig-
ure 27).
Note: Rotate rotor one full turn to insure the
gap is .076/.101 mm (.003"/.004") at tight-
est position. Adjust if needed.
10. Install blades, pump plate, air filters,
and filter end cover.
11. Replace fan guard and upper shell.
12. Adjust pump pressure (see page 10).
Note: If rotor is still binding, proceed as
follows.
13. Perform steps 1 through 6 above.
14. Place fine grade sandpaper (600 grit)
on flat surface. Sand rotor lightly in
“figure 8” motion four times (see Fig-
ure 28).
15. Reinstall insert and rotor.
16. Perform steps 10 through 12 above.
Figure 25 - Rotor Location, 35/70,000 Btu/Hr Models
Sandpaper
Gap Adjusting
Screw
Gap Adjusting
Screw
Blade
Figure 26 - Rotor Location, 100/150,000 Btu/Hr Models
Insert
Blade
Rotor
Pump
Plate
Air Intake
Filter
Air Output
Filter
Pump
Plate
Insert
Rotor
Blade
Filter End
Cover
Air
Intake
Filter
Air Output
Filter
Fan Guard
.076/.101 mm (.003"/.004") Gap
Measured With Feeler Gauge
Rotor
Fan Guard
Filter End
Cover
Figure 28 - Sanding Rotor
Figure 27 - Gap Adjusting Screw
Locations
SERVICE
PROCEDURES
Continued

13
104468
OWNER’S MANUAL
Fan
IMPORTANT: Remove fan from motor
shaft before removing motor from heater.
The weight of the motor resting on the fan
could damage the fan pitch.
1. Remove upper shell (see page 8).
2. Use 1/8" allen wrench to loosen set-
screw which holds fan to motor shaft.
3. Slip fan off motor shaft.
4. Clean fan using a soft cloth moistened
with kerosene or solvent.
5. Dry fan thoroughly.
6. Replace fan on motor shaft. Place fan
hub flush with end of motor shaft (see
Figure 30).
7. Place setscrew on flat of shaft. Tighten
setscrew firmly (40-50 inch-pounds/
4.5-5.6 n-m).
8. Replace fan guard and upper shell.
Motor
Shaft
Setscrew
Figure 29 - Fan, Motor Shaft, and Setscrew
Location
Motor
Shaft
Fan
Setscrew
Figure 30 - Fan Cross Section
Output Rating (Btu/Hr) 35,000 70,000 100,000 150,000
Fuel Use Only Kerosene or No. 1 Fuel Oil
Fuel Tank Capacity
(U.S. Gal./Liters) 3.0/11.4 5.0/18.9 9.0/34 13.5/51.1
Fuel Consumption
(Gal. Per Hr./Liters Per Hr.) .26/1.0 .49/1.85 .70/2.7 1.1/4.1
Electric Requirements 230 V/50 Hz (Same All Models)
Amperage (Normal Run) .8 1.0 1.2 1.2
Hot Air Output (CFM/CMM) 140/4 225/6.4 425/12 500/14.2
RPM 1425 2850 2850 2850
SPECIFICATIONS
Fan
Flush
SERVICE
PROCEDURES
Continued
WIRING DIAGRAMS
Ignitor White
Black
Blue
Green/Yellow
Photocell
Spark Plug Flame-
Out
Control
B
Reset
Button
R
Red
Blue
White
Black
BrownBlue
White
Red
Red
Orange Terminal
Board
Motor
Green/
Yellow
Red
Motor
Start
Relay
Black
S or 2 M or 5
L or 1
230V/50Hz
RFI Filter
Figure 32 - Wiring Diagram, 70,000 Btu/Hr Model
Ignitor White
Black
Blue
Green/Yellow
Photocell
Spark Plug Flame-
Out
Control
B
Reset
Button
R
Red
Blue
White
Black
BrownBlue
White
Red
Red
Orange Terminal
Board
Motor
Green/
Yellow
230V/50Hz
RFI Filter
Figure 31 - Wiring Diagram, 35/100/150,000 Btu/Hr Models

14
104468
PORTABLE FORCED AIR HEATERS
R
1
2
3
4
5
6
7
8
9
11
22
13
13
15
16
17
18
19
20
21
22
39
43
23
24
26
27
28
29
30
31
32
35
36
37
38
22 14 10
11-1
11-2
11-3
11-4
11-5
33
34
40
41
42
21
25
12
ILLUSTRATED
PARTS
BREAKDOWN
35,000 BTU/HR
18-1
18-2
18-18
18-4
18-5
18-6
18-7
18-8
18-9
18-10
18-11
18-12
18-13
18-14
18-15
18-16
18-17
18-3
Motor and Pump Assembly

15
104468
OWNER’S MANUAL
This list contains replaceable parts used in your heater. When ordering parts, be sure to
provide the correct model and serial numbers (from the model plate), then the part number
and description of the desired part.
PARTS LIST
35,000 BTU/HR
KEY PART PART
NO. NUMBER DESCRIPTION QTY.
1 M51104-01 Handle 1
2 098511-54 Upper Shell 1
3 102432-01 Screw/Lockwasher, 1/2" 6
4 098512-43 Combustion Chamber 1
5 M51108-01 Heat Shield 1
6 M11084-29 Screw, #10-16 x 3/4" 2
7 M16660 Photocell Bracket 1
8 M10908-2 Screw, #6-32 x 3/8" 2
9 HA3019 Photocell Assembly 1
10 079673-06 Power Cord 1
11 ** Burner Strap Assembly 1
11-1 097124-01 Bracket 1
11-2 HA3013 Spark Plug 1
11-3 079980-01 Nozzle Adapter 1
11-4 M29824 Nut, 14mm 1
11-5 HA3006 Nozzle 1
12 102801-01 Power Line RFI Filter 1
13 M30865-02 Bushing 2
14 M50400 Strain Relief Bushing 1
15 M30884 Fan 1
16 M50631 Rubber Bumper 2
17 101205-01 Motor Bracket 1
18 ** Motor and Pump Assembly 1
18-1 098642-02 Motor (230V/50Hz) 1
18-2 079975-03 Pump Body 1
18-3 M22009 Insert 1
18-4 M22456-2 Rotor 1
18-5 M29608 End Pump Cover 1
18-6 M29632 Lint Filter 1
18-7 M29633 Intake Filter 1
18-8 M29609 End Filter Cover 1
18-9 M12461-31 Screw, #10-32 x 1" 3
18-10 M8940 Steel Ball (1/4" Dia.) 1
18-11 M10993-1 Pressure Relief Spring 1
18-12 M27694 Adjusting Screw 1
18-13 M22997 Plug 1
18-14 M29612-01 Output Filter 1
18-15 M12461-32 Screw, #10-32 x 1 1/8" 6
KEY PART PART
NO. NUMBER DESCRIPTION QTY.
**Not available as an assembly, order parts separately.
18-16 M50016 Elbow, 90˚ (Barb Fitting) 1
18-17 M8643-2 Blade 4
18-18 FHPF3-6C Screw, #10-32 x 3/4" 2
19 M51105-01 Fan Guard 1
20 NTC-4C Hex locknut 2
21 M50104-02 Bushing (wires) 2
22 102431-01 Screw/Lockwasher, 1/2" 10
23 098511-12 Lower Shell 1
24 M11271-8 Clip Nut 6
25 RF3-6B Screw, #10-32 x 3/4" 1
26 M29652-04 Rubber Airline 1
27 M29652-05 Fuel Line 1
28 M16841-57 Wire Assembly (red 8 1/2") 1
29 M10990-3 Rubber Bushing 1
30 M50876-04 Fuel Filter Assembly 1
(Includes bushing)
31 102482-02 Electronic Ignitor 1
32 M11084-29 Screw, #10-16 x 3/4" 2
33 099125-02 Terminal Board 1
34 099157-01 Rivet 1
35 097630-02 Flame-Out Control 1
36 097702-01 Fuel Tank Cap 1
37 098513-73 Fuel Tank 1
38 M50899-03AA Side Cover 1
39 NPF-3B Nut, #10-32 3
40 099177-01 Hex Nut 1
41 078918-01 Terminal Board Tab Cap 1
42 097785-01 Vinyl Foam Gasket 1
43 WLE-3 Lock Washer, #10 2
PARTS AVAILABLE - NOT SHOWN
HA2210 Filler Neck Screen 1
097649-01 Tradename Decal 2
M9900-192 Combustion Chamber
Ground Wire 1
102944-01 Decal Package 1

16
104468
PORTABLE FORCED AIR HEATERS
R
ILLUSTRATED
PARTS
BREAKDOWN
70,000 BTU/HR
10-6
10-3
10-2
10-4 10-5
10-7
Burner Head Assembly
10-1
18-1
18-2
18-18
18-4
18-5
18-6
18-7
18-8
18-9
18-10
18-11
18-12
18-13
18-14
18-15
18-16
18-17
18-3
Motor and Pump Assembly
1
2
4
3
5
6
7
8
10
11
12
12
14
15
16
17
20
18
19
21
21
24
25
26
28
29
30
31
32
34
38
37
11 13
9
33
35
36
42
43
39
40
23
44
11
41
45
22
27

17
104468
OWNER’S MANUAL
PARTS LIST
70,000 BTU/HR
This list contains replaceable parts used in your heater. When ordering parts, be sure to
provide the correct model and serial numbers (from the model plate), then the part number
and description of the desired part.
KEY PART PART
NO. NUMBER DESCRIPTION QTY.
1 M51104-01 Handle 1
2 098511-54 Upper Shell 1
3 102432-01 Screw/Lockwasher, 1/2" 6
4 098512-44 Combustion Chamber 1
5 M11084-29 Screw, #10-16 x 3/4" 2
6 M16660 Photocell Bracket 1
7 M10908-2 Screw, #6-32 x 3/8" 2
8 HA3019 Photocell Assembly 1
9 079673-06 Power Cord 1
10 ** Burner Head Assembly 1
10-1 HA3008 Nozzle 1
10-2 M10659-1 Nozzle Seal Washer 2
10-3 M10809-1 Nozzle Seal Spring 1
10-4 M8882 Nozzle Seal Sleeve 1
10-5 M51098-02 Burner Head Body 1
10-6 M50820-01 Barb Fitting 2
10-7 HA3012 Spark Plug 1
11 102431-01 Screw/Lockwasher, 1/2" 11
12 M30865-02 Bushing 2
13 M50400 Strain Relief Bushing 1
14 M30884 Fan 1
15 M50631 Rubber Bumper 2
16 M12461-13 Screw, #8-32 x 1/4" 2
(holds relay in position)
17 101205-01 Motor/Relay Bracket 1
18 ** Motor and Pump Assembly 1
18-1 102001-16 Motor (230V/50Hz) 1
18-2 079975-02 Pump Body 1
18-3 M22009 Insert 1
18-4 M22456-1 Rotor 1
18-5 M29608 End Pump Cover 1
18-6 M29632 Lint Filter 1
18-7 M29633 Intake Filter 1
18-8 M29609 End Filter Cover 1
18-9 M12461-31 Screw, #10-32 x 1" 3
18-10 M8940 Steel Ball (1/4" Dia.) 1
18-11 M10993-1 Pressure Relief Spring 1
18-12 M27694 Adjusting Screw 1
18-13 M22997 Plug 1
18-14 M29612-01 Output Filter 1
**Not available as an assembly, order parts separately.
KEY PART PART
NO. NUMBER DESCRIPTION QTY.
18-15 M12461-31 Screw, #10-32 x 1" 6
18-16 M50016 Elbow, 90˚(Barb Fitting) 1
18-17 M8643 Blade 4
18-18 FHPF3-5C Screw, #10-32 x 5/8" 2
19 M51105-01 Fan Guard 1
20 NTC-4C Hex locknut 2
21 M50104-02 Bushing (wires) 2
22 102801-01 Power Line RFI Filter 1
23 098511-12 Lower Shell 1
24 M11271-8 Clip Nut 6
25 098136-05 Relay (motor start) 1
26 M16841-58 Wire Assembly (red 9 1/2") 1
27 RF3-6B Screw, #10-32 x 3/4" 1
28 M29652-04 Rubber Airline 1
29 079973-01 Fuel Line 1
30 M16841-57 Wire Assembly (red 8 1/2") 1
31 M10990-3 Rubber Bushing 1
32 M50876-05 Fuel Filter Assembly 1
(Includes bushing)
33 102482-02 Electronic Ignitor 1
34 M11084-29 Screw, #10-16 x 3/4" 2
35 099125-02 Terminal Board 1
36 099157-01 Rivet 1
37 097702-01 Fuel Tank Cap 1
38 097630-02 Flame-Out Control 1
39 098513-74 Fuel Tank 1
40 M50899-03AA Side Cover 1
41 NPF-3B Nut, #10-32 3
42 099177-01 Hex Nut 1
43 078918-01 Terminal Board Tab Cap 1
44 097785-01 Vinyl Foam Gasket 1
45 WLE-3 Lock Washer, #10 2
PARTS AVAILABLE - NOT SHOWN
HA2210 Filler Neck Screen 1
097649-01 Tradename Decal 2
M9900-192 Combustion Chamber
Ground Wire 1
102944-02 Decal Package 1

18
104468
PORTABLE FORCED AIR HEATERS
R
ILLUSTRATED
PARTS
BREAKDOWN
100,000 BTU/HR
13-1
13-2 13-3
13-4
13-5 13-6
13-7
13-8
13-13
13-15
13-16
13-17
Motor and Pump Assembly
Burner Head Assembly
8-1
8-2
8-4
8-3
8-5
8-7
8-6
13-11
13-10
13-9
13-12
1
2
3
45
7
8
9
10 11
12
13
14
15
17
20
25
26
9
30
31
33
34
35
36
37
38
39
40
41
6
42
9
21
22
23
24
43
44
27
28
16
19
18
29
32
13-18
13-14

19
104468
OWNER’S MANUAL
PARTS LIST
100,000 BTU/HR
This list contains replaceable parts used in your heater. When ordering parts, be sure to
provide the correct model and serial numbers (from the model plate), then the part number
and description of the desired part.
**Not available as an assembly, order parts separately.
KEY PART PART
NO. NUMBER DESCRIPTION QTY.
1 098511-138 Upper Shell 1
2 102432-01 Screw/Lockwasher, 1/2" 8
3 098512-31 Combustion Chamber 1
4 M16660 Photocell Bracket 1
5 HA3019 Photocell Assembly 1
6 M27417 Drain Plug 1
7 M10908-2 Screw, #6-32 x 3/8" 2
8 ** Burner Head Assembly 1
8-1 100735-15 Nozzle 1
8-2 M10659-1 Nozzle Seal Washer 2
8-3 M10809-1 Nozzle Seal Spring 1
8-4 M8882 Nozzle Seal Sleeve 1
8-5 M50924-03 Burner Head Body 1
8-6 M50820-02 Barb Fitting 2
8-7 HA3012 Spark Plug 1
9 102431-01 Screw/Lockwasher, 1/2" 13
10 M50814-06 Air Line 1
11 M51345-01 Fuel Line 1
12 102042-01 Fan 1
13 ** Motor and Pump Assembly 1
13-1 102001-03 Motor with capacitor
(230V/50Hz) 1
13-2 079975-02 Pump Body 1
13-3 FHPF3-5C Screw, #10-32 x 5/8" 2
13-4 M22009 Insert 1
13-5 M22456-1 Rotor 1
13-6 M50545 End Pump Cover 1
13-7 M12179 Intake Filter 1
13-8 M16545 End Filter Cover 1
13-9 M8940 Steel Ball (1/4" Dia.) 1
13-10 M10993-1 Pressure Relief Spring 1
13-11 M27694 Adjusting Screw 1
13-12 M22997 Plug 1
13-13 M12461-31 Screw, #10-32 x 1" 4
13-14 M12244-1 Output Filter 1
13-15 M12461-31 Screw, #10-32 x 1" 6
13-16 M11637 Lint Filter 1
13-17 M50820-02 Barb Fitting 1
13-18 M8643 Blade 4
14 M51114-01 Fan Guard 1
KEY PART PART
NO. NUMBER DESCRIPTION QTY.
15 M50631 Rubber Bumper 2
16 097468-01 Edge Liner 1
17 101206-01 Motor and Relay
Bracket Assembly 1
18 WLE-3 Lock Washer, #10 2
19 NPF-3B Nut, #10-32 3
20 NTC-4C Hex locknut 2
21 102482-02 Electronic Ignitor 1
22 M11084-29 Screw, #10-16 x 3/4" 2
23 099125-02 Terminal Board 1
24 099157-01 Rivet 1
25 M50104-03 Bushing 1
26 M50104-03 Bushing 1
27 M50104-01 Bushing 2
28 099213-01 Button Plug 1
29 102801-01 Power Line RFI Filter 1
30 098511-191 Lower Shell 1
31 M11271-8 Clip Nut 8
32 RF3-6B Screw, #10-32 x 3/4" 1
33 M51150-01 Fuel filter 1
34 M10990-3 Rubber Bushing 1
35 M51151-01 Fuel Line 1
36 098513-75 Fuel Tank 1
37 097702-01 Fuel Tank Cap 1
38 M16841-57 Wire Assembly (red 8 1/2") 1
39 097630-02 Flame-Out Control 1
40 M50400 Strain Relief Bushing 1
41 079673-06 Power Cord 1
42 M51077-01AA Side Cover 1
43 099177-01 Hex Nut 1
44 078918-01 Terminal Board Tab Cap 1
PARTS AVAILABLE - NOT SHOWN
HA2210 Filler Neck Screen 1
097650-01 Tradename Decal 2
M9900-192 Combustion Chamber
Ground Wire 1
102944-03 Decal Package 1

20
104468
PORTABLE FORCED AIR HEATERS
R
ILLUSTRATED
PARTS
BREAKDOWN
150,000 BTU/HR
Burner Head Assembly
8-1
8-2
8-4
8-3
8-5
8-7
8-6
13-1
13-2 13-3
13-4
13-5 13-6
13-7
13-8
13-13
13-15
13-16
13-17
13-18
13-14
Motor and Pump Assembly
13-11
13-10
13-9
13-12
1
2
3
45
7
8
9
10
11
12
13
14
15
17
20
25
26
9
30
31
33
34
35
36
37
38
39
40
41
6
42
43
21
22
23
24
45
44
27
28
16
19
18
46
29
32