MATO CMiNDTEK EP 100 User manual

Betriebsanleitung
Operating Instructions
Mode d`emploi
Erstellt: Änderung: 76428
06/2010 01/14
EP 100 / EP 200
EP 300 / EP 400

EP 100 / EP 200
EP 300 / EP 400
8
Item Description Order No.
1 Electric gear pump with 3m connection cable, mains plug for 220
V or terminal clamps for battery connection
2 Suction hose DN24 700 mm long connecting thread DKR 1"
3 Dispensing hose DN20 4 m or 8 m connection thread DKR ¾“
4 Oil filler gun connection thread R ¾"
5 Telescopic suction tube 520 - 860 mm connection thread R 1"
6 Angle piece with 2" barrel adapter threaded connection R 1"
7 400 mm extension tube threaded connection R 1"
8 On/Off switch
Combination possibilities:
−with 700 l or 1000 l Tank
−with 200 l oil drums with/ without carriages, barrel adapter, foot valve/ suction basket
−Steel suction tube with barrel adapter, foot valve/ suction basket
−Suction hose, pressure hose
−Hose Reel
−various flow meters
−Oil filler gun with engine oil outlet
Suction side
R1 "
Pressure side
3/4"
2
1
3
4
5
7
6
Suction filter
8

EP 100 / EP 200
EP 300 / EP 400
9
1 Safety information EP 100 to EP 400:
1 2 3 4 5 6
1) Attention! Read assembly instructions before use.
2) Warning! Disconnect the power supply, remove the plug.
3) Warning! Wear gloves during use.
4) Warning! Danger from spraying oil, use safety glasses.
5) Take note, e.g. never point pressure hose at people or animals
6) Environmentally friendly disposal.
Failure to comply with the safety instructions may result in the endangering of people as well
as the environment and the facility. Failure to comply with the safety instructions may lead to
loss of any claims for damages. The operator of the facility must ensure that the contents of
the manual, especially the safety instructions for the operators, are known. The operating
personnel provided with suitable instruction on a regular basis.
Instructions for EP 100 to EP 400
-When the facility is inactive for prolonged periods (eg time off over the weekend), the electric gear
pump must be disconnected from the mains. Switch of pump at the on/off switch and pull out the
plug.
-Do not allow the pump to run for longer than 5 min against the closed nozzle.
-Be aware that the pump can heat up.
-For the 12V - 24V design, first connect the +pole and then the -pole to the battery.
-The gear pump starts to operate straight away.
-The installation must not be operated in potentially explosive areas.
-Viscous media of Hazard Classes A1 and A2 can not be supported.
-Ensure that the 220V power socket is secured with at least 10 A.
-Ensure that you have a secure grip on the pump.
-Only use original accessories approved by MATO. In case of accidents caused by foreign parts
liability cannot be accepted.
-The reliability of the system is only guaranteed when used as intended.
-Trace return hose back to the safety valve of the tank.
-Tampering or changes to the safety valve are prohibited.
-In combination with drum and carriage, operate parking brake when parking.
Preparatory measures / handling
−Protective gloves made of leather and goggles must be worn during use.
−Observe safety data sheets for hazardous substances (oil, diesel) used. Instruct employees on a
regular basis.
−Do not bend pressure hose sharply.
−Facility in general is only to be operated under supervision in order to prevent containers
overflowing or the oil filler gun from slipping out.

EP 100 / EP 200
EP 300 / EP 400
10
Repair / maintenance
−Before carrying out any repair or maintenance work, break off the power supply (unplug mains
plug) and relieve pressure on the system by opening the oil filler gun.
−Regularly check the pressure-bearing components (high pressure hose) as well as the current-
carrying components for any damage. Defective parts must be replaced immediately with
genuine parts.
−Use of non-original accessories, e.g. hose lines, connections, can in isolated cases pose the risk
of accidents. In case of accidents or damage caused by foreign parts liability cannot be accepted.
−Modification or alteration of the device is only permitted after consultation with the manufacturer.
−The reliability of the device is only guaranteed when used as intended.
−Maintenance, inspection and repair work must only be performed by qualified personnel.
−Caution: hot components only cool gradually after being shut down.
−Safety-related parts (e.g. safety valve) may only be replaced or adjusted by the manufacturer.
2 Intended use / guarantee
The electric gear pump is suitable for decanting and filling of oil. The bypass valve integrated in
the pump body is at the limit of the max. delivery pressure of the pump.
EP 100, EP 300 230 V AC
For hydraulic and motor oil
of low to medium viscosity.
The use of hose reels as well as the use with
long conveyance stretches is not intended.
EP 200, EP 400,
For hydraulic, engine and gear oils
of low to high viscosity.
The use of hose reels and the use with longer
conveyance stretches is possible due to the high
pressure performance of 16 bar.
Used oils may only be utilised if no solid particles are present. Any other use as well as
modification or alteration of the installation is only permitted after consultation with the
manufacturer.
If the installation is used as intended and in accordance with the instructions, we are liable under
the statutory warranty (see our Terms and Conditions).
The invoice from your dealer with the date of purchase must be enclosed with warranty claims
3 Assembly and delivery
The structure, including the individual components, is depicted on page 3.
4 Set up and operation of EP 100 to EP 400
-Screw telescopic suction tube (5) into angle piece (6).
-Screw telescopic suction tube with elbow in the R 2" connection of the tank.
-Set gear pump (1) onto the tank. When using the pump holder for the 700/1000 litre tank, the
carrying handle of the pump can be removed.
-Trace return hose back to the safety valve of the tank.
-Connect suction hose (2) to the pump (1) and the angle piece (6).
-Assemble oil filler gun (4) and pressure hose (3) at the pressure side of the pump.
Check all connections for a firm fit and leaks before starting the system.
-Insert 220V mains plug into the socket. Check that the pump is switched off.

EP 100 / EP 200
EP 300 / EP 400
11
5 Maintenance and care:
The electric vane cell pump works maintenance free.
Regularly check the pressure-bearing components (pressure hose and oil filler gun) as well as
the current-carrying parts of the pump for any damage or wear. Defective parts must be
replaced immediately with genuine parts.
Ordering spare parts:
When ordering spare parts the following information is required:
Type specification, designation of the ET, order number
The following maintenance periods should be strictly observed to ensure trouble-free operation.
Before each use Annually According to the
manufacturer
Safety valve X X
Seal set X X X
Pressure hose X X X
Oil filler gun X X
Testing portable electrical
appliances. Operator ½ yearly X
Checking for loose
connections X
Legibility and availability of
information X
6 Tips for fault diagnostics:
Symptom Possible cause Rectification
The motor is not running. Mains plug not in the socket
The wiring to the motor is faulty.
Insert mains plug into the socket.
Repair by an electrician.
Device does not
discharge any oil. The container is empty.
Foot valve is faulty.
Check the level of the oil container.
Press reset button.
Exchange foot valve.
Device continues with
production. Suction basket added. Clean suction basket.

EP 100 / EP 200
EP 300 / EP 400
12
7 Specifications:
Type EP 100
EP 300 EP 200, EP 400
Voltage type
Protection rating 230V / 50 Hz IP 55
Engine performance 0.37 KW 0.75 KW
Security of the supply line 10 A 16 A
Max Capacity (SAE 30 free outlet) ca. 11 l/min ca. 22 l/min
Suction height self-priming
up to 2.5m
Max discharge pressure (depending
on oil viscosity)
8 bar 16 bar
Volume level ca. 67 dB(A)
Dimensions L x W x H 260 x160 x185 290 x190 x205
290 x270 x205
Weight (pump unit without
accessories) 9 kg 12.5 kg
Fluid media EP 100 to EP 400:
Oils based on mineral oil and biodegradable oils.
Fluids including Hazard Class A3 can be supported.
Viscous media of Hazard Classes A1 and A2 cannot be supported.
If media not listed here is used, please clarify this with our technical department.
If oils (particularly used oils) with high levels of abrasive particles (metal dust, sanding dust, etc.) are
pumped, then a fine filter must be retrofitted in the suction line of the pump.
Not suitable for water, chemicals and corrosive media
8 Disposal
After termination of use the device is to be disposed of in an environmentally
friendly manner in accordance with applicable statutory provisions.
Your contribution to protection of the environment:
The applicable regulations for the registration, installation and operation of equipment for
handling of substances hazardous to water are to be strictly observed by the operator (such as,
e.g., Federal Water Act, German Ordinance on Exposure to Substances Hazardous to Waters
and Technical Rules and Regulations for Flammable Liquids).

EG KONFORMITÄTSERKLÄRUNG EC DECLARATION OF CONFORMITY
CERTIFICAT DE CONFORMITE CEE EC DECLARACION CONFORMIDAD
Gemäß Anhang II A der EG-Maschinen-Richtlinie 2006/42/EG
In accordance with Appendix II A of the EC Machinery Guideline 2006/42/EG
Conformément au code II A de directives des machines 2006/42/CEE
De acuerdo con Apéndice II A de la directriz de Maquinaria 2006/42/EG
Wir, die Firma:
We, the company of:
Nous, la société:
Nosotros, la Firma:
erklären in alleiniger Verantwortung, daß das Produkt:
declare, on our sole responsibility, that the product:
engageons notre responsabilité propre sur le produit:
declaramos, sobre nuestra única responsabilidad, que el producto:
Bezeichnung, Typ:
Designation, Type:
Désignation, Modèle:
Designación, Tipo:
folgenden einschlägigen Bestimmungen entspricht:
complies with the following pertinent regulations:
Conformément aux dispositions suivantes:
cumple con las siguientes pertinentes regulaciones:
- EG-Maschinen-Richtlinie 2006/42/EG
- EG-Richtlinie EMV 2004/108/EG
Angewendete harmonisierte europäische Normen:
Harmonised European standards applied:
Suivant les normes européennes:
De acuerdo con las normas standard europeas aplicadas:
DIN EN 12100:2010,
DIN EN 809 :1998+A1:2009, DIN EN 60204-1:2007 +A1:2009,
EN ISO 4413:2010, DIN EN 62079:2001,
Bevollmächtigte Person für die Zusammenstellung der technischen Unterlagen:
Authorised officer for collation of the technical documentation:
Personne munie des pleins pouvoirs pour l’établissement des documents techniques :
Está declaración perderá su validez en caso de una modificación no acordada con nosotros:
Herr M. Haupt, MATO GmbH & Co. KG, Mühlheim/ Main
Leitung Produkttechnik
Mühlheim, den 07.01.2014 i.A. Steffen Simon Sparte Schmiertechnik
Ort, Datum Name und Unterschrift Angaben zum Unterzeichner
Place, Date Name and signature Details of signatory
Ville, Date Nom et Signature Déclaration du signataire
Lugar, Fecha Nombre y firma Detalles del firmante
MATO
GmbH & Co. KG
Benzstraße 16-24
D-63165 Mühlheim / Main
Elektro-Zahnradpumpensysteme
- EP 100 230V AC - EP 200 230V AC
- EP 300 230V AC - EP 400 230V AC