Matrix Tippkemper IRS I-OFX Series Installation instructions

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ISO 9001:2008 / ATEX
Original operating manual:
Photoelectric proximity switch IRS/IRN/IRD-**I-OFX/OVA(-OP)
IRD-**I-OFX/OVA-OP Housing M30 IRN-**I-OFX/OVA-OP
•Also for using with certificated fibre optics
•IRD: ATEX and IECEx certificated
• Types IRD: For use in Ex Zones (0),1, 2, (20), 21, 22
optical radiation can operate into Ex Zones 0, 20
• Types IRN; For use in Ex Zones (1), 2, (21), 22
optical radiation can operate into Ex Zones 1, 21
• Robust sensor for industrial applications
II2(1)G
II2(1)D
0158
ATEXdesignation:
II3(2)GExnA[opisGb]IIBT4Gc
II3(2)DExtc[opisDb]IIIAT135°CDcIP67
IECExmarkings
Exd[opisGa]IICT6Gb
Extb[opisDa]IIIBT100°CDbIP67
IECEx BVS 14.0108X
IRD-xxI-OFX-OP-IECEX_e3,2016-12-21/HB
Type IRS-**I-OFX/OVA IRN-**I-OFX/OVA-OP IRD-**I-OFX/OVA-OP
Technical Data OFX = output function selectable by polarity of the supply volteage
Range (on white paper A4, 80g) **I = Range in dm 02I/04I/10I/15I. 0.2m to 1.5m
Type of Ex protection, Gas, according to 2014/34/EU NONE II3(2)GExnA[opisGb]IIBT4Gc II2(1)GExd[opisGa]IICT6Gb
Type of Ex protection, Dust, according to 2014/34/EU NONE II 3(2)D Ex tc [op is Db] IIIA II 2(1)D Ex tb [op is Da] IIIB
T135°C Dc IP67 T100°C Db IP67
For use in Ex Zones Not for Ex zones Zones (1), 2, (21), 22 Zones (0), 1, 2, (20), 21, 22
Maximum radiant intensity NOT LIMITED <=5mW/mm2<=5mW/mm2
Maximum radiant power NOT LIMITED <=35mW <=15mW
Light source Infrared 870nm
Optical angle (at nominal range) appr. 10°
Response time 5ms (1ms, on request)
Power up delay time 500ms
Supply voltage 24 VDC +-10%
Absolute maximum supply voltage Um = 30VDC
Current consumption maximum 60mA
Maximum power dissipation 1.68W
Output Push-Pull, 100mA, short circuit protected
Input, only types IR*-**I-OFI/OVI(-OP) (Disable Input) PNP compatible, Ri 10kΩ
Housing M30, yellow brass, type Ms58, nickel plated
Enclosure rating, according to EN 60529 IP54 IP67 IP67
Working temperature range Tamb -20°C up to +50°C
Storage temperature range -30°C ... +70°C
Shock and vibrating resistance Vibration: 30g over 20Hz to 2kHz. Shock:50g for each direction (X, Y, Z)
Pollution degree, according to EN 60664-1:2007 4
Device designation, according to EN 60947-5-2 R3A30AP1
Electrical connection cable 3+PE x 0.5mm2, shielded, TPU, leads numbering marked, length: 3m
Electrical connection cable, types IR*-**I-OVA/OFI(-OP) 4+PE x 0.5mm2, shielded, TPU, leads numbering marked, length: 3m
Electrical connection cable, types IR*-**I-OVI(-OP) 5+PE x 0.5mm2, shielded, TPU, leads numbering marked, length: 3m
Socket for types IRS/IRN-**I-***-OP-S099 Socket M12, Lumberg type RSF, 5 terminals
Accessories, all types - 2 nuts M30 (optional 1 clamp on demand)
Accessories, types IRN/IRD-**I-***-OP(-S***) - 1x Spare safety screw with packing ring for potentiometer sealing
Accessories, only type IRN-**I-***-OP-S099 - 1x Safety lock device, mount at the cable connection, for locking the
connection. (black synthetic device)
- 1x Warning plate "Do not open/close when supply voltage connected",
self-sealing, for gluing on the cable connector.
- 1x Protection cap for the sensor socket.
Accessories, optional for the types IR*-(-OP)-S099 - Single ended cordset, types RKTS 5-298/xx or RKWTH 5-298/xx,Lumberg
Accessories, not included, only IRS-**I-O**-S125 - Spare safety screw with packing ring for potentiometer sealing
Options - Cable length: Up to 100m, on request. Designation: IR*-**I-***(-OP)/K:??m
- IR*-**I-OVA(-OP): With additional pollution indication output "VA", only PNP type
- IR*-**I-OFI(-OP): With emitter disable input "DI"
- IR*-**I-OVI(-OP): With additional pollution indication output "VA" and with emitter disable input "DI"
- IRD-04I-***-OP-S095: With additional optic, type AD-4-W 15, cable length: 10m
- IRD-04I-***-OP-S097: Response time: 150us, cable length: 5m
- IRS/IRN-**I(-OP)-S099: Socket M12, Lumberg RSF 5 , 5 pins
- IRS-02I/04I-***-S125: Potentiometer with dust proof screwing. (IRS-02I-OFX-S125: Range = 180mm+-5%)
- IR*-**I-***(-OP)-S268: 1kHz switching frequency
- IR*-02I-***(-OP)-S269: 10kHz switching frequency
- IRS/IRN-02I-***(-OP)-S270: Socket M12, Lumberg RSF 5 , 5 pins, response time: 500us
- IR*-02I-***(-OP)-S271: With wide optical angle 22°
- IRD-10I-OFP-OP: Output only PNP, function: Output=ON if sensor detects light
0V
FunctionandLEDdisplay
with fibre optics Beam not interrupted with fibre optics Beam interrupted
Lightbarrier Lightbarrier
Proximity switch
Proximity switch
reflection detected, LED=ON no reflection detected, LED=OFF
with fibre optic
with fibre optic
Out
R 15Ω
+24VDC
PNP=OFF
NPN=ON
R 15Ω
PNP=ON
NPN=OFF
+24VDC
Out
0V
Function at standard connection
of the supply voltage: WireNo. Pin-No.
+24VDC 1 1
0V 2 3
Output 3 4
Pollutionindicationoutput 4 2
Disableinput (onlyDItypes) 5 2
PE yellow-green 5
Cableshield white
(DevicesS099:Onlypollutionoutputordisableinputpossible)
R 15Ω
PNP=ON
NPN=OFF
R 15Ω
PNP=OFF
NPN=ON
+24VDC +24VDC
Out Out
0V 0V
Function on reversed polarity of the
supply voltage: WireNo. Pin-No.
+24VDC 2 3
0V 1 1
Output 3 4
Pollutionindicationoutput 4 2
Disableinput (onlyDItypes) 5 2
PE yellow-green 5
Cableshield white
(DevicesS099:Onlypollutionoutputordisableinputpossible)
Devices with pollution
indication output "VA".
Types:
IR*-**I-OVA/OVI(-OP).
LEDindication
and output function:
Sensor ON
100%
ca.120% distancetoobject
Output
ON
OFF
OFF
Pollution indication output VA
12345678901
1
234567890
1
12345678901
123456789
1
2345678
9
1
2345678
9
123456789
1234567890123456789012345678901
1234567890123456789012345678901
green yellow red LEDindication

Matrix Elektronik AG (Manufacturer) Tippkemper - Matrix GmbH Kirchweg24 CH-542OEhrendingen MeegenerStr.43 D-51491Overath Tel.:[phone] Fax -29 Tel.:[phone] Fax -19 [email protected] [email protected]
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same time, a mutual influence is precluded
DI= 0V or not connected = emitter enabled
DI= High (24VDC) = emitter disabled
For a correct function the sensor must be enabled for at minimum >= 7.5ms
(DI=0V). If the DI input will be disabled, the outputs holds the previous output
status from the last enabled time. The DI input is PNP compatible.
Optical range
The nominal range is defined on white paper A4, 80g. The range will be
influenced by the color, kind of surface and shape of the object.
Fibre optics
For efficiently detection solutions look for our multiple program of fibre
optics, also for high temperature areas. Fibre optics for Ex zones must only
be driven by sensors series IRN and IRD.
Maintenance
Protect the sensor and the optional fibre optics against pollution. If the fibre
optics or the sensor lenses are contaminated, clean with alcohol. Do not use
aggressive solvents. Optical fibres can be destroyed by strong solvents.
Equipment must only be repaired or serviced by the manufacturer.
General safety instructions
Series IRN-**I-***-OP-S099: "WARNING - EXPLOSION HAZARD -
WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES. DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
THE AREA IS KNOWN TO BE NONHAZARDOUS". The mounting of
the sensor in dusty locations without fixed cordset or protection cap
results in a high ignition risk. The sensors must not be used for Accident-
Prevention! In worst case the output can change to any state! When
installing and operating with the sensor, it is necessary to take into
consideration the relevant international and other national regulations:
EN 60079-14, ATEX 118a, single directive 1999/92/EC.
The sensor and the fibre optic are conform to the following standards:
IEC/EN 60079-0:2012 + A11:2013, IEC/EN 60079-1:2007, EN 60079-
15:2010, IEC/EN 60079-28:2007, IEC/EN 60079-31:2010, EN 60529:2014,
EN 60950-1:2006; EN 61000-4-2 to EN 61000-4-6, EN 61000-6-1/-2, EN
61000-6-4, ATEX directive: 2014/34/EU, Machine directive: 2006/42/EC,
EMC directive: 2014/30/EU, RoHS directive: 2011/65/EU.
General Notes, disposal
We reserve the right to modify our equipment. Our equipment is designed
such way, that it has the least possible adverse effect on the environment.
It neither emit or contain any damaging or siliconized substances and use
a minimum of energy and resources. No longer usable or irreparable units
must be disposed of in accordance with local waste disposal regulations.
EU-Declaration of conformity:
IECEx certification, types IRD: Certification number: BVS 14.0108X.
http://iecex.iec.ch/iecex/iecexweb.nsf/0/FE79714C0BAEF6F5C1257D7E0044F6A9?opendocument
ATEX certification, types IRD: II 2(1)G Ex d [op is Ga] IIC T6 Gb, II 2(1)D
Ex tb [op is Da] IIIB T100°C Db IP67. EC-Certification No. BVS 10 ATEX
E 130 X, DEKRA EXAM GmbH, Zertifizierungsstelle, Carl-Beyling-Haus,
Dinendahlstrasse 9, D-44809 Bochum, Ident number: 0158.
ATEX certification, types IRN: II 3(2)G Ex nA [op is Gb] IIB T4 Gb, II 3(2)D
Ex tc [op is Db] IIIA T135°C Dc IP67. Declaration by manufacturer
according to the ATEX directive 2014/34/EU and the test report No. BVS
PP 10-2233 EG, for Ex op is. ATEX certification of quality type production
of Ex devices at the ATEX directive 2014/34/EU, CE 0158. Certification
No: BVS 15 ATEX ZQS / E118. The conformity of the devices with the
EC standards and directives and the EC-type examination certificate and
the observation of the Quality Safety System ISO 9001:2008 with the
ATEX module "Production", declares:
Hans Bracher, Matrix Elektronik AG
Operating Manual:
Ex protection:
General prescriptions for all Ex devices:
It is necessary to take into consideration the valid international and national
rules and regulations (EN 60079-14). The maximum input voltage Um=30VDC
must not be exceeded. The local equipotential bonding have to be done. The
protective earth (PE) terminal is solid connected with the housing. The cable
have to be protected against damages. To connect cables inside hazardous
locations only use certificated Ex housings. All cable terminals must be
connected outside hazardous locations. Use only original manufactured
fibre optics and additional optical lenses, other additional optical lenses are
not allowed in hazardous locations.
Type IRD-**I-***(-S***): Applicable in Ex zones 1, 2, 21, 22. The limited
optical radiation can operate into hazardous locations 0 or 20 over certificated
fibre optics or through a viewing glass.
Type IRN-**I-***-OP(-S***): Only applicable in Ex zones 2, 22. The limited
optical radiation can operate into hazardous locations 1 or 21 over certificated
fibre optics or through a viewing glass.
Type IRN-**I-***-OP-S099: Only applicable in Ex zones 2, 22. The limited
optical radiation can operate into hazardous locations 1 or 21 over certificated
fibre optics or through a viewing glass.
Types IRN-**I-***-OP-S099:
Do not separate the connector when the supply voltage is connected to the
cable. When installing the sensor, the safety lock device must be fitted at
the cable connector. The additional adhesive warning label must be fixed
to the connector housing at the connection cable. Lumberg cordsets RKTS
5-298/xx (Straight type) or RKWTH 5-298/xx (Right angle type) are allowed
ONLY. It is necessary to take into consideration the mounting prescription
of the connector manufacturer. In dusty locations, the socket protection cap
must be fitted, when the connection cable is not connected.
General mounting prescriptions
Do not exceed the maximum ratings. The electrical connections must be
exactly as shown in the connection diagram. The cable shield must be
connected short. The cable shield should be connected to the protection earth,
large-surfaced. Connection cables must not be installed parallel to high
voltage cables.
Function
The sensor works basically as proximity switch on diffuse optical reflections.
If the sensor detects reflected light, the output switches to 0V and the LED
lights ON. If no reflected light will be recognized, the output switches to
+24VDC and the LED goes out. The load can be connected to +24VDC or
0V.
Function at inversely connection of the supply voltage
The sensor works basically as proximity switch on diffuse optical reflections.
If the sensor detects reflected light, the output switches to +24VDC and
the LED lights ON. If no reflected light will be recognized, the output switches
to 0V and the LED goes out. The load can be connected to +24VDC or 0V.
Optional pollution indication output"VA",series IR*-**I-OVA/OVI(-OP)
The devices with pollution indication output has a 3-color LED. The VA output
will be activated by polluted lenses or reduced optical input signal. If only
reduced optical input signal will be detected, the LED shows yellow and the
pollution indication output will be activated. If no light can be detected the
pollution indication outputs is switched OFF and the LED shows red. If strong
light is detected only the standard output is switched ON or OFF, the pollution
indication output is switched OFF and the LED shows green.
Sensors with disable input "DI", types IR*-***-OFI/OVI(-OP):
If several sensors are installed close to another, it is necessary to use
sensors with disable input. By using the disable input DI, each sensor can
be controlled in a short reaction time. If only one sensor is activated in the
Operating Manual / EU - Declaration of Conformity:
Dimensions
Connection layout
IRN/IRD-**I-***-OP
IRS-02I/04I-***-S125:
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
123456789012345678901234567890
8030
M30x1,5
115 IRN/IRD-**I-OFX IRN/IRD-**I-OFI/OVI
+24VDC 1 1
0V 2 2
Output 3 3
VA -- 4
DI -- 5
PE yellow-green yellow-green
LED
Potentiometer
with dustproof packing screw
LED
Potentiometer
IRN: with dustproof packing screw
12
12
12
12
12
13
Socket M12
5 terminals
Dimensions
Connection layout
IRS/IRN-**I-***(-OP)-S099:
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
IRS=50/ IRN=80
30
M30x1,5
IRS=85/IRN=115 IRN/S-*-OFX-S099 IRN/S-*-OFI/OVI-S099
1/brown +24VDC +24VDC
2/white NC DI or VA
3/blue 0V 0V
4/black Output Output
5/grey PE PE
IRN: Dust protection cap
for the socket
Dimensions
Connection layout
IRS-**I-***:
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
1234567890123456789012345678901
85 50
30
M30x1,5
IRS-**I-OFX IRS-**I-OFI/OVI
+24VDC 1 1
0V 2 2
Output 3 3
VA -- 4
DI -- 5
PE yellow-green yellow-green
LED
Potentiometer
Equipotential Bonding prescription for Ex
Devices: The end of the cable must be
connected outside the
hazardous location. Check the
reliable, noncorrosive holding
of the protection earth
connection.
The cable shield is to connect to 0V (-) of the supply voltage
For types without PE at the connector, the
local equipotential bonding have to be done
with conductive
corrosion-resistant clamps or nuts M30
12345678901234567890
12345678901234567890
12345678901234567890
12345678901234567890
12345678901234567890
12345678901234567890
12345678901234567890
1234567890123456789012345678901212345678901234567890123456789012123456
1234567890123456789012345678901212345678901234567890123456789012123456
12
12
12
12
12
12
12
12
12
12
12
12
12
123456
123456
12
12
12
12
12
123
1
1
Ex related markings:
CE 0158 Manufacturer with address Electrical data according to the chart
Type IRD-**I-***-OP: II 2(1)G Ex d [op is Ga] IIC T6 Gb EC certification No: BVS 10 ATEX E 130 X DEKRA & IECEx 14.0108X
II 2(1)D Ex tb [op is Da] IIIB T100°C Db IP67 EC certification No: BVS 10 ATEX E 130 X DEKRA & IECEx 14.0108X
Type IRN-**I-***-OP: II 3(2)G Ex nA [op is Gb] IIB T4 Gc ATEX declaration by manufacturer according to the ATEX directive 2014/34/EU
II 3(2)D Ex tc [op is Db] IIIA T135°C Dc IP67 ATEX declaration by manufacturer according to 2014/34/EU
Tamb: -20°C up to +50°C Date of production: Numerals 5 to 8 of the serial number (year/calendar week)
(X designation of the certification number: Fibre optics must only be applicated with sensors with certificated limited optical power)
IR*-**I-OFI/OVI(-OP) (with optional Disable Input)
Uin: 18V-28VDC,DI=+24V=Disable
Responsetime: <=200us
Holdtime: >=7.5ms, DI=0V=Enable
IR*-OFI/OVI Sensor
enabled
>=7.5ms DI
=24V Sensordisabled
Output holds previous state DI
=0V
Sensor
enabled
>=7.5ms
+24V
DI 200us 200us
IRD-xxI-OFX-OP-IECEX_e3,2016-12-21/HB