MaxPower MPOP5720/US User manual

REMOTE CONTROL
INSTALLATION OPERATION MAINTENANCE
Via Philips 5, 20900 Monza (MI), Italy
Tel: [phone] - Fax: [phone]
Email: [e-mail] - www.max-power.com
USER MANUAL
THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES

Contents
Section Title Page
1 DESCRIPTION 4
2 TECHNICAL SPECIFICATIONS 4
3 PRODUCT REFERENCES 5
4 PACKAGING CONTENTS 5
5 GENERAL DIMENSIONS 6
6 INSTALLATION AND CONNECTIONS 6
7 SET UP 7
8 RESETTING 8
9 ADDING ADDITIONAL TRANSMITTERS AND RECEIVERS 8
10 EXAMPLES OF USE 9
11 REPLACING BATTERIES 9
12 TROUBLE SHOOTING 10
13 WORLDWIDE DISTRIBUTION 10
14 WARRANTY 11
15 ELECTRICAL WIRING CONNECTION 12
It is strongly advised that only qualied marine electricians should install this equipment. For any boat requiring ocial
classication, bodies of approval should also be consulted at the earliest opportunity. In any case, all other bodies,
governmental or otherwise, should be contacted to ensure conformity with legal regulations relating to the boat in
question.
IT IS ESSENTIAL TO READ THE FOLLOWING MANUAL CAREFULLY
BEFORE INSTALLING THIS EQUIPMENT
3

TRANSMITTER
MPOP5720/US
RECEIVER
MPOP5721/US
Power supply 2 lithium batteries 3V (CR2430) 12 to 24V DC
Power consumption in standby 0A 22mA @ 12V DC
Power consumption when in use 50 mA @ 6V DC max 110 mA @ 12V DC max
Operating temperature -15°C / +55°C -15°C / +55°C
Dimensions (mm) 114 x 60 x 22 125 x 78 x 21
Weight (g) 80g 110g
Frequency (MHz) 868 (EU regulation)
915 (US regulation)
868 (EU regulation)
915 (US regulation)
R & TTE Directive
EN 300 220-1 V2.1.1 (2006-04)
EN 300 220-2 V.2.1.1 (2006-04)
EN 300 220-2 V2.1.2,
EN 301 489-3,
ETSI EN 301 489-3V1.4.1 (02)
EN 60945
EN 60945 (02)
EN 60950-1: 2006;
CEI 60950-1: 2005
FCC ID: W6Z (Transmitter)
IC: 8220A (Transmitter)
IC: 8220A (Receiver)
1- DESCRIPTION
2- TECHNICAL SPECIFICATIONS
The Max Power radio remote control is designed to work with Max Power’s entire range of tunnel and retractable
thrusters. The remote control can also be used to operate any other onboard equipment for which it may be useful.
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions (1) This device may not
cause harmful interference and (2) this device must accept any interference received including interference that may cause
undesired operation.
This product is in compliance with the following regulations:
4

868 MHz
(EU regulation)
915 MHz
(US regulation)
312973
312974
312971
312972
312969
312970
3- PRODUCT REFERENCES
4- PACKAGING CONTENTS
The remote control is available as a kit including both the transmitter and the receiver. Additional receivers and spare
transmitters are also available independently.
EU and US regulations require dierent frequencies. For this reason both the transmitter and the receiver are available
in 2 dierent frequencies.
• Each transmitter includes its batteries (2 x CR2430)
• Each receiver includes its connectors
The Remote Control is delivered with:
312973 (EU)
312974 (US)
KIT REMOTE CONTROL
312971 (EU)
312972 (US)
312969 (EU)
312970 (US)
91 transmitter
91 receiver
92 connectors
92 brackets + 2 screws
91 lanyard
91 user manual
91 receiver
92 connectors
92 brackets + 2 screws
91 user manual
91 transmitter
91 lanyard
91 user manual
5

5- GENERAL DIMENSIONS
6- INSTALLATION AND CONNECTIONS
1. Turn OFF the power supply to the thruster or the equipment being connected
2. Fit the receiver in a dry and accessible area (preferably not in the bilge). If necessary, use the 2 brackets supplied by
removing the 2 screws on the back of the receiver and replacing them with the 2 other screws supplied (M2.5 x 16).
For a thruster, an ideal location is behind one of the thruster control panels.
3. Connect the receiver to the power supply (12 or 24V DC)
4. CAUTION: ENSURE THE POLARITIES ARE RESPECTED. Reversing the polarity of the receiver WILL
irreversibly damage the receiver’s circuits.
5. Protect the positive supply cable of the receiver by means of a 1A fuse.
6. The receiver already has an integrated protection.
7. Connect the 4 outputs of the receiver (1, 2, 3 & 4) to the equipment that is to be operated. In the case of a bow
thruster or windlass, see the annexed diagrams for precise instructions.
8. NB: The outputs (1, 2, 3 & 4) are isolated volt free contacts with a load switching capacity of up to 24V and 5A
9. Follow the set up instructions (cf. chapter 7)
CAUTION:
Fit the receiver as far as possible from large metallic objects, electric motors or high current cables.
Please connect the radio receiver’s power supply to the yacht’s main service battery bank.
The battery bank powering the receiver must be suciently charged (refer to the battery supplier’s recommendations).
All dimensions are in mm
6

Red
Brown
Blue
Red
Brown
Blue
Red
B
rown
Blue
Red
Brown
Blue
OFF
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
ON
*
*
Authorised
combinations
1 2 3
4 5 6
7- SET-UP
Connect the receiver to the power supply
12/24V
To activate 2 commands simultaneously
press the 2 buttons* to be activated
ÆThe LED will ash.
These commands are now activated
and paired to outputs 1 & 2
Turn the power supply ON
ÆThe LED ashes once
Turn the receiver OFF (for 5 seconds) To activate other commands return
to step 2.
Outputs will be activated in their
numerical order in pairs.
Gently press the SYNC button (just once)
using a small screwdriver
ÆThe LED lights up
Note: Each receiver can handle a maximum of 4 channels: 2 sets of 2 buttons corresponding to receiver outputs (1, 2, 3 and 4).
Should the full 8 channels of the transmitter be required, a second receiver is needed: 312971 (EU) or 312972 (US). 7

8- RESETTING
9- ADDING ADDITIONNAL TRANSMITTERS AND RECEIVERS
To reset a receiver, gently press the SYNC button using a small screwdriver
ÆThe LED lights up.
Press the 4 up-down buttons simultaneously
ÆThe LED will ash
The receiver’s memory has been cleared.
Turn the receiver’s power supply OFF, wait 5 seconds and then return to
step 2 (cf. Chapter 7 Set-up)
Transmitters
To add an extra transmitter, follow the instructions from step 2 (cf. Chapter 7 Set-up) and congure the additional
remote control.
NB: In case of error or doubt concerning the conguration, clear the receiver’s memory (cf. Chapter 8) and start from the
beginning. This will require the reconguration of all remote controls.
Each complete maximised system (ie. 2 receivers and all 8 channels used on the transmitter) can only include 2
transmitters.
Receiver
Go to step 2 (cf. Chapter 7 Set-up) and follow the instructions as normal.
8

10- EXAMPLES OF USE
11- REPLACING THE BATTERIES
Using the remote control with a Max Power thruster or a windlass
1. Turn the thruster / windlass ON (via its control panel).
2. Turn the receiver ON if the power supply is not the same as the thruster / windlass.
3. Use the remote control to operate the thruster / windlass (see below instructions).
BOW THRUSTER
PORT / STARBOARD
STERN THRUSTER
PORT / STARBOARD
BOW AND STERN
THRUSTER
STARBOARD /
STARBOARD
BOW AND STERN
THRUSTER
PORT / STARBOARD
WINDLASS
UP / DOWN
RETRACTABLE
THRUSTER
UP / DOWN
CAUTION: ENSURE THAT THE EQUIPMENT’S POWER SUPPLY IS SWITCHED OFF BEFORE REPLACING THE
BATTERIES IN ORDER TO AVOID ACCIDENTAL ACTIVATION OF THE EQUIPMENT.
CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED
BATTERIES ACCORDING TO THE INSTRUCTIONS.
1. Remove the 4 screws from the back of the transmitter
2. Remove the back part of the transmitter
3. Remove the 2 batteries on the electronic control card
4. Replace the 2 batteries with 2 new CR2430 batteries. Ensure the polarities are respected.
5. Replace the back part of the transmitter and GENTLY TIGHTEN THE SCREWS whilst ensuring that the rubber
membrane is correctly positioned so that the product remains waterproof.
IT IS RECOMMENDED TO CHANGE THE BATTERIES AT THE START OF EACH SEASON 9

12- TROUBLE SHOOTING
13- WORLDWIDE DISTRIBUTION
Before contacting Max Power, please consult the following trouble shooting guide.
To locate the nearest Max Power distributor, please consult the section “Worldwide Distribution” on our
website: www.max-power.com
Problem Check
The receiver’s LED doesn’t light up Check the power supply to the receiver
The transmitter’s LEDs do not light up Check the transmitter’s batteries and the polarity
The remote control doesn’t work Check the connections of the receiver’s relay outputs
The remote control works intermittently Check the voltage of the battery bank powering the
radio receiver
10

14- WARRANTY
Warranty coverage
The equipment is guaranteed to be free of manufacturing and operation defects under normal usage conditions for a
period of 2 years from the date of purchase by the end user (upon production of sales receipt or other proof of purchase).
This warranty is transferable to subsequent owners of this equipment during the period of coverage.
If the remote control is used for any purpose other than leisure boat equipment, the warranty is limited to 6 months.
ANY MODIFICATION OF THE PRODUCT
WILL RESULT IN THE ANNULMENT OF THE WARRANTY
Warranty Exclusions
• The manufacturer’s warranty does not cover:
• Damage caused by modications or an installation contrary to published specications
• Damage due to repairs performed by an unauthorized service centre
• Damage due to lack of normal maintenance
• Damage due to water
• Cost of hauling the boat
• Parts replaced due to normal wear and tear
• Repairs performed without the knowledge of the manufacturer (please contact dealer to receive Repair
Authorization Number)
• Cost of travel to and from the job site
• Repairs due to an incorrect installation
• Repairs carried out by the end user on the equipment
• Tampering of equipment by the end user
• Cost of economic loss, including injury to any person, damage to property, loss of income or prot,
communication, lodging, inconvenience
• Consequential damage due to failure, including those arising from collision with other vessels or objects
11

ELECTRICAL WIRING CONNECTION
Examples given for:
• Max Power Thruster CT60/CT80
• LofransWindlass (3 terminals motor)
For other makes and models of equipment please refer
to the manufacturer’s wiring diagram
CONTROL BOX AND REMOTE
CONTROL RECEIVER SUPPLY:
To be connected to seperate
battery bank (advised)
Yacht Main DC
Equipment
Breaker Board
Independent Battery Bank
for Control Circuit Supply
12

ELECTRICAL WIRING CONNECTION
Examples given for:
• Max Power Bow Thruster CT60/CT80
• Max Power SternThruster CT60/CT80
• LofransWindlass (3 terminals motor)
For other makes and models of equipment please refer
to the manufacturer’s wiring diagram
CONTROL BOX AND REMOTE
CONTROL RECEIVER SUPPLY:
To be connected to seperate
battery bank (advised)
Yacht Main DC
Equipment
Breaker Board
Independent Battery Bank
for Control Circuit Supply
13

ELECTRICAL WIRING CONNECTION
Examples given for:
• Max PowerThruster Compact Retract
For other makes and models of equipment
please refer to the manufacturer’s wiring diagram
CONTROL BOX AND REMOTE
CONTROL RECEIVER SUPPLY:
To be connected to seperate
battery bank (advised)
WARNING
It is important to use only 12v Power Supply for
the Thruster Control System.
(Control Box and Electric Battery Isolator)
RESET RECEIVERS
14

TWO THRUSTERS SET-UP PROCEDURE
RESET RECEIVERS
RESETTING
To reset a receiver, gently press the SYNC button using a small screwdriver
ÆThe LED lights up.
Press the 4 up-down buttons simultaneously
ÆThe LED will ash
The receiver’s memory has been cleared.
Turn the receiver’s power supply OFF, wait 5 seconds.
15

PROGRAM FIRST RECEIVER
Red
Brown
Blue
Red
Brown
Blue
Red
B
rown
Blue
Red
Brown
Blue
OFF
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
ON
1 2 3
4 5 6
Red
B
rown
Blue
Red
Brown
Blue
TWO THRUSTERS SET-UP (1st RECEIVER)
Connect the receiver to the power supply
12/24V
To activate 2 commands simultaneously
press the 2 buttons* to be activated
ÆThe LED will ash.
These commands are now activated
and paired to outputs 1 & 2
Turn the power supply ON
ÆThe LED ashes once
Turn the receiver OFF (for 5 seconds) To activate other commands return
to step 2.
Outputs will be activated in their
numerical order in pairs.
Gently press the SYNC button (just once)
using a small screwdriver
ÆThe LED lights up
16

PROGRAM FIRST RECEIVER
TWO THRUSTERS SET-UP (2nd RECEIVER)
Red
Brown
Blue
Red
Brown
Blue
Red
B
rown
Blue
Red
Brown
Blue
OFF
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
Red
Brown
Blue
ON
1 2 3
4 5 6
Red
B
rown
Blue
Red
Brown
Blue
Connect the receiver to the power supply
12/24V
To activate 2 commands simultaneously
press the 2 buttons* to be activated
ÆThe LED will ash.
These commands are now activated
and paired to outputs 1 & 2
Turn the power supply ON
ÆThe LED ashes once
Turn the receiver OFF (for 5 seconds) To activate other commands return
to step 2.
Outputs will be activated in their
numerical order in pairs.
Gently press the SYNC button (just once)
using a small screwdriver
ÆThe LED lights up
17

Via Philips 5, 20900 Monza (MI), Italy
Tel: [phone] - Fax: [phone]
Email: [e-mail] - www.max-power.com