MayPole MP56015 User manual

DDDDDDDDDDDww
w.maypole.ltd.uk
MAMMMMMMMMM
pole.ltd.uk
www.maypole.ltd.uk
1
MP56050 MP56150
These instructions include the following models:
MP56015 150W 12V DC / 230V AC / 5V USB / BS socket
MP56030 300W 12V DC / 230V AC / 5V USB / BS socket
MP56050 500W 12V DC / 230V AC / 5V USB / BS socket
MP56080 800W 12V DC / 230V AC / 5V USB / BS socket
MP56100 1000W 12V DC / 230V AC / 5V USB / Twin BS sockets
MP56150 1500W 12V DC / 230V AC / 5V USB / Twin BS sockets
Power inverter 12 volt DC to 230V AC Modified Sine Wave
INSTRUCTION MANUAL
Please readthese instructions carefullyandkeepfor future reference.
A moredetailed instruction leaflet is
available on our website:
www.maypole.ltd.uk
High Frequency Power Inverters

DDDDDDDDDDDww
w.maypole.ltd.uk
MAMMMMMMMMM
pole.ltd.uk
www.maypole.ltd.uk
2
RISK OF FIRE OR EXPLOSION
•
Never attempt to operate the inverter from a power source other than a 12V battery.
•
Do not use the inverter near any source of flammable materials, fumes or gases.
•
Keep the operating area completely clear of combustible materials.
•
Keep dry! Store and use indoors only, do not expose to rain or moisture.
•
Avoid placing the inverter near sources of heat or in a direct Sunlight.
•
Ensure that the inverter is well ventilated during use.
WARNING –GENERAL SAFETY
•
Incorrect installation or misuse of the inverter may result in danger to the user or hazardous
conditions.
•
This inverter is intended for use as a continuous 230V AC power source within the rated
capacity –any other use will invalidate warranty.
•
Ensure that mains outlet socket, power switch, cables, clips or cigar lighter plug are
regularly inspected and kept in good clean condition. Never use the inverter if any of these
are worn or damaged.
•
In order to avoid a hazard, replacement of parts (other than fuses) should only be carried out
by the manufacturer. There are no other user-serviceable parts in this product.
•
Fuses are located inside the inverter body and should only be replaced with fuses of the same
value by a competent person after switching off and completely disconnecting the inverter.
•
Be sure to position the outlet power cord to prevent it from being stepped on, tripped over or
damaged.
•
Never place the inverter directly above battery being used to supply power, gases from the
battery will corrode and damage the inverter.
•
Always switch off the inverter before connecting or disconnecting the
battery leads.
•
Follow instructions for safe use –electrical discharge from batteries can be dangerous.
•
Battery electrolyte is acidic and likely to cause burns. The use of safety goggles and
gloves
when working with lead acid batteries is strongly advised.
•
Remove metal items such as rings, necklaces and watches while working with batteries.
•
This appliance is not for use by a person (including children) with reduced physical, sensory
or medical capabilities or lack of experience or knowledge.
•
WARNING! Shock hazard- Keep away from children. The inverter generates the same
potentially lethal 230V AC power as a normal household wall outlet. Treat it as you would
any other mains outlet.
•
WARNING! Hot surface. The inverters housing may become uncomfortably warm, reaching
60℃under extended high power operation. Ensure that at least 5 cm of air space is
maintained on all sides of the inverter. During operation, keep away from materials that may
be affected by high temperature.

DDDDDDDDDDDww
w.maypole.ltd.uk
MAMMMMMMMMM
pole.ltd.uk
www.maypole.ltd.uk
3
•
(1) ON/OFF power switch - This switch turns the inverter ON or OFF
•
(2) Power indicator - Green LED, when illuminated, indicates the inverter has been turned
on and is ready for use.
•
(3) Protection indicator - Red LED, when illuminated, indicates that the inverter output is
overloaded, the supply voltage is too high or too low. The inverter will switch off until the
fault condition is corrected. An audible alarm will provide advance warning of overload or
incorrect supply voltage.
•
(4) 230Volt AC outlets - BS1363 socket, see table below for maximum output.
•
(5+, 5-) Battery connections posts - When connecting the inverter, please observe the
correct polarity when connecting the clips to the battery. Red terminal is Positive (5+) and
black terminal is negative (5-)
•
(6) High speed cooling fan - The fans cool the internal circuits automatically, while the
inverter is in working.
•
(7) Connecting Cable - Connection of the inverter to a 12V battery.
•
(8) USB outlets –Providing 5V DC supply, see table below for maximum output.
•
These inverters work in two stages.
•
During the first stage the DC to DC converter increases the DC input voltage from the
power source (e.g. a 12 volt battery) to 300 DC volts.
•
In the Second stage the high voltage DC is converted to the (AC) power you need using
advanced power MOSFET transistors or IGBT technology in a full bridge configuration.
The result is excellent overload capability and the capacity to operate difficult reactive
loads.
•
The inverter is designed to provide years of trouble-free operation and includes automatic
safety monitoring circuit to protect the inverter, your battery and any connected equipment
from inadvertent overload conditions.
•
Select a suitable location, free of dust and dirt. This is especially important if the inverter is
used in a working environment.
•
Leave a space of between 2 and 4cm to allow adequate air circulation.
•
The power supply source needs to provide at least 10.5 Volt to maximum of 15.0 Volt DC
and enough power output to operate the unit.
•
To establish the power supply required (in amps), divide the rating of the connected
appliances (in Watts) by the supply voltage (12).
•
eg. Electric drill 230V 360W would be 360 / 12 = 30 Amps supply will be required
DESCRIPTION OF CONTROLS
OPERATING PRINCIPLES
INSTALLATION

DDDDDDDDDDDww
w.maypole.ltd.uk
MAMMMMMMMMM
pole.ltd.uk
www.maypole.ltd.uk
4
Caution: The inverter must only be operated with a 12 Volt supply. It will not operate at 6
Volts and a 24 Volt supply will cause serious damage to the unit.
•
Ensure that the ON/OFF switch (1) is in the OFF position
•
Insert the cigarette lighter plug into the cigarette lighter socket or attach the power lead
clips to the battery.
•
If using crocodile clips, first connect the positive lead (RED) to the positive post of the
battery (marked +, +ve or P). Then for vehicles with the battery still installed: connect the
negative charging lead (BLACK) to the vehicle chassis (marked -, -ve or N), well away
from the battery, fuel line, hot or moving parts.
•
Or for batteries removed from the vehicle: Connect the negative charging lead (BLACK) to
the negative post of the battery (marked -, -ve or N).
•
After connecting the clips, rotate them slightly so as to remove any dirt or oxidization, thus
ensuring a good contact.
•
It is recommended that the vehicles engine is run regularly to avoid the battery from
discharging. The power inverter switches off automatically and an alarm sounds when the
battery voltage falls below 10 Volts.
•
The power inverter can be operated when the motor is running or when the motor is at a
standstill. It is possible that the power inverter may not work due to the voltage drop as the
engine is started.
•
Insert the appliance plug into the socket of the power inverter.
•
Press the “On” switch-the Green LED lights up, the unit is operational.
•
Some inductive motors may require several start-up attempts. If the motor fails to start,
switch the power inverter on and off quickly and repeatedly.
•
Caution: Some rechargeable tools cannot be recharged using this power inverter and may
cause damage the power inverter.
•
When a rechargeable unit is used for the first time, observe the temperature of the charger
and battery for approx. 10 minutes, if it becomes relatively hot, the unit cannot be operated
using the power inverter.
•
The power inverter has a 5V DC USB power outlet. This supply is available when the
inverter is connected to a 12V power supply
•
The maximum output of this supply is shown in the Technical Specifications table below.
•
With a suitable connecting lead, this supply may be used for charging or powering devices,
these may include a digital camera, tablet or mobile phone (Note: Some phones require a
data connection and may not charge from a standard USB power supply).
USB POWER SUPPLY
RECHARGEABLE POWER TOOLS
CONNECTION TO THE POWER SUPPLY
CONNECTING A 230V APPLIANCE TO THE INVERTER

DDDDDDDDDDDww
w.maypole.ltd.uk
MAMMMMMMMMM
pole.ltd.uk
www.maypole.ltd.uk
5
Problem: LOW OUTPUT VOLTAGE
Note: Only use RMS voltmeters to measure the outgoing
voltage
Cause
Recommendation
The power inverter is overloaded.
Reduce the outgoing output..
Incoming voltage is below 10.6 Volt.
Ensure adequate incoming voltage of over 10.6 volt
Problem: LOW BATTERY POWER
Cause
Recommendation
Poor condition of the battery
Replace the battery.
Inadequate power supply or Inappropriate
voltage drops
Check the condition of the cigarette lighter. Check the
connection of the clips to the battery
Problem: NO OUTPUT
Cause
Recommendation
The power inverter is not operating
Switch the power inverter off and on again.
If necessary repeat the process until the power
inverter starts.
Cigarette lighter requires power
Switch the ignition on
Battery voltage below 10 Volt.
Charge or exchange the battery.
Power inverter has cut-off automatically due to
overheating
Allow the power inverter to cool down
Ensure there is enough air circulation.
Inverter internal fuses have blown
Exchange the fuse. Check that the supply wires are
correctly connected before reconnecting the inverter.
Low Battery Voltage
When the supply voltage falls below 10 Volts the alarm sounds. The Red protection LED
will then illuminate and the power inverter will switch off automatically. The inverter will
operate normally when the correct supply voltage is restored.
Overload protection
If the incoming voltage exceeds 15Volt DC or if the maximum output power is exceeded,
the alarm will sound and then the unit will switch off automatically.
Short-circuit
If the wires are crossed or the appliance connected becomes short-circuited, this usually
causes the internal fuses to blow. Switch off using the (ON/OFF) switch, disconnect the 12
Volt supply and the appliance from the power inverter and exchange the fuses.
Overheating
If the internal temperature of 65℃is exceeded, the inverter switches off automatically.
After cooling down for approx. 15 minutes, the unit can be switched on again.
Disposal
The unit contains hazardous constituents that should be disposed of at local authority
registered waste recycling center or a waste electrical equipment collection point. Do not
dispose of with general household waste.
TROUBLESHOOTING

DDDDDDDDDDDww
w.maypole.ltd.uk
MAMMMMMMMMM
pole.ltd.uk
www.maypole.ltd.uk
6
We declare that this product conforms to the following standards
2014/35/EU (LVD), 2014/30/EU (EMC), 93/68 EEC (CE) Marking, 2011/65/EU (ROHS)
EN60950-1 (General product safety)
EN61000-3-2, EN61000-3-3, EN55014-1, EN55014-2 (EMC)
EN61558-1:2005+A1:2009 EN61558-2-16:2009+A1:2013
Technical Manager Maypole Ltd June 2017
Email: sales@maypoleltd.co.uk
Web: www.maypole.ltd.uk
ITEM NO.
MP56015
MP56030
M56050
MP56080
MP56100
MP56150
OUTPUT
150W
300W
500W
800W
1000W
1500W
Output
Duty Cycle
80%
80%
80%
80%
80%
80%
Frequency
50HZ +5%
AC Regulation
10%
Waveform
Modified sine wave
AC Voltage
230V
USB Output
5V /
1.0A
5V /
2.1A
5V /
2.1A
5V / 2.1A
5V /
2.1A
5V /
2.1A
Input
No Load Current
<0.35A
<0.35A
<0.50A
<0.60A
<0.8A
<1.0A
DC Voltage
12V
Voltage Range
10-15VDC
Efficiency (typical)
80%
Internal Fuse Rating
Fuse Quantity
20A * 1
35A * 1
30A * 2
35A * 3
40A * 3
35A * 6
Protection
BAT. Low - Alarm
10.5V DC+0.5V
BAT. Low - Shut Down
9.5VDC+0.5V
Overload
>180W
>360W
>600W
>960W
>1200W
>1800W
Shut off output voltage, re-power on to recover
Over Voltage
15-16V
Over Temperature
>60℃/ 140°F
Output Short Circuit
Auto Shut off
Battery Reverse
Polarity
Fuse will break
DC Supply
Cables
Accessories
Cigar
lighter
plug
Cable
with
clips
Cable
with clips
Cable with
ring
terminals
Cable
with ring
terminals
Cable
with ring
terminals
TECHNICAL SPECIFICATIONS
This manual suits for next models
5
Table of contents