Mayr ROBA 058.600.2 Quick start guide

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 1 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
11
Guidelines on the Declaration of Conformity
A conformity evaluation has been carried out for the product in terms of the EU Low Voltage Directive 2014/35/
EU, the Electromagnetic Compatibility (EMC) Directive 2014/30/EU and RoHS 2011 / 65 / EU with 2015 / 863
EU.
The Declaration of Conformity is laid out in writing in a separate document and can be requested if required.
Guidelines on the EMC Directive (2014/30/EU)
The product cannot be operated independently according to the EMC directive.
Only after integration of the product into an overall system can this be evaluated in terms of the EMC.
For electronic equipment, the evaluation has been verified for the individual product in laboratory conditions,
but not in the overall system.
Guidelines on the EU Directive 2011 / 65 / EU (RoHS II) with 2015 / 863 EU (RoHS III - from 22
July 2019), which restrict the use of certain hazardous substances in electrical and electronic devices as well
as in products / components (category 11), the proper operation of which is dependent on electric currents
and electromagnetic fields.
Guidelines on the Machinery Directive (2006/42/EC)
The product is a component for installation into machines according to the Machinery Directive 2006/42/EC.
The product can fulfil the specifications for safety-related applications in coordination with other elements.
The type and scope of the required measures result from the machine risk analysis.
The product then becomes a machine component and the machine manufacturer assesses the conformity
of the safety device to the directive. It is forbidden to start use of the product until you have ensured that the
machine accords with the regulations stated in the directive.
Guidelines on the ATEX Directive
Without a conformity evaluation, this product is not suitable for use in areas where there is a high danger
of explosion. For application of this product in areas where there is a high danger of explosion, it must be
classified and marked according to Directive 2014/34/EU.
Guidelines on the REACH Regulation (EC No. 1907/2006)
of the European Parliament and of the Council Concerning the Registration, Evaluation, Authorisation and Re-
striction of Chemicals. This regulates the manufacture, placing on the market and use of chemical substances
in preparations, under certain conditions also pertaining to substances in products. mayr ®power transmission
exclusively manufactures products articles: clutches/couplings, electric motors, brakes and the appropriate
rectifiers) in accordance with the definition in Article 3 Section 3 of the REACH Regulation.
11

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 2 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
22
Safety and Guideline Signs
DANGER
Immediate and impending danger, which
can lead to severe physical injuries or to
death.
CAUTION
Danger of injury to personnel and damage
to machines.
Guidelines on important points
General Safety Guidelines
DANGER
Danger of death! Do not touch voltage-
carrying lines and components.
DANGER
Danger of burns when touching hot
surfaces.
CAUTION • Danger of device failures caused by
short-circuits and earth short-circuits at
the terminals
• Electronic devices cannot be guaranteed
fail-safe.
During the risk assessment required when designing the
machine or system, the dangers involved must be evaluated
and removed by taking appropriate protective measures.
To prevent injury or damage, only professionals and
specialists are allowed to work on the devices. They must
be familiar with the dimensioning, transport, installation,
initial operation, maintenance and disposal according to the
relevant standards and regulations.
Before product installation and initial opera-
tion, please read the Installation and Opera-
tional Instructions carefully and observe the
Safety Regulations. Incorrect operation can
cause injury or damage.
General Safety Guidelines
Only carry out installation, maintenance and
repairs in a de-energised, disengaged
state and secure the system against inad-
vertent switch-on.
22

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 3 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
33
Application
ROBA®-brake-checker DC monitoring modules are used to
supply permitted ROBA®-stop safety brakes.
Motion monitoring of the armature disk for released ROBA-
stop®safety brakes is possible.
Monitoring module ROBA®-brake-checker DC
• Fast or slow disconnection
• Preventative function monitoring (wear recognition and
error recognition, functional reserve)
• Armature disk motion recognition (release and drop-out
recognition)
• Continuous drop-out recognition
• Maximum output current IRMS = 10 A
• Maximum overexcitation current IO= 16 A
• Safe monitoring of the switching times (optional)
• Electrical isolation on the output channels
Function
The ROBA®-brake-checker DC monitoring module is inten-
ded for use with an input voltage of up to 50 VDC. The
monitoring module monitors the movement of the armature
disk and emits the determined switching condition via con-
trol terminal (signal output).
Critical conditions (line breakages, wear, excess temperatu-
re) can be recognised and the respective signal can be emit-
ted via control terminal (error output).
The movement detection feature of the armature disk is
based on the detection of electromagnetic changes in
the brake. If, due to unfavourable external influences, the
secured detection cannot be ensured, it is possible that the
signal and error outputs do not correspond to the expected
state (plausibility).
Dimensions (mm)
The use of the ROBA®-brake-checker in combination with brakes of other manufacturers is not intended and
expressly not approved by mayr®power transmission.
In these cases, operation is at your own risk, the guarantee and service and support provided by mayr®
power transmission no longer apply.
66
48.4
61
89.4
31.5
19.3
36.5
22.8
6
42.3
96
Ø3
Ø3.5
The UL information applies only when the UL mark is
printed onto the product label.
33

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 4 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
44
Preventative function monitoring
Through the monitoring of different parameters, the ROBA®-brake-checker recognises safety critical operating conditions of the
brake in advance, as well as acute faults (e.g. line breakage). These are determined as they occur and are notified to the user
as a warning before the brake can no longer be operated.
Only the mechanical switching function is checked. Conclusions on the braking torque are not possible (e.g. reduced friction
value due to oiling of the brake lining)
Possible causes for the warning:
• Increasing wear
• Rising coil temperature
• Falling supply voltage
• Line voltage drop on feed lines to the brake
Technical data
Supply voltage control
terminal
SELV/PELV Ripple
content ≤5 % UI[VDC] 24
(7 - 32)
Coil current
max. Imax [A] 15
at ≤ 45 °C IRMS [A] 10
at ≤60 °C IRMS [A] 8
at ≤ 70 °C IRMS [A] 8
Device fuses 1.2 * IO, fast acting or circuit breaker 10 A; characteristic Z
Protection IP20
Terminals
Control terminal Nominal cross-section 0.14 – 1.5 mm² (26 – 16 AWG)
Tightening torque, screws: 0.5 – 0.6 Nm / 3.6 lb-in
Power terminal Nominal cross-section 0.2 – 2.5 mm² (22 – 14 AWG)
Tightening torque, screws: 0.4 Nm / 3.6 lb-in
Device ambient temperature [°C] -25 to +70 / -25 to +60
Storage temperature [°C] -40 to +105
Conformity markings
Protection IP20
Installation conditions
The installation position can be user-defined.
Please ensure sufficient heat dissipation and air convection!
Do not install near to sources of intense heat!
44

PLC
IN
OUT
1
2
3
4
1
1
1
2
1
3
1
4
1
5
1
6
+
-
24 VDC
~
+
-
6 - 50 VDC
~
K2
Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 5 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
55
Wiring Example
Electrical connection
Brake
ROBA®-brake-checker
DC
Type 058.600.2
Control terminal
11 Reset (Input) RST
12 Do not assign! IN
13 Error (output) max. 100 mA ERR
14 Signal (output) max. 100 mA OUT
15 Supply voltage 0 VDC GND
16 Supply voltage +24 VDC +24 V
Power terminal
1 Supply voltage 6 - 50 VDC
2 Output voltage +
3 Output voltage –
4 Supply voltage 0 VDC
55

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 6 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
66
Inputs
Outputs
RST 11
0 VDC (low) Deactivated On activating the reset procedure, the ROBA®-brakechecker
restarts, and as a result, all pending signals (ERROR) are
deleted.
24 VDC (high) Activated
tB= 200 ms (Boot time)
tC= 400 ms (Calibration time)
tR= 600 ms (Reset time)
tP= 10 < 100 ms (Pulse time 
must be less than 100
ms, greater than 10 ms)
(Output)
t
t
U
OUT
U
I
ERR
RST
t
R
t
B
t
C
t
P
OUT 14
0 VDC (low) Brake is not energised, movement of the armature disk for closing
the brake.
0.99 × UI(high) Brake energised, movement of the armature disk for opening the
brake.
ERR
13
0.99 × UI(high) no errors
0 VDC (low) Brake does not open or close, line interruption,
false detection
Warning 1) Preventative function monitoring (Wear recognition and error
recognition)
1) Rectangular signal 10 Hz
• All inputs without assignment (not connected) have the condition 0 VDC (low).
• All inputs 24 VDC (high) have a current consumption of approx. 2.25 µA.
66

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 7 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
77
MTTF 160 years at 60 °C
250 years at 40 °C
Duration of use 20 years
The basis of the MTTF calculation forms (if available) the
information of the component manufacturer supplemented
by the information from the Siemens standard SN 29500.
The simplified Parts Count procedure ISO 13849-1 has been
used for the calculation.
Pressurize signal terminal 11 (RST) as described on page 6.
All outputs (signal, error, warning) are reset.
• Signal (output) is set to 0 VDC (low)
• Error (output) is set to 24 VDC (high)
Reliability Nominal Values
Reset
Fast switch-off
Inching Mode
During inching mode (fast sequence of switching on and
off), no reliable detection is possible.
After the end of inching mode, restart the monitoring
function:
• De-energise the brake
• Switch on (energise) the brake again
Repeated switch-on (energisation) before the brake is closed
generates a fault when the maximum current is reached.
Start process
During each individual start process, all outputs (signal,
error, warning) are reset.
The outputs must be assessed for the plausibility of signal
conditions, signal changes and their correct temporal
sequence.
Undertake a fast switch-off such as in the
wiring example with a DC-side contact K2.
(DC-side contact K2 between the output
terminal of the supply module and the input
terminal of the ROBA®-brake-checker).
Functional Guidelines
Signal delay ≤20 ms
overexcitation 2 ×t2+ 200 ms
Time Delays
During detection and processing of different brake condi-
tions, input and output signal delays can occur .
77

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 8 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
88
Intended Use
ROBA®-brake-checker products have been developed,
manufactured and tested as electronic equipment in
compliance with the DIN EN 50178 standard and in
accordance with the EU Low Voltage Directive. During
installation, operation and maintenance of the product, the
requirements for the standard must be observed. ROBA®-
brake-checker products are for use in machines, systems
and devices and must only be used in the situations for
which they are ordered and confirmed. The products are
designed for installation into electrical control cabinets and
terminal boxes. Using them for any other purpose is not
allowed.
EMC-compatible Installation
• Avoid antennae effects: Keep the supply
cables as short as possible; do not form
rings or loops with the cables!
• Mount good earth connections onto the
metal body of the brake.
• Lay control cables (total length <30 m)
separately from power cables or from
strongly pulsating supply cables!
Continuous drop-out recognition
The continuous drop-out recognition can detect the follow-
ing situation and signal it via the outputs:
Brake is energised --> Undesired movement of the armature
disk for closing the brake (drop-out of the armature disk).
Changes of the output signals:
Control terminal 14: OUT (0.99 × UI) --> 0 VDC
Control terminal 13: ERR (0.99 × UI) --> 0 VDC
Possible Causes
• Excessive temperature
• Marginal dimensioning
• Mechanical influences
Device Fuses
Installation of a device fuse into the supply voltage line of the
ROBA®-brake-checker monitoring module.
Short-circuits or earth short-circuits can lead to ROBA®-
brake-checkermonitoring module failures. After fuse
elements have reacted to a malfunction, the ROBA®-brake-
checker monitoring module must be checked for functional
and operational safety (overexcitation voltage, switch-off
voltage, response delay time, holding voltage). The same
also applies after the magnetic coil of the brake has failed.
88

tH
tO
t11
t2
t t
t
t
I
UO
UH UN
24 VDC 24 VDC
Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 9 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
99
Functional sequence diagram
Slow switch-off Fast switch-off Warning Error
Output current
Output volt- age
Signal (Output)
Error (Output)
99

Installation and Operational Instructions for
ROBA®-brake-checker DC Type 058.600.2 (B.0586002.EN)
your reliable partner
28/06/2019 TF/GF
Page 10 of 10
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: [phone], Fax: [phone]
www.mayr.com, E-Mail: [e-mail]
1010
Guidelines on the WEEE Directive 2012 / 96 / EU
Avoidance of waste from electrical and electronic devices
and the reduction of such waste through recycling.
Our electromagnetic products (ROBA-stop®/ ROBA-quick®
/ ROBATIC®clutches) as well as the components required
for control and monitoring (rectifier / brake-checker) and the
DC motors (tendo ®-PM) are frequently used in electrical and
electronic devices within the appropriate area of application
of WEEE, independent of the applicable product categories.
The stated products do not fall within the area of application
of this Directive.
They have been classified as electromagnetic / electronic
components (VDE 0580) or as electronic equipment (EN
50178), and have been determined for installation in devices
for "use in accordance with the intended purpose". Only
products which are to be viewed as devices in terms of the
Directive and not as parts or components are subject to
registration obligations.
Disposal
Electronic Components
Products which have not been disassembled can be
disposed of under Code No. 160214 (mixed materials)
or components under Code No. 160216 (Code No. acc.
200/532/EC), or can be disposed of by a certified disposal
firm.
Malfunctions / Breakdowns
Malfunction Possible Causes Measures
Brake does not release
No supply voltage available Check voltage on input terminal
Brake line interrupted Check brake supply line (check passage)
Line voltage drop on long line Check the brake voltage
No signal
Brake is not permitted Use released brake
Brake is worn Open and clean the brake, check the air gap;
Replace the brake if necessary
Correct input voltage polarity Check input voltage and rotate if necessary
Error (continuous
signal)
Brake release is not recognised
Brake is not permitted
Incorrect ROBA®-brake-checker (Brake nominal
voltage)
Brake drop-out is not detected Brake is not permitted
Check the supply module function
Break voltage drop (supply voltage) Check network stability and reinstate it
Warning
Wear limit reached Check the brake and replace if necessary.
Supply voltage too low Check or increase supply/output voltage on the
supply module
Coil temperature of the brake too high RMS coil capacity
Standards
Product Standard
VDE 0160 /DIN EN 50178:1998-04
Electronic equipment for
use in power installations
EMC inspections
EN 61000-6-2:2006-03 Interference immunity
EN 61000-6-4:2007-09 Interference emission
Insulation coordination
acc. VDE 0110 / EN 60664:2008-01
Pollution degree 2
Rated insulation voltage 63 VDC
Reliability nominal values
SN 29500, T = 60 °C / failure rates, components
EN ISO 13849-1
1010