Mazda 121 Instruction manual

JMOOB103t00

Mazda
121
Workshop
Manual
Vofume1 of
2
FOREWORD
Thisworkshop
manual
is intended
for
use
bv servicetechnicians
of Authorized
Mazda
D-ealersto helpthem service
Mazda
vehicles.
It
can also
be uselul
to ownersand operators
of Mazda vehicles in diagnosing
some
problems
and performing
limited
repair
and
maintenanceon Mazda
vehicles.
For proper repair and maintenance,
a
thorough
lamiliarization
withthis
manual
isim-
portant,
and itshouldalways
be kept
ina han-
dy place
for
quick
and
easy
reterence.
All
the contentsof this manual,
including
drawingsand
specifications,
arethe
latestavail-
able at the time of printing.
As modifications
affecting
repair
or maintenance
occur,
relevant
informationsupplementary
to
thisvolume
will
be made available at Authorized Mazda
Dealers.This manual should be kept up-
to-date.
Mazda
MotorCorporation
reserves
the right
to alter
the specifications
and contentsof
this
manual
withoutobligation
or advance
notice.
All rights
reserved.No part
ofthis
book
may
be
reproducedor used
in any
form or by any
means,electronic
or mechanical-including
photocopying
and recordingand the use of
any kind oJ
information
storageand retrieval
system-without permission
in writing.
Mazda Motor Corporation
HIROSHIMA.
JAPAN
APPLICATION:
Thismanual
isapplicable
tovehicles
beginning
withthe
Vehicleldentification
Numbers
(VlN)
shownon the
following
page.
o 1990MazdaMotor
Corporation
ocT. '90
@)
1249-10-90J
CONTENTS
Tirle Secti
General
lnformation
Pre-Delivery
Inspection
and
Scheduled
MaintenanceService
Engine
Lubrication
System
Cooling
System
Fuel
andEmission
C,onttolSystem
I EGI-S
Engine
ElectricalSystem
Clutch
Manual
Transaxle
Automatic
Transaxle
Front and RearAxles
Steering
System
BrakingSyslem
Wheels
and Tires
Suspension
Body
Body ElectricalSystem
Heater
and AarConditioner
Systems
Technical
Data
Special
Tools
wiringDiasram Sili:.|Tj|:'"''""'0"''
The section
Z is published
separate
lrom this manual.

vEHlcLE
IDENTIFICATION
NUMBERS
(VlN)
JMo
D81031
00100001
-

GI
GENERAL
INFORMATION
TMPORTANTTNFORMATION.....................
Gl- 2
BAS|CASSUMPT|ONS............................Gl- 2
sAFEry
H1SK............... ...Gl- 2
POSSIBLE
LOSSOFWARRANry.....,,......GI- 2
WARNINGON
LUBRICANTS
ANDGREASES. .............Gl- 2
HOWTOUSETH|S
MANUAL....................Gt- 3
PREPARATTON ................Gl- 3
REpAtR
PROCEDURE.............................Gl- 3
SYMBOLS........ ...............Gl- 4
NOTES.
CAUTIONS.
ANDWARNINGS.......
GI- 4
FUNDAMENTALPROCEDURES.................GI- 4
PROTECTIONOF
THE
VEHICLE
..,...........GI- 4
A WORD
ABOUTSAFETY.......................Gl- 5
PREPARATIONOF
TOOLS
ANDMEASURING
EQUIPMENT.............GI_5
SPEC|ALTOO1S............ .. Gl- 5
REMOVALOF
PARTS.............................Gl- s
DTSASSEMBLY ................Gl- 5
REASSEMBLY .................GI- 6
ADJUSTMENTS ..,....,..,,...GI- 7
RUBBERPARTS
ANDTUBING.............,..GI_
7
JACK
ANDSAFETYSTAND
POSITIONS....GI- 8
VEHICLELIFT
(2.SUPPORT
TYPE)
postTtoNs..... .................
Gl- I
TOW|NG......... ...................Gl- 9
IDENTIFICATION
NUMBERLOCATIONS.,...GI-10
uNtTs............. ..................Gl-l0
ABBREVTATTONS
.....................................Gl-l0
CAUT|ON ....
Gl-ll
INSTALLATIONOF
A MOBILE
TWO-WAY
FAD|O
SYSTEM....................
Gl-l1
REMOVALOF
IGNITIONKEYON
AUTOMATIC
TRANSAXLEMODE1..........GI-11
ELECTRICALTROUBLESHOOTING
TOOLSGI-12
CAUTION
WITHELECTRICAL
PARTS........
GI-13
03uGtx-001

GI IMPORTANT
INFORMATION
IMPORTANT
INFORMATION
BASICASSUMPTIONS
This
workshopmanualassumes
that
you
have
certainspecial
toolsthatare
necessaryforthesafeandetfi-
cient
perlormance
of
serviceoperations
onMazda
vehiclesand
that
you
knowhowto
usethem
properly.
It
also
assumesthat
you
are
familiarwithautomobile
systems
andbasic
serviceandrepair
procedures.
You
should
not
attempt
tousethis
manualunless
theseassumptions
arecorrecl
and
you
understandtheconse-
quences
described
below.
SAFETY
RISK
This
manualcontainscertain
notes,warnings,
andother
precautionary
information
that
you
shouldcarefully
readand
iollow
to reducethe
risk
of personal
injuryto
yourself
or others
andthe
risk
of
improperservice
thatmaydamagethe
vehicleor renderit unsafe.
lf there
isno
such
information
in regard
to anyspectfic
service
method,this
doesnotmean
thereis no
possibility
that
personal
safetyor vehiclesafety
will
be
jeopardized
by
theuseoJ
incorrectmethodsor
tools.
POSSIBLELOSSOF
WARRANTY
Themanufacturer'swarranty
on Mazdavehiclesand
engines
canbevoidedifimproperservice
or repairs
are
performed
by persons other
thanthoseat an
Authorized
MazdaDealer.
WARNINGON
LUBRICANTSANDGREASES
Avoidall
prolonged
and
repeatedcontactwithmineral
oils,
especiallyusedoils.Usedoilscontaminated
during
service
(e.g.,
enginesump
oils)aremoreirritating
and
morelikelytocauseseriouseffects,
including
skincancer,in
theeventof
gross
and
prolonged
skincontact.
Washskinthoroughlyafter
workinvolvingoil.
Protective
handcleanersmaybeof
value
provided
theycanberemoved
fromtheskinwithwater.
Donot
use
gasoline,
paraffin,
or othersolvents
lo removeoil
fromtheskin.
Lubricantsand
greases
maybe slightly
irritatingto theeyes.
Bepeatedor
prolonged
skincontactshould
beavoided
by
wearing
protective
clothing
if
necessary.
Particu-
lar
care
shouldbetaken
withusedoilsand
greases
containing
lead.Donotallow
workclothingto becon-
taminated
withoil.Drycleanor laundersuchclothing
at
regularintervals. sMuGrx_oo2
Gl-z

HOWTO USE
THISMANUAL GI
HOW
TOUSE
THISMANUAL
F[rtFf#rtifiirointsouttheneededspeciat
serviceTool
(ssT)
fortheserviceoperation
matit
pro-
E
ceeds.Gather
allnecessarySSTbeforebeginning
work.
Example:
SST
NUMBER
SST NAME SST ILLUSTRATION
03uGtx-@6
REPAIBPROCEDURE
1.
Most
repairoperationsbeginwith
an overviewillustration.
lt identifiesthecomponents,shows
howthe
parts
fit
together,
and
visual
parts
lnspections.lf
a damaged
or
worn
part
isfound,
repair
or replaceit
as
necessary.
2.Expendable
parts,
tighteningtorques,andsymbolsforoil,
grease,
andsealantare
shownintheoverview
illustration.
3. Pagesrelated
to
service
procedures
areshownunder
theillustration.Befer
tothisinformation
whenser-
vicingthe
related
part.
Example:
SHOWSTIGHTENING
TOROUEUNIT
sHows
RELATED
PAGEFOR
SERVICE
"1: Thenumbering
(ex.@)
showsservice
procedure.
Unitsshown
in Nm (m-kg, ftJb)unlessotherwisespecified.
9MUGIX.O34
Gt-3
MANUAL
STEERING
PREPARATION
ssT
490118850C
Pullef,ball
joinl
17 Spacer
18 Drive
pinion
Bemoval page
M-2'l
rpecl splines and leelh fot weat or damage

GI HOW
TO
USE
THISMANUAL/FUNDAMENTAL
PROCEDURES
SYMBOLS
if,er" uresi*
symbols
indicating
oil,
grease,
and
sealant.
Thesesymbols
show
the
points
ofapplying
such
materials
during
service.
Symbol Meaning Kind
gApply oil Newengine
oil or gear
oil as
appropriate
@Apply
brake
fluid Only
brakefluid
EApply automatic
transmission
fluid Only
ATF
€
Apply
grease Appropriate
grease
(@[ Apply sealant Appropriate
sealant
eApply
petroleum
jelly Appropriate
petroleum
jellY
osuctx005
Note
. Whenspecial
oil or grease
is needed,this is shown
in the illustration.
NOTES,CAUTIONS,
AND
WARNINGS
As
you
iead
through
ihe
procedures,you
willcomeacross
NOTES,
CAUTIONS,
and
WARNINGS.
Each
one
istherefore
a ipecific
purpose.
NOTES
giveyou
added
information
that
willhelp
you
to complete
a
particularprocedrire.
GAUTIbNS
are
given
to
pri:vent
you
from
making
anerror
thatcould
damage
the
vdhicle.
WARNINGS
remind
you
to beespeciallycareful
in
thoseareas
where
carelessness
can
cause
Per'
sonat
iniury.
The
followinglilt contains
some
general
WARNINGS
you
should
follow
when
you
workon
a vehicle olA.,x-oo2
FUNDAMENTAL
PROCEDURES
PROTECTION
OF
THEVEHICLE
Alwaysbe
sureto cover
fenders,
seats,and
floor
areas
be-
forestartino
work.
Gt-4 9MUGIX.O37

FUNDAMENTAL
PROCEDURES GI
9MUGtX-003
9[,{UGtX-038
47UOGX-005
47U0GX-006
SMUGIX,O39
A WORD
ABOUTSAFETY
The
following
precautions
mustbe
followedwhen
jacking
up
thevehicle.
1. Block
the
wheels.
2.Useonly
thespecified
jacking
positions.
3.Support
the
vehicle
withsafetystands.
Startthe
engine
onlyafter
makingcertain
theenginecompart-
mentisclear
of
toolsand
people.
PREPARATION
OF
TOOLSAND
MEASURING
EOUTPMENT
Be
sure
that
all
necessarytoolsand
measuringequipment
are
available
before
starting
any
work.
SPECIAL
TOOLS
Usespecial
tools
whenthey
arerequired.
REMOVAL
OF PARTS
Whilecorrecting
a problem,
try alsoto
determine
its
cause.
Beginwork
only
afterfirstlearning
which
parts
andsubassem-
b esmust
be
removedanddisassembled
for replacement
or
repair.
DISASSEMBLY
lfthedisassembly
procedure
iscomplex,
requiringmany
parts
to bedisassembled,
all
parts
shouldbe
disassembled
ina
way
that
willnot affect
their
performance
or external
appearance
and
identifiedso
that
reassemblycan
be
performed
easilyand
efficiently.
Gr-5

GI FUNDAMENTAL
PROCEDURES
1.lnsoectlon
of Parts
Whbn
removed,-each
part
should
be
carefully
inspected
for
malfunctioning,
detormation,
damage,
and
other
problems'
2.
Arrangement
of Parts
AlldisJssembledoarts
should
be
carefully
arranged
iorre-
assembly.
Be sureio separate
or otherwise
identify
the
parts
to be
reolaced
fromthose
that
will
be reused
3.
Cleaning
parts
tor reuse
Alloarts'iobe
reused
should
be
carefully
and
thoroughly
cleaned
inthe
appropriate
method.
REASSEMBLY
Standard
values,
such
as
torques
and
certain
ad.iustments'
mustbe strictlv
observed
inthe
reassembly
of all
parts'
NEIErtOSTNUONRD
BOLT
AND
NUT
TIGHTENING
TORQUE
inSection
TDfortightening
torques
hot
mentioned
inthe
main
text.
lf removed,
these
parts
should
be
replaced
with
newones:
9MUGtX-040
9MUGIX.O41
9MUGIX-OM
'1
.
Oil
seals
3.O-rings
5.Cotter
pins
2.
Gaskets
4. Lock
washers
6.
Nylon
nuts
)ffi
Gt-6
Depending
on
location:
1.Sealant
should
be
applied
to gaskets.
2.Oilshould
beapplied
to
themoving
components
of
parts'
3.Specified
oilor
gieaseshould
beapplied
at
the
prescribed
locations
(such
as
oil
seals)
before
reassembly'
9MUGIX{42

FUNDAMENTAL
PROCEDURES GI
9MUGIX.OOs
ADJUSTMENTS
Usesuitable
gauges
and/ortesters
when
makingadiustments.
E
RUBBER
PARTS
AND
TUBING
Prevent
gasoline
oroilfrom
getting
on
rubber
parts
ortubing.
57UoGX-002
Gt-7

Gl ,oo ANDsAFEw
srAND
FosmoNsyvEHplE
UFT
(25UPP6RT
TYPE)
FosmoNs
JACK
AND
SAFETY
STAND
POSITIONS
FRONT
END
Jack
positioni
At
the
frontcrossmember
Satety
stand
positions:
Side
sills
REAR
END
Jack
position:
Atthe
centerof
the
rearcrossmember
Safety
stand
positions:
Side
sills
03uGlx'oog
vEHlcLE
LIFT
(2-SUPPORT
TYPE)
POSITIONS
FRONT
END
Frame
Side
sills
9ltlUGlX-010
Gt-8
REAR
END
Frame
Side
sills

TOWING GI
WHEEL
DOLLIES
03uGlx002
TOWING
Propertowingequipment
isnecessaryto
prevent
damage
to p
thevehicle.
Lawsandregulationsapplicable
to vehiclesin towmust
al
waysbe observed.
Asa
general
rule,towedvehiclesshouldbe
pulled
withthe
drivingwheelsoffthe
ground.
lfexcessivedamageor
other
conditions
prevent
towingthe
vehiclewiththe
drivingwheels
offthe
ground.
use
wheel
dollies.
Witheitherautomatic
or manualtransaxle:
1.Setthe
ignitionswitchin
theACC
position:
2. Placetheselector
leveror shiftlever
in N
(Neutral);
3.
Releasethe
parking
brake.
Caution
. Donottowthevehiclebackward
with
driving
wheels
on
the
ground.
Thismaycause
internal
damageto
the transaxles.
. Donotuse
the hookloopsunderlhe front andrear
ol the vehicle tor towing purposes.
These hook
loopsaredesigned
ONLYtor transporttie-down.It
tie.down hook loops are used for towing, the
front/rearbumper
will be damaged.
Gt-9

Gl rDENTIFrcATroN
NUMBERLocATroNs/uNtrs/ABBREVtATtoNS
IDENTIFICATION
NUMBER
LOCATIONS
VEHICLE
IDENTIFICATION
NUMBER
(VIN) AUTOMATIC
TRANSAXLE
iIODEL ANDNUMBER
ENGINE
MODEL
AND NUMBER
,'%
r(g
' /tYl
.,,/Pk
UNITS
N.m
(m-kg
or cm-kg,
ftlb or in-lb).. ......
Torque
rpm......... ... . ........
Revolutions
per
minute
A..............
............
Ampere(s)
V.. ............. .......
Volt(s)
o. . . ....... ...........
Ohm(s)
(resistance)
kPa
(kg/cm2,
psi).....
..Pressure
(usually
Positive)
mmHg(inHg).... Pressure
(usuallYnegative)
W..........
...... .......Watt
liters
(US
qt, lmp qt)
. . Volume
mm
(in)
...... .......
..Length
89U0GX.006
ABBREVIATIONS
EC-AT.......
.. ........Electronically-controlled
automatic
transmission
ECU
..... ........
.........Engine
controlunit
EGI . ..........
.... ...Electronic
gasoline
injection
EIL
.... ................
Electrical
load
EX.. ... Exhaust
lC........
......
.
.. Integrated
circuit
lGN......
.. ... .. .lgnition
lN ...........................
Intake
1NT........
...................
Intermftent
ISC ............. ldlespeed
control
LH
. .......................
Left
hand
M....................... tvlotor
MIL
..........
.............
l\ralfunctionindicator
lamp
MTX.......... Manual
transaxle
OD ....... .Overdrive
OFF..........
................
Switch
off
ON..
. . ....................
Switch
on
PCV.......
. Positivecrankcase
ventilatlon
PRC.........
........... Pressureregulator
control
P/S.-..................
. Powersteering
P/!V................
.....
... Power
window
RH.....
........ ...
.........Right
hand
SST.,... . Special
servicetool
ST
.......... ..............
Start
SW......
.... ............Switch
TDC..........
............
Topdeadcenter
03uGtx.004
ABDC....... Atterbottomdead
center
A/C ...... .............
Airconditioner
ACC...........
............
Accessories
ATX. ...... Automatic
transaxle
ATDC ..... Aftertop dead center
ATF Automatrctransmrssion
fluid
BAC......... Bypassaircontrol
BBDC... Before
bottom
dead
center
BTDC... .... ..........
Beforetopdeadcenter
CPU........ Centralprocessingunit
Gt-l0

CAUTION GI
CAUTION
INSTALLATIONOF
MOBILETWO.WAYRADIOSYSTEM
lfa mobiletwo-way
radiosystemisinstalled
improperlyorifa
high-poweredtypeisused,the
EGI
system
andothersystems
may
be affected.
Whenthevehicleis to be equipped
witha mobiletwo-wayradio,observe
thefollowlng
precaulions:
1.lnstallthe
antennaaltheJarthest
point
lrom
control
units.
2.lnstalltheantenna
feederasfaras
possible
from
thecontrol
unitharnesses
(at
least30cm
[11.8
in]).
3. Ensurethattheantennaand
feederare
properly
adjusted.
4. Do
notinstalla high-poweredmobile
two-wayradiosystem.
05uGlx'013
REMOVALOF
IGNITIONKEYON
AUTOMATIC
TRANSAXLE
MODEL
Theselector
levermustbeinP
(PARK)
toturnthe
ignitionkey
totheOFF
position.
lftheswitchseems
to beoffbutthe
key
cannotbe
removed,theswitchmay
stillbeintheACC
posi-
tion,ortheselector
levermaynotbe
inP
(PARK).
Shift
the
selector
leverto
P
(PARK),
andturnthe
ignitionkeytothe
LOCK
position.
Thekeyshould
nowbe
lreeforremoval.
MOBILE
TWO.WAYRADIO
"'o'"*'*J
Ll lZ'""-rRoLUN,r
r/rl FARTHESTPOINT
AT LEAST30 cm (11.8
in)
EGAT CONTFOL UNIT
ENGINE
CONTROLUNIT
R
N
D
s
L
03UGIX.OOs Gl-11

GI CAUTION
9MUGIX
O2O
VOLTMETER
GFOUNO
9MUGIX.O21
05uGtx-021
9MUGIX045
ELECTRICAL
TROUBLESHOOTING
TOOLS
Test Light
Thetest-light,
asshown
inthe
figure,uses
a 12Vbulb.
The
twolead
wiresshould
beconnected
to probes.
Thetestlight
isused
forsimple
voltage
checks
and
forcheck-
ing
for
short
circuits.
Caution
. Whenchecking
the control
unit,
never
use a bulb
over 3,4W.
Jumper
Wire
The
lumper
wireisused
tortesting
byshorting
across
switch
terminals
and
ground
connections.
Caution
. Donotconnect
a
iumper
wirefrom
the
power
source
line to a body
ground;
this may
causeburning
or
other damage
to harnesses
or electronic com'
ponents.
Voltmeter
The
DC
voltmeter
isusedto
measure
ofcircuit
voltage.
Avolt-
meter
witha range
of
15Vor
moreisused
by
connecting
the
positive
(+) probe
(red
lead
wire)to
the
point
where
voltage
is to be mi;asured
and
the
negative
(-) probe
(black
lead
wire)to a body
ground.
DiagnosisConnector
Insert
the
probe
into
theservice
hole
whenconnecting
a
jum-
per
wireto thediagnosis
connector.
Caution
. Do not insert
the
jumper
wire
probe
lnto the diag'
nosisconnector
terminal,
which
may
damage
the
terminal.
Ohmmeter
The
ohmmeter
isused
to
measure
theresistance
between
two
ooints
inacircuit
and
also
tocheck
forcontinuity
anddiagno-
sisof short
circuits.
Caution
. Donotattempt
to connect
the ohmmeter
to any
cir-
cuit to which
voltage
is applied;
this mayburn
or
otherwise
damage
the ohmmeter.
9MUGIX.O19
Gl-12

CAUTION GI
9MUGIX-022
9MUGIX.O23
9MUGIX.O24
9MUGIX-025
03uGtx,011
CAUTION
WITH
ELECTRICAL
PARTS
Battery
Cable
Before
disconnecting
connectorsor
replacingelectrical
parts,
disconnect
thenegativebattery
cable.
connectors
Removalof connector
Never
pull
on the
wiring
nectors.
harness
when
disconnecting
con-
Connectors
can
be removedby
pressing
or
pulling
the
lock
leverasshown.
Locking
of connector
When
lockingconnectors,
makesure
tolistenfor
a
clickthat
willindicate
theyare
securelylocked.
lnspection
1.Whena
tester
isusedtocheck
forcontinuityortomeasure
voltage,
insertthe
tester
probe
fromthewireharnessside.
Gr-l3

GI CAUTION
2.Check
the
terminals
of
waterproof
connectors
from
the
con-
nector
side,
as
they
cannot
beaccessed
fromthe
wire
har-
ness
side.
Caution
. Use
fine wire
to prevent
damage
to the terminal.
. Do not damage
ihe terminal when inserting
the
tester
lead.
Terminals
lnsoection
putitigntly
on
individual
wires
tocheck
that
theyare
secured
intheterminal.
ReDlacement
of terminals
Us6
the
appropriate
tools
to
remove
the
terminal
as
shown'
Wheninstailind
theterminal,
besure
to
insertituntil
it
locks
securery.
<Female)
lnsert
athin
piece
of
metai
iromthe
terminal
sideof
thecon-
nector,
and
then,
with
the
terminal
locking
tab
pressed
down,
pull
the
terminal
out
fromthe
connector.
<Male>
Same
as
the
temale
tYPe.
Sensors,
Switches,
and
RelaYs
Handle
sensors,
switches,
andrelays
carefully.
Donotdrop
themor strike
them
against
other
parts.
9MUGIX.O27
9MUGIX-028
9MUGIX-O3O
Gt-l4

CAUTION GI
M*m
ffifi,.".
9MUGIX,O32
BR/Y
olAGtX-001
Fuse
Replacement
1. Whenreplacinga fuse,be sure
to replaceit with
oneof
specifiedcapacity.
lf
a fuseagain
fails
after
it hasbeenreplaced,thecircuit
probably
hasa shortcircuitand
the wiring
should
be
checked.
2. Besure
thenegativebattery
terminalisdisconnectedbe-
forereplacing
a mainfuse
(80A).
3.Whenreplacinga
pullout
fuse,
usethe
fuse
puller
supplied
inthefuseboxcover.
WiringHarness
Wiringcolor codes
Two-colorwiresare
indicatedby a two-color codesymbol.
The
firstcode
indicatesthebase
colorofthewireandthesec-
ondthecolor
of thestrioe.
9MUGIX.O31
CODE COLOR CODE COLOF
BBlack oOrange
BR Brown PPink
LJ Green RRed
GY Gray Violet
LBlue White
LB LightBlue YYellow
LG LightGreen
Gl-15

A
!
PRE-DELIVERYINSPECTION
AND
SCHEDULED
MAINTENANCE
SERVICES
PRE-DEL|VERYTNSPECTION
..........,..........
A- 2
PRE-DELIVERYINSPECTIONTA81E..........
A- 2
SCHEDULED
MAINTENANCESERVICES.....
A- 3

PRE.DELIVEBY
INSPECTION
PFE-DELIVERY
INSPECTION
TABLE
INSPECTand
ADJUST,
I necessary,
thetolowing
ilemslo
! Glass
€xterorbight
melal
and
paint
lor damage
. Wheel
lugnuls
C Al weathelslf
ps
ior darnage
ordetachrnenl
! Operation
ol bonnel
release
andlock
D Operalion
ol tiJnk
id andfue
lidopen€r
(l equipped)
tr Dooroperaiionand
ahgnmenl
tr Headlghl
aimlng
INSTALLlhe
lolowrng
Parls
! Wheelcapsor ngs
(f equ
PPed)
! outside
mrro(s)
- Front
llap
(il
equrppeo)
UNDER
BONNET.ENGINE
OFF
! Headisht
cleaner
{il
equipped)
! Horn,wipers
andwasher
tr Antenna
ii equipped)
tr cigarene
lighter
andclock
(if
equLpp€d)
tr Heater
anddefroster
al variousmode
seleclions
D Canvas
lop
(il
equipped)
CHECK
ihelolow
ngitems:
! Presence
ol spare
tuse
! upholslery
andinterlor
finish
CHECK
and
ADJUST,il necessary,
lhelollowing
tems
! Operallon
and
titol windows
I Pedal
heighland
iree
play
ol blakeand
clutch
pedal
I Parklng
brake
UNDER
BONNET-ENGINE
RUNNING
AT
OPEFATTNG
TEMPEBATUBE
ROAD
TEST
CHECK
the lollowingilems:
C Operaton
ol idle_ups)€temior aircond
toner or power
seer'
ing (it equ
pped)
D Aulornalc transaxle
lluid level
I lnitial
lgnton tmrng
- ldle
speed
! Operallon
ol ihroltle
sensor
! Operaton
of dashpot
CHECK
lhetollowing
tems.
! unders
delue
,
coolarl
and
hydrallic
lineslitlings'connec'
tonsand
components
1or
leaks
! Tireslorclts
orbruises
D Sleeing
inkage,suspension,
exhausl
syslemand
alrunder
sde
hardware
lor looseness
oroamage
INSPECTand
ADJUST.
ir necessary.the
lolowlng
itemslo
! Fuel,coolantand
hydraulc
lines,ill ngs,connecnons
and
components
ior leaks
! Englneol evel
! Brakemastercylnder
lluid evels
! Clutch
mastercyLnder
iluid
levels
(if
equrpped)
- Windshied
washerreservo
r lluid evel
! Radiator
coolanl
leveland spec
iic graviiy
tr Tlghtness
oi waler
hoseclamps
! Tghhessol baliery
lelminals,
eectro
l,'le
levelandspecillc
graviry
I llanuallransaxe
ol eve
! Dflv€belt(s)
tenson
tr Acceeratorcable
and
linkage
lor iree movemeni
tl Headlghtceaner
and
lluld level
(if
equipped)
CLEAN
lhe spark
plugs
INSTALLthe
lo lowing
parls
C Fubber
slopperior nsiderear
vew mifror
(ii
equ
pped)
tr Fuse
ior accessones
CHECK
ihe operation
oi lhe lolowing tems
- Seatconlrols
(slid
ng and reclning)and head rest
I Seal belts
I lgntion
switchand steer
ng lock
! Powerwindow
(it
equipp€d)
! Doorlocksincluding
chid prool
door
locks
! nhibitorswllch
(ATX
only)
n All
,glLs Tluo,ng
war119ald .nd Lalor
lghts
! lgfiton key
remnder buzzer
(f equlpped)
CHECK
lhefollowing
enrs:
! Brakeoperal
on
! Clulch operauon
! Steering
contro
tr op€mtion
ol
metersand
gauges
tr Squeaks,
raltes
or unusua
noses
! Engine
general
Periormance
! Emerge^cy
ocking
reiiaclors
AFTER
ROAD
TEST
REMOVE
the seat and lloor mat proled ve covers
CHECK
forthe
necessary
owner nformallon
materias
lools
andspare
tire n vehicle
A-2