Mbo America b115 User manual

8115 8118

8120

MS

Control

I

M.DU

II~LlCA

M.litl

pages

Safety

1-

3

General

description

4

Setting sheet

gap

and

suction length 7 - 8

Pile

feeder

description

and

instructions

10

-12

Impositions

I

common

folds

20

-

23

Setiing

perforator

24A

How

to install knives I perforators 25 -

26

Super

score (cover score) 34 -35

Center

bleed

device

'3l

Speed

chart

5

Control

panel

6

Pile

feeder

(drawings) 9

Double

sheet

control

13

Alignment

table

(lattice

and

register)

drawings

14

Alignment

table

instructions

15

Buckle

plate

folding

depths

16

Setting

the

buckle

plates

(drawings) .

17

Setting the

buckle

plates

(description)

18

Fold roller setting

19

Slitter

shaft

drawings

24

2nd

I 8

page

unit

(drawing)

27

2nd

I 8

page

unit settings 28

Delivery 29

Maintenance

30

Peforator. Knife

and

score list I

port

numbers

31

-32

Soleniod

cleaning

I suction

drum

33

Edge

trim

device

36

Multiple

perforator

I score

device

38

Punch knife

perforating

device

39

X unit

drawings

1X

X

unit

settings

and

explanation

2X

-

4X

Topes

and

belts list

61

1"'°

ge

4~

'

MB

uperation

Manual

12/94

1

C+CKING

FOR

BAD

SHEETS.

JAM

DETECToR:

Th

photCK:ell

also

serves as a control for

incorrectly

folded

sheets.

doubles

or

·jams·.

If

the

photo-cell

is

not

cleared

by

the passing

sheet

when

25

is

re

ched

then

an

impulse

will

not

be

given

to

the

knife

and

the

machine

will

sw

tch itself

oft

·J1M-

DETECTOR

WITH

PARALLEL

FOLD:

If.

~ou

put

the

toggle

switch

(6)

in the

down

position (C).

(drawing

below)

the

phpto-cell

is

used for controlling the sheets passing straight

through

I

under

the

kni e. Knife

does

not

operate.

If

the

folded

sheet

is

4·

in

length

(lOcm)

set

the

di

itar

switch

on

.:714

and

the

machine

will

keep

running. The

machine

will

onl

stop

if

a sheet

longer

than

4-

(lOcm)

passes

under

the

photo-ceJl

or

a

sh

et

is

stopped

under

it.

(-jam

up·). If

you

do

not

wish

to

use

this

setting

then

set

the

digital

switch

to

·00·.

JITCH

POSITIONS:

A.

Knife

operates.

B.

Knife

does

not

operate.

c.!

Straight

through

imposition

(knife

fold

not

required)

or

ready

position

to

·se

-up.

sheets for knife fold.

m.DuJI....-_----:::.....-..

__

~_J_~_I_-_I:_I_I

__

._I_n_.~_I

~1_2_/_9_4_-1

ATrENTION!

When

the

main

switch

is

turned

oft.

the

cabinet

is

not

completely

without

voltage

The

ATTENTION

-label

on

the

electrical

cabinet

states

that

the

cabinet

is

not

completely

without

vol1age.

L~!

DO

NOT

operate

your

MBo-

folder

with

any

of

the

guards

removed

or

with

any

of

the

safety

devices

disconnected.

bypassed

or

out

of

order.

DO

NOT

wear

loose

clothing

around

the

machine

and

keep

longer

hair

securely

tied

up.

Remember

that

these

machines

are

designed

to

grip

and

hold

material

and

move

it

at

high

speeds.

DO

NOT

attempt

to

make

any

adjustments

on

the

machine

while

it

is

in motion. unless

adjusting

device

or

controls

are

provided

and

the

adjustment

is

specifically

mentioned

as a

running adjustment.

If a

mechanical

failure should

occur.

or

if

adjustments

appear

to

be

necessary

that

are

not

part

of

the

normal

operator's

procedures. shut the

machine

OFF.

Get

assistance

from

your

MBO

service representative.

DO

NOT.

under

any

circumstances.

attempt

to

work

on

or

over

machine

with

tools

of

any

kind

while

it

is

running.

Should a

problem

develop

that

appears

to

be

electrical

in

nature. shut

the

machine

OFF.

Turn

OFF

incoming

power

to your

machine.

Secure the services

of

an

electrician

or

your

local

MBO

service representative.

upelUIIUII

IVIUIIUUJ

MtiU,!

I

The

"x"

knife unit I

The

new

self-timing knife folding A unit

can

be

used

either

attached

to

fh~

pare lief

folding

unit as a 8

page

seCtion

or

to the 8

page

second

unit

after

the

fold plate:;.

T~e

folding

~olJers

and

knife shafts

as

well

as

!he

elec.tric clu.tch

~I

r

the

knife

mahan

are

dnven

by

a belt from the

preceding

folding

umt.

Th

electric

supply

to

the

clutch

a:; well as the

electronic

control:;

are

made

y

cab

e connections. The fold roller perforator shaft adjustments

are

made

cit

the

pperators

side

by

caliper

settings. Four transport

tapes

(8)

move

the

she,t

to

It

e sheet stops (7).

which

is

adjusted

according

to

the

scale

at

the

left

side

of

tt

e

machine

(2). In

accordance

to the sheet

size

use sufficient stop fingers

(7) (

ffached

to

the

sheet stop

bar

(1).

For

the final po:;itioning

of

the

sheet

the

side

guides

(6),

have

to

be

set.

one

on

each

side. The

height

of

the

foldin,6

knifl

(31)

can

be

adjusted

by

the

handle

(32)

:;ituated on

the

top

of

the

c1utqh

asse

mbly.

Turning

the

handle

COUNTER

ClOCKWISE moves

the

knife

nearer

to

the

oilers.

CLOCKWISE

moves it farther aV!ay. The knife

may

also

be

mov~d

hori ontaly,

(perpendicular

to the fold rollers) (tips

the

knife

from

front to

bacl¢.

Thi

operation

is

done

by

turning

handle

(33).

It

may

be

necessary to adju'st

the

~nife

to

correct

a

·crooked·

perforator I knife cut. i

I

The slitter shafts

und~r

the

fold rollers

can

be.

removed

by

means

of

pl~g

bee rings like in

the

other

folding units. i

I

The stacker I

delivery

is

positioned tacing the operator. (operators side). I

If the -X- unit

is

used on

the

8

page

unit the sheet

MUST

always

run in

the

cent~r

of

he

8

page

unit.

(if

a

half

fold

is

processed).

For

that

purpose

a conveypr

syst~m

is

used

with

yellow

belts I tapes to convey the sheet

to

the

center

aryd

under

the

side

lay.

This

unit

is

attached

to the

parallel

unit

by

-hooks·

arid

lac

ing screws. When running a

large

sheet the 8

page

unit

MUST

be

mov~d

awCJY

from

the

parallel

unit.

This

will

enable

the tail

of

the

sheet to

clear

t~e

conveyo~

:

MHUI

General

description

B115-118-120

"

iO/9c~

The

above

folding

machines

were

developed

for folding sheets in

sizes

as

specified

in

their respective

data

sheets using

pile

or continuous feeders (see

page

lA). The running

speed

can

be

regulated

continuously from

200

to

8000

inches I

minute

depending

on

the

machine

and

can

be

varied

according

to

size

of

the sheet

or

kind

of

fold.

The

basic

machine

is

supplied with a pile

feeder

and

the well proven MBO features of:

o Lcttice-type

alignment

table.

o Four (4) fast setting fold plates with

attached

swinging deflectors

and

a

new

sheet stop adjustment.

o

Combination

polyurethane-steel spiral rollers with

new

gearless

and

noiseless

belt

drive

and

caliper

adjustment

at

the

top

of

the

machine.

o Solid.

quick

change.

easily

removeable

knife shatts

eqUipped

with

plug

bearings.

The 8

page

station

is

a rolJ-cway

buckle

folding unit with it's

own

drive.

quiet

running

cross

carrier

rollers

and

four

(4)

plates

as

described

above.

The

16

page

section

is

also a roll-cway

buckle

unit as

described

above.

but

with 12- or

15-

working

width

and

four

(4)

fold plates.

The knife unit

-X-

can

be

used on the parallel

or

the

8

page

buckle

unit

of

the

B115-

8118-B120

as

an

8

page

or

16

page

folding unit. The knife

is

selt-timing by a

photocell

and

is

independent

of

the feeder.

The

standard delivery

is

a hang-on motorized stacker delivery

with

electronic

speed

control. The

newer

8115-8118

-8120

folders use a

mobile

motorized stacker as

optional.

To

give

the

operator

a

general

understanding of the working of

the

machine,

the

following

description

is

made

in the sequence of the adjustment

of

the

machine

from

feeder

to delivery.

-

~

I

U I

i

>

~

Co-'

~

E-<

0

:z

<:

U

~

0

~

l::.

~

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c::::

~

0\

~

u P a

:::

:rz:

g

lrl

~

lrl

k

lrl

~

p..

~

'-'

1-'''-'1''-411

.......... 1 1.1.,..,....··....,-·

.~

M.DU

10/98

Front

view

MBO

!MI@

o

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--t---t-

@ Rear

view

---

a

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1.0.55"-010

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D/HIIl

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--~-'-.'--

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P:

S

S"

CENTER BLEED DEVICE

........

I

-PART-NUMBER-COMPLETE

........

~

-.0 I

35.5500.07

~!

010,

MHU.

uperaTIOllllJUllUUI

Sheet infeed control

leach

in-

of

suction length

and

sheet

gap.

10198

Make

sure the

machine

is

RUNNING

by

pushing the

GREEN

start button.

Turn

on

the

START

Switch for

the

pump.

When

the

but10n suction

length

(2)

i$

pushed

and

the single sheet

infeed

but10n

is

activated

at

the

same

time. a

single

sheet

is

provided

with

defined

basic

suction

length

(machine

relating).

When

activating

the but10ns suction length

(2).

os

well

as.

+ (4)

or

(6).

all

subsequent

single sheets

will

increase

or

decrease

the

suction length respectively.

The sheet

length

of

oil subsequent single sheets

are

measured

anew

through

the

photocell

B 2

at

suction Wheel

The

-'each

in-

is

finished

and

the

suction length

&.

the

sheet

gop

is

determined

onto

the

basis

of

the

lost

measured

sheet

length

by

activating

the button stream sheet

infeed.

Suction

length.

1/3

of

sheet

length.

Sheet

gap

at

operation

mode

I • suction length + 1

cm

(front

edge-

front

edge).

Sheet

gap

af

operation

mode

0 • 1

em

(reer

edge

-front

edge).

The suction

length

and

sheet

gap

may

be

altered

at

a

later

time.

Alteration

of

Sudion

Length

Activate

button

suction

length

(2).

The suction

length

will

be

indicated

in

the

8-digit

display.

When you push

the

button

suction

length

(2)

jointly

with

the

buttons + (4)

or

(6).

you

may

increase

or

decrease

the

suction

length.

Input

sequence·

3 - 99

em.

The

batch

counter

mode

is

automatically

switched over to 3 seconds

otter

releasing

the

button

suction

length

.

•

Notice:

The suction

length

will

be

reset

autometically

to 1/3

of

the

sheet

length

when

the

-teech

in-

for suction

length

end

sheet

gep

is

sterted.

MBO

OOI~

.....

00000

1• Main switch

2 • Air

pump

switch

3- Emergency stop button

.4

•

Pilot

light

10r

(8)

5 • Machine

oH

(stop)

6 - Machine on

(run)

7- Sheet feed button (continuous)

a- Single sheet control

(MS)

9 •

Pile

up • down

10

• On button end

Pilot

light

tor

9

n- Control light

10r

main switch

,-,,....,,,,,,_11_1'

,V,_II..,-.

Super Score

I

Thest

drawings

will

help

you

to

install

the

scoring

device

for

cover

stock.

The

refhod

shown

will

alleviate

most

(not

all)

cover

stock

cracking

problems

that

rormally

occur

when

using

other

methods

01

scoring.

I

PL

l:

E

remember

to

score

INTO

the

fold

(see

drawings

below).

Reverse

Scoring

If

the

sheet

cuts

in

halt.

it

may

be

necessary

to

use

both

of

the

spacers

(lmm

and

0,5~m).

If

the

sheet

still cuts in half.

back

off

the

roller

pressure a little. Put

one

Pie~j

of

thinner

stock

under

the

slitter

shatt

roller

calipers.

It

is

NOT

recommended

to

0

en

the

scoring

device

2mm

(lmm

+ 2 X

O.5mm)

otherwise

cracking

may

rEK>C

ur

It

is

n t

necessary

to

purchase

the

whole

accessory.

If

you

have

an

edge

trim

devi

e

or

center

bleed.

you

may

use

some

01

these

parts.

The r

bber

tires.

spacers

and

score

blades

WILL

fit

on

a

standard

perforator

I knife

hold

r

on

the

T65-75 I 826-30 I

8123

machines.

The 816-20 I T49-55 I

823

stan

ard

perforator

I

knife

holder

has less

thread

width.

so

it

wHl NOT

be

possible.

MHU

uperoTlon

IVIUrlUUI

10/98

I.

Pile Feeder

B115-118-120

The self-contained pile

table

may

be

loaded

from

two

sides

and

is

controlled

by

an

electric

motor. The

pile

stop

(14),

which

is

located

at

the

bearing

block

(rightside,off

operators side)

is

to

be

$et

to

half of the sheet

width

by

use of the scale. The right

sheet

guide

bar

(angled) behind the sheet stop

is

also

mounted

to

this

pile

stop.

The

pile

table

may

be

moved

up

or

down

by

use of the selector switch ::-10

and

pilot light button

::-11

which

is

located

on the

main

control

panel.

The

table

is

stopped

in the

proper

position by a limit switch.

as

the

paper

is

loaded

and

aerated.

The

EASY

LOAD

switch

automatically

lowers

the

feed

table

until

the

table

reaches its lowest

position

(maximum

height

of

the

pile

is

approximately

66cms

or

26-). There

after

turn

the

selector switch for

up

movement

of

the

pile

table. (switch

remains in this position). The

height

control in the

up

direction

is

controlled

by

a

microswitch.

it

the

pile

is

approximately

W

below

the

suction

wheel

(40) it should

stop,

when

the

pile

is

uneven

the

distance

may

be

changed

by

re-setting

(18)

the

height

of

the

microswitch.

The

scale

(17)

will let you see

where

the

micoswitch

is

positioned. Items (24)

are

small weights

that

cen

be

removed from

the

sheet

hold

backs. The

weight

required

is

dependent

on

the

paper.

The

rubber

caps

(23)

can

a/so

be

removed. Back stops

(19)

are

positioned

at

the back: of

the

pile.

Then

affix

the

left sheet

guide

bar

(angled)(21).

This

bar

should

be

approximately

3mm

-lIS-

away

from

the

side of the pile, in

order

to

ovoid

squeezing

the

top

sheets

and

to

aid

good

ventilation

of

the sheets.

The

microswitch.which

is

located

on

the

rear

end

of

the

pile

(center) hinders

floating

of

the

sheets

if

they

are

excessively ventilated.

The

guide

bars

(21)

which

are

located

on the leN

and

right

upper

edge

of

the

pile.

may

be

adjusted in their height by knurled screws (25). These bars should

be

placed

as

deep

as possible on

top

of the

pile

edges

to

ovoid

any

leaking

of

the

air

blast and. futhermore. to

make

sure that the sheets are ventilated

up

to their

rear

end. Position side

guide

pin (20) to stop sheets from running into the side

guide.

It

is

possible to

aerate

both ends (front nearest

blower

tube

and

rear.

pile

height)

of

the

pile

with

the

2 side air blowers

(30

-

33).

The front

airbar

blast

can

be

regulated

with controls

(36

and

37).

increase

or

decrease

the

amount

of

blow.

One

control

does

1side only.

uperoTion

IVIUIIUUI

MB

Maintenance]

c::Y"1-----

Do

Not

Over

Tighten

~

This

Nut.

Spring D30

-$

o

@

o

Th~

solenoid

requires

periodic

cleaning.

Spray

powder

can

cause

the

piston to

sticlk.

or

mal-function.

If

the

machine

refuses to

feed

or

constantly

feeds

with

no

sh~et

separation

when

the

BLUE

feeder

t';.Y;ion

is

pressed.

PLEASE

check

and

clean

the

solenoid,

(DO

NOT

OIL),

before

calling for a

technician.

MHO!

Operation

Manual

111O;98~

Air

and

vacuum

pump

The

air

pressure

and

vacuum

pump

are

turned

ON

by

use

of

switch

:2

at

the

main

control

panel.

Open

the required airclips.

which

are

placed

on the

air

tube

(30)

at

the front of

the

pile. The

quantity

of

air

should

be

proportioned

in such a

manner

that

approximately

5 -

10

sheets

of

the

pile

are thoroughly ventilated. The

air

tube

may

be

adjusted

up

or

down

by

twisting the knurled-head

screw

(34).

which

is

located

on

the

lett side of

the

air

tube.

The

air

tube

may

also

be

tilted

by use

of

the

lever

(35~

which

is

also

located

on

the

lett side of the

air

tube.

You

may

corry

out

the

preceding

adjustment

if

the front

edge

of

the

sheet

pile

is

bent

down

to

achieve

better results.

B115

-

B118

-6120

The

conveyance

of

vacuum

from

the

suction

wheel

(40)

is

controlled by a disk

which

is

placed

behind

the suction wheel. .A red

mark

is

located

on this disk. The

same

mark

is

located

on the housing beside

the

disk. When these marks

are

lined

up.

the

sheets

are

sucked by

the

suction

wheel

vacuum

in

their exact center. A lever

(42)

is

located

on

the

front lett

hand

side of the disk for adjustment

of

the

exact

vacuum

contact

position. If the sheet bends down. you should

move

the

lever to

the

right

(clockwise). The starting position for a normal (even) pile

is

when

the

2 red marks

behind

the suction

wheel

are

lined up.

B115

-

B118

-

B120

To

increase

or

decrease

the

amount

of

vacuum

turn

the

screw

(43)

on the

block

the

vacuum

hose. clockwise for

more

vacuum

and

counter

clockwise

for

less

vacuum.

I

12/94

I

Scoring. Slitting

and

Perforator

blades

for Slitter Shafts

with

13/16"

(30mm)

Diameter

Index

zz

Portzz

outside

Diameter

I

nell

mm

Thickness

Inch

mm

Application

J.

2.d.5591.020 2

51.5

Standard

score

2.

2.J.5591.0BO 2

50.8

Score

against

rubber.

Cover

stock

or

heavy

paper

I

3.

2·4.5591.010 21/B

standard

slitter

4.

2<i.5591.090

21/B 53.5

0.8

HiQh

speed

steel

-longer

lasting

outside

Diametet

Inch

mm

Index:

zz

Port zz

I

5.

21116

53

21.5591.030

6.

.5591.040

21116

53

21

7.

21116

53

21

559

1.070

8.

2

.5591.050

21116

52.5

21116

52.5

9.

21.5591.060

10. 21/B

54

2t5591JOO

21116

53

II. 2

1.5591.110

12.

2c1.5591.120

21116

53

21116

53

13-

24.5591.x82

Index:

zz

I Pert

type

Imposition

5

Head

16

page

6

Head

16

page

7

Heod

16

poge

8 Tear-out 6

page

9 Tear-out 4

page

10

Spine

16

page

11

Spine

16

page

12

Spine

16

page

.-

...

Thickness Teeth

Inch

mm

Quantity

per

Inch

1164-

0..5

15

2.2

1164-

0.5

22

3.4

1164-

0..5

12

1.8

1164-

0..5

42

6.5

1/64-

0.5

70

10.8

1116-

1.2

9

1.3

1/64-

0.5

16

2.4

1/64-

0.5

10

1.5

1/64-

0.5

82

11.5

Slock

weighl

All

Med

1

heavy

Light

Medium

Light

light

1

medium

All

CuI

Length

Bridge

Length

Inch

mm

Inch

mm

5116-

B

Iff

3

118""

25

3116-

5

7116-

11

3116-

2.5

118""

25

1116-

1.5

1116- 1116-

12

7/16-

11

5/16-

8

3116-

5.5

3116-

5

7116-

12

3116-

5

Application

Reduces

dog

ears.

also

tor

automatic

sewing

Less

creasing

than

perforator

zz5

Mailer-

multiple

perf.

high

tear

strength

Light

teer

strength

Punch (nofch)

perforator

for

perfect

binding

Perfect

binding

Perfecl

binding

All

scores, slitters

azzd

perfora.tors measure 1 318" (35mm) interna.l diameter. Scores, slitters and

punch p,erfora.tors

are

closed.

ALL

other perforaters

are

split. Inch measurements,

cut

lengths

azzd

brifge

width dimensions an: approximate.

'-'fJvlUIIVII

IVIUIIVUI

M.DU

12/94

7

_·

w -

...

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:.=.::.=:--...:'-=.~.=::.:===-

-

._----

..

--

.-_0

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----

=::==-----====.=.~..::

w

-------------

--------------

._-

--------

...

--

----.------_

..

_-

'-

...:.::::.:.~~d~.

..J!4_ .......

• _

-...

......

guIcM

......

1110.

OVid

•

.,.".

I:t

meow,.rn

__

r.o.

~

,et

COI'"'CIJ Insert "A"

I

....

_~

-

1-·

.......

··

_

..

~2194

! I Delivery I

I

The

delivery

(hang

on

or

mobile)

which

is

delivered

with

the

folding

machine

m?y

easily

be

used

at

all exits. When

each

sheet

is

finished

folding

they

exit

on~o

the

delivery.

There

are

wheels

mounted

to a round

bar

and

they

can

be

adjusted

depending

on

the finished sheet

size.

To

prevent

the

sheets

(si~natures)

from

inserting into

one

another, the

wheels

must

be

positioned

cO'rrectly

along

with

the

height

of

the delivery. The

speed

of

the

belts (driven

byl a DC.

motor)

can

be

regulated via a

potentiometer

on

the

operators

c~ntrol

panel

on

the delivery.

I

TvJo

cables,

one

power

supply

(5)

and

one

control

cable

(6)

plug

into

the

prr,vious

unit

(7

and

8).

If the

delivery

is

used in

conjunction

with

the

parallel

uqit

then

these

cables

MUST

be

plugged

into their

respective

sockets

on

the

u1derside

of

the

main

control

panel

on

the

parallel.

I

If

you

are

using

an

8

page

and

16

page

section then

the

delivery

unit

power

ald

control

cable

will

plug

into the sixteen

page

control

panel.

I I

Summary

I

T~le

quality

and

quantity

of

work

which

may

be

produced

with

the

MBO

fo

ding

machine

depends

on

the

care

the

operator

gives

the

machine.

~J,

m-ups~

or

inacurrate

folding

which

do

not relate to

the

condition

of

the

pile

or

mechanical

faults, mostly

occur

due

to

inaccurate

adjustments

or

settings.

In

Isuch cases,

the

operator.

should investigate

whether

all

adjustments

or

s4ttings

are

in

accordance

with

the operators

manual.

I

Mnu

12194

I Parallel

Unit)

The sheet

is

leaving

the

alignment

table

towards the

parallel

unit

where

it.

due

to

the

buckle

plates

and

deflectors. obtains

one

or

mulfiple

folds. All

buckle

plates

have

scales to set the sheet length

of

the

fold.

You

may

bring

the

swinging

deflectors

up

or

down

(depending

on

which

buckle

plate

I

plates

you

require

to

use).

Buckle Plates

Parallel 8

Page

16

Page

nl

=

18"

tJ'1

=

13X"

nl

=

n2

= 18" tJ'2 =

13

X"

n2=

n3

= 13X" tJ'3 =

13X"

n3

=

n4

= 13X" tJ'4 = 13X"

n4

=

I

Minimum

size on

each

buckle

plate

is

approximately

1-.

I

Speed

Control

I

At

the

lower

front

of

the parallel unit section

is

a

hand

adjuster

(black

-star-

knob). This controls the speed

of

the

machine

(each unit has

one

of

these

adjusting

Icnobs).

To

increase the running

speed

turn

the

-star-

knob

clockwise

and

to

decrease

speed

turn it counter clockwise.

uperaTlon

Manual

:12/94

o

~

--

-..-

--

7

MBO America B115 User manual

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