Horizon Fitness CRF-362 User manual

Crease and Folder
CRF-362
Important Information
-This manual is designed to help you to operate and maintain the CRF-362.
Please read, understand and keep this manual in a safe and convenient
place.
-Do not operate the CRF-362 until you read and understand the instructions
in this manual.
-Horizon International Inc. shall not be liable for incidental consequential
damages resulting from: improper or inadequate maintenance by the cus-
tomer, unauthorized modication or misuse, or operation outside of the
environmental specications for the product.
-Horizon International Inc. pursues a policy of continuing improvement in
design and performance of the product. Therefore, the product design and
specications are subject to change without prior notice and without our
legal obligation.
-All rights are reserved. No part of this manual may be photocopied, repro-
duced or translated to another language without the prior written consent
of Horizon International Inc.
UM203090-11(000)150722/CRF-362/11E/CF,TF,CY/IDCS5.5/ICS5/PXI
*UM203090*

2
CRF-362
Safety Precautions
Safety precautions are indicated in this manual as follows:
The term WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
The term CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in serious injury, or damage to the machine.
This symbol indicates a note which includes important information. Follow the note
to operate the machine safely.
This symbol indicates a prohibited action. Do not perform any prohibited action.
This symbol indicates an essential procedure. Follow the procedure to operate the
machine safely.
This will help you to avoid an incorrect operation which may cause
problems with the machine, or make it necessary to go back to a
previous step.
This explains functional limitations and restrictions on the opera-
tion of the machine.
This indicates a helpful hint.
This indicates additional information which will help you to operate
the machine efciently.
→This explains what the machine will do after you operate it as
instructed.
- Horizon International Inc. cannot anticipate every possible situation that might involve a potential
hazard. Therefore, the instructions in this manual and warning labels on the machine are not all-
inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvertent oper-
ation when such operation could cause injury to personnel. Do not attempt to operate any switch,
valve, or other energy isolating device when it has been locked or tagged out.
- Do not operate the machine when any covers are removed.
- Some of the drawings in this manual show the machine uncovered to help in explaining the de-
tails inside the machine.

3
CRF-362
●WARNINGS for Operation
WARNINGS
•Work alone when you operate the machine.
•Letting someone else operate the machine could cause it to start suddenly without warning,
causing severe personal injury.
•Keep your hands and ngers outside of the safety cover and away from any moving parts
while the machine is running. Otherwise, moving parts can cause severe personal injury.
•Do not remove or bypass any safety features. Without these protective features, moving
parts can cause severe personal injury.
●CAUTIONS for Operation
CAUTIONS
•If you turn off the Power switch, wait about ten seconds before turning it on again. Other-
wise, a circuit board may be damaged.
•If a jam occurs, remove all the jammed sheets before you start the operation again. Other-
wise the machine may be damaged.
•Do not use the machine for any improper purpose. Otherwise, the performance of the ma-
chine cannot be guaranteed.
●WARNINGS for Maintenance
WARNINGS
•Work carefully when your hands are inside the machine, and keep them away from any
moving parts.
•Turn off the Power switch before beginning any maintenance operation. Otherwise, the ma-
chine may start suddenly, causing severe personal injury.
•Turn off the Power switch before correcting the cause of an overload. Otherwise, the ma-
chine may start suddenly, causing severe personal injury.
•Do not apply alcohol to the rollers directly. The rollers may not dry completely, and may
contaminate the sheets.
•Also, do not use blanket cleaner or recovery agents for printers. They may cause damage
or expansion of the rubber.
●CAUTIONS for Maintenance
CAUTIONS
•Use only the recommended lubricating oil and grease. Other kinds of oil or grease may re-
duce the life of the machine or cause damage.
Basic Safety Precautions

4
CRF-362
●WARNINGS for Installation
WARNINGS
•Turn off the main power or circuit breaker in the factory before connecting the power cable
to the machine. Otherwise, an electric shock can cause severe personal injury.
•If the machine’s power cable will be connected directly to a circuit breaker on the power
distribution board in the building, ask a qualied contractor to do the job.
•Do not connect the power cable before being instructed to do this. Otherwise, an electric
shock can cause severe personal injury.
●CAUTIONS for Installation
CAUTIONS
•Be sure to install all cables and hoses in areas where they will not catch your feet.
•Be sure to install the mounting feet and use the leveling bolts to level the machine. Other-
wise, the binding quality may deteriorate, or the machine may be damaged.
•The CRF-362 weighs 345 kg (760.6 lb). Transport and install the machine safely, and keep
the weight of the machine in mind. Install the machine in a place which can support its weight.
•Install the machine correctly, and refer to the installation instructions in the operation man-
ual before starting the machine. Otherwise, the binding quality cannot be guaranteed.

5
CRF-362
Daily Safety Inspection
This machine has many safety functions designed to protect customers from possible risks during operation.
Every time before starting operation, be sure to perform the following safety inspection and check that the ma-
chine operates properly.
1 Turn on the Power switch.
→After the Initial screen is displayed, the Run
screen is displayed. It takes about thirty
seconds.
2 Open the safety covers.
3 Press .
→The Error screen is displayed.
•Check that the corresponding error icon is
displayed on the Error screen.
•When the safety covers are closed and
is pressed, the Error screen disappears.
When the Error Icon Is Not Displayed
•
There is a problem with the safety circuit.
Stop using the machine and call your local
dealer.
13130
00101A1
Power Switch
ON
13130
00101B1
Front Cover
Fold Section Cover
Register
Transport
Section
Cover

6
CRF-362
Warning Label Locations and Meanings
There are electric parts inside. Take care when opening the cover. Other-
wise, an electric shock can cause severe personal injury.

7
CRF-362
Contents
Safety Precautions ............................................................................................................................ 2
Basic Safety Precautions................................................................................................................... 3
Daily Safety Inspection...................................................................................................................... 5
Warning Label Locations and Meanings ........................................................................................... 6
1 General Description
1-1 Features of the Machine ...................................................................................... 12
1-1-1 Variations of Folding and Creasing .......................................................................... 12
1-1-2 Crease/Fold Mechanism .......................................................................................... 13
1-1-3 Limitation of Fold Pattern and Sheet Size................................................................ 14
1-2 Machine Description ............................................................................................ 15
1-2-1 Overall View ............................................................................................................. 15
1-2-2 Feed Section - Part 1 ............................................................................................... 16
1-2-3 Feed Section - Part 2 ............................................................................................... 17
1-2-4 Register Transport Section....................................................................................... 18
1-2-5 Creasing Section...................................................................................................... 19
1-2-6 Fold Section ............................................................................................................. 20
1-2-7 Delivery Section - Part 1........................................................................................... 21
1-2-8 Delivery Section - Part 2........................................................................................... 22
1-2-9 Control Panel............................................................................................................ 23
1-3 Screen Descriptions............................................................................................. 24
1-3-1 Run - Main Screen - Part 1....................................................................................... 24
1-3-2 Run - Main Screen - Part 2....................................................................................... 25
1-3-3 Run - Main Screen - Part 3....................................................................................... 26
1-3-4 Run - Settings Screen .............................................................................................. 27
1-3-5 Setting - Mode Selection Screen ............................................................................. 28
1-3-6 Run - Roller Gap Instruction Screen ....................................................................... 29
1-3-7 Run - Fine Adjustment - Creasing and Fold Screen................................................. 30
1-3-8 Run - Fine Adjustment - Creasing for Cover Screen - Part 1................................... 31
1-3-9 Run - Fine Adjustment - Creasing for Cover Screen - Part 2................................... 32
1-3-10 Run - Fine Adjustment - Manual Screen .................................................................. 33
1-3-11 Memory Screen........................................................................................................ 34
1-3-12 Memory - Job Details - Creasing and Fold Screen .................................................. 35
1-3-13 Memory - Job Details - Creasing for Cover Screen.................................................. 36
1-3-14 Memory - Job Details - Manual Screen.................................................................... 37
1-3-15 Information - Main Screen........................................................................................ 38
1-3-16 Information - Monitor Screen.................................................................................... 39
1-3-17 Information - Single Operation Screen - Part 1 ........................................................ 40
1-3-18 Information - Single Operation Screen - Part 2 ........................................................ 41
1-3-19 Information - Error History Screen............................................................................ 42
1-3-20 Information - Administrator - Main Screen................................................................ 43
1-3-21 Information - Administrator - Administrator Settings Screen .................................... 44
1-3-22 Information - Administrator - Input Signal Enable/Disable Settings Screen ............. 45
1-3-23 Information - Administrator - Motor Enable/Disable Settings Screen....................... 46
1-3-24 Administrator - Crease and Fold Correction Screen ................................................ 47
1-3-25 Error Screen............................................................................................................. 48

8
CRF-362
Contents
2 Advanced Operation
2-1 Folding / Creasing a Specic Number of Sheets ............................................. 50
2-2 Delivering Sheets with Offsetting ..................................................................... 51
2-3 Creasing Cover Sheet for Binding ................................................................... 53
2-4 Making Creases at Regular Intervals............................................................... 55
2-5 Using Job Memory ........................................................................................... 58
2-5-1 Checking Saved Job Settings ..............................................................................58
2-5-2 Loading Saved Job Settings.................................................................................59
2-5-3 Saving the Job Settings........................................................................................60
2-5-4 Deleting the Job Settings .....................................................................................61
2-5-5 Exporting the Job Data.........................................................................................62
2-5-6 Importing the Job Memory....................................................................................63
3 Adjustments
3-1 Adjusting the Feed Section .............................................................................. 66
3-1-1 Adjusting the Sheet Height...................................................................................66
3-1-2 Adjusting the Height of the Double Feed Stop Pad Assembly .............................67
3-1-3 Adjusting the Amount of Separation and Fluff Air ................................................68
3-1-4 Adjusting the Feed Belt Suction Length ...............................................................69
3-1-5 Adjusting the Feed Belt Suction Air......................................................................69
3-1-6 Adjusting the Transport Speed and Transport Interval.........................................70
3-2 Adjusting the Creasing Section........................................................................ 71
3-2-1 Adjusting the Crease Position ..............................................................................71
3-2-2 Adjust the Creasing Depth ...................................................................................72
3-2-3 Reversing the Creases.........................................................................................73
3-3 Adjusting the Fold Section ............................................................................... 74
3-3-1 Adjusting the Fold Position...................................................................................74
3-3-2 Adjusting the Roller Gap ......................................................................................75
3-3-3 Checking the Roller Gaps Are Even.....................................................................75
3-4 Setting the Correction Values for Crease and Fold Positions Depending on the Sheet Thickness 77
4 Troubleshooting
4-1 If a Message Screen Is Displayed ................................................................... 82
4-2 If an Error Code Is Displayed........................................................................... 83
4-3 Sheets Are Not Fed Correctly .......................................................................... 89
4-3-1 There Is Frequent Mis-feeding .............................................................................89
4-3-2 There Is Frequent Double Feeding ......................................................................89
4-3-3 There Is Frequent Sheet Jam...............................................................................90
4-4 Crease Is Not Made Correctly.......................................................................... 91
4-4-1 The Crease Is Not Made in the Set Position ........................................................91
4-4-2 The Crease Is Skewed.........................................................................................91
4-4-3 The Crease Is Shifted...........................................................................................91

9
CRF-362
Contents
4-5 Fold Is Not Made Correctly .................................................................................. 92
4-5-1 The Skewed Folding Occurs .................................................................................... 92
4-5-2 The Sheet Is Not Folded on the Crease................................................................... 92
4-6 Creasing Units Are Locked .................................................................................. 94
4-7 Sheets Are Jammed in the 2nd Fold Unit ............................................................ 95
4-8 Control Panel Blacks Out..................................................................................... 96
4-9 Other Problems.................................................................................................... 97
5 Maintenance
5-1 Double Feed Stop Pad Assembly Replacement................................................ 100
5-2 Cleaning Belts and Fold Rollers......................................................................... 101
5-2-1 Cleaning the Belts .................................................................................................. 101
5-2-2 Cleaning the Fold Rollers....................................................................................... 102
5-3 Cleaning and Replacing the Air Filter ................................................................ 105
5-4 Replacing the Creasing Unit .............................................................................. 106
6 Installation
6-1 Installing the CRF-362 ....................................................................................... 110
6-2 Attaching the Sheet Tray ................................................................................... 112
6-3 Installing the Delivery Conveyor ........................................................................ 112
6-4 Attaching the Accessory .................................................................................... 113
6-5 When the Sheet Length Is 650 mm/25.59" or Longer........................................ 113
7 Appendix
7-1 Specications..................................................................................................... 116
7-2 Accessories........................................................................................................ 118
7-3 Consumables ..................................................................................................... 119
7-4 Option ................................................................................................................ 119
7-5 De-commissioning and Dismantling................................................................... 120

This page is intentionally left blank.

1
1 General Description
This section describes the parts of the ma-
chine and the touch panel screen.

12
CRF-362
1-1 Features of the Machine
1-1-1 Variations of Folding and Creasing
The CRF-362 can do wide variety of folding and creasing jobs by only selecting on the touch panel screen.
Creasing and Folding
13130
10101A1
Folding Variations
Parallel Fold Letter Fold Double Parallel Fold Accordion Fold
Short Fold Open Gate Fold Gate Fold
Creasing for Binding
13130
10101C1
Folding Variations
For a thin book Corners, Hinges and Left Flap Corners Only
Corners, Hinges and Right Flap Corners and Hinges Corners, Hinges and Double Flaps
Creasing
13130
10101E1
ABC
ABC
ABC
ABC
ABC
ABC
ABC
13130
10101B1
13130
10101D1
Attention
The sheet size is limited depending on the
fold pattern.
See Section 1-1-3 "Limitation of Fold Pat-
tern and Sheet Size"

Features of the Machine
13
CRF-362
1-1-2 Crease/Fold Mechanism
This section describes the sheet ow from the feed section through the creasing and folding section to the
delivery section.
13130
10102A1
The crease is
made in the de-
sired position. (Up
to 10 lines)
The creasing depth
can be adjusted.
(See page 72
for details.)
3
13130
10102B1
Creasing Section
The sheet is aligned with the register guide while it is trans-
ported to the creasing units. If the sheet tilts against the regis-
ter guide, the crease will be skewed.
[ Tips for Making Crease Parallel to the Sheet ]
Adjust the following:
• Align the sheet with the register guide completely.
→ If necessary, increase the pressure of the transport rollers.
See the Quick Start Guide for details.
• Transport the sheet parallel to the creasing units.
→ If necessary, adjust the tilt of the register guide. See the
Quick Start Guide for details.
2
Sheets are separated by the uff and
separation air, and then fed one by
one.
Adjust the following:
• Separation/uff air
(See page 68 for details.)
• Table height
(See page 66 for details.)
• The height of the double feed stop
pad (See page 67 for details.)
1
When the sheet is folded
twice, the sheet is folded
on a crease in the 1st fold
unit.
When the sheet is folded
once, the sheet passes
through the 1st fold unit,
and is transported to the
2nd fold unit.
The sheet is folded on
a crease in the 2nd fold
unit. If the sheet has
wrinkles, adjust the roller
gap. (See page 75 for
details.)
45
13130
10102C1
13130
10102D1
First Fold Unit Second Fold Unit
Second First

Features of the Machine
14
CRF-362
1-1-3 Limitation of Fold Pattern and Sheet Size
The sheet size is limited depending on the fold pattern.
Fold Pattern Sheet Length
Parallel Fold
ABC
13130
10103A1
180 to 865 mm / 7.1" to 34.0"
Letter Fold
ABC
13130
10103B1
276 to 650 mm / 10.9" to 25.5"
Accordion Fold
ABC
13130
10103D1
276 to 650 mm / 10.9" to 25.5"
Short Fold
ABC
13130
10103E1
420 to 431.8 mm / 16.6" to 17.0"
Double Parallel Fold
ABC
13130
10103C1
276 to 865 mm / 10.9" to 34.0"
Open Gate Fold
ABC
13130
10103F1
276 to 865 mm / 10.9" to 34.0"
Single Flap
13130
10103G1
347 to 865 mm / 13.7" to 34.0"
However, the distance between the end of the
ap and the folding line should be 69 mm / 2.7"
or longer.
13130
10103I1
69 mm / 2.7" or longer
Double Flaps
13130
10103H1
416 to 865 mm / 16.4" to 34.0"
However, the distance between the end of the
ap and the folding lines should be 69 mm / 2.7"
or longer.
Also, the distance shown below should be 255
mm / 10.0" or shorter.
13130
10103J1
255 mm / 10.0" or
shorter
69 mm / 2.7"
or longer
Length

15
CRF-362
1-2 Machine Description
1-2-1 Overall View
13130
10201A1
7
65
8
4
3
2
1
1Feed Section
Stack sheets here. See the Quick Start Guide for
details.
2Register Transport Section Cover
3Register Transport Section
The sheets align with the register guide while they
are transported. See the Quick Start Guide for
details.
4Creasing Section
There are two creasing units in the creasing
section. Sheets are transported from the register
transport section and creased here. Up to ten
creases can be placed on a sheet. See Quick
Start Guide for details.
5Fold Section Cover
6Fold Section
Sheets are folded on creases here. A sheet can
be folded up to twice. See the Quick Start Guide
for details.
7Delivery Section
Creased and folded sheets are delivered here.
See the Quick Start Guide for details.
8Front Cover

Machine Description
16
CRF-362
1-2-2 Feed Section - Part 1
13130
10202A1
1 2 3
5
4
1Table Guides
Set this guide pins so that they slightly push the
sheet edges. When the table guides move, the
position of the register guide changes.
CAUTION
Hold the base of the table guide and
move them. If you hold the upper
part of the table guides and move
them forcibly, the table guides may
be bent.
2Feed Table
Stack the sheets here.
3Support Table
Use this table when the sheet length is 650
mm/25.59" or longer. Sheets up to 865 mm/34.05"
long can be stacked here.
4Support Table Locking Knob
Use this knob to lock and remove the support
table. See page 113 for detail.
5Sheet Guide
Set these guides at the rear edge of the sheets
on the feed table. They prevent sheets from being
scattered by uff and separation air.

Machine Description
17
CRF-362
1-2-3 Feed Section - Part 2
13130
10202A2
5
12
7
6
43
1Air Volume Adjusting Lever
This lever adjusts the total volume of the separa-
tion and uff air blown from the four uff air noz-
zles and the outlet for separation air. Raise this
lever to increase the air volume. See page 68
for details.
2Double Feed Stop Pad Assembly
Adjusting Lever
This lever adjusts the height of the double feed
stop pads. When the lever is raised up, the double
feed stop pads lower.
3Double Feed Stop Pads
These prevents double feeding. Set the gap
between the tops of the double feed stop pads
and the feed belts to the thickness of one sheet.
If more than one sheets try to pass through the
double feed stop pads, the extra sheets are
stopped by the double feed stop pads.
4Feed Belt Suction Air Adjusting
Lever
This lever adjusts the air pressure that feed belts
suction the sheet. When the lever is pulled, the air
pressure is reduced.
5Fluff Air Nozzle
There are four uff air nozzles. The uff air helps
to feed the sheets smoothly.
6Sheet Height Adjusting Lever
This lever is used to adjust the height of sheets.
When this lever is raised, the height of the sheet
height sensor changes and the feed table moves
up. See page 66 for details.
7Sheet Height Sensor Locking Knob
When the sheet width is 120 mm/4.72" or shorter,
loosen this knob and move the sheet height sen-
sor to the operator side.

Machine Description
18
CRF-362
1-2-4 Register Transport Section
13130
10203A1
321
4 765
1Pressure Adjusting Knob for
Transport Rollers
This adjusts the pressure of the transport rollers.
Turn this knob to the front to increase the pres-
sure. See the Quick Start Guide for details.
2Pressure Gauge for Transport
Rollers
This indicates the pressure of the transport rollers.
When the indicator is at the rightmost position, the
pressure is weakest.
3Transport Roller Locking Knob
Loosen this knob before you adjust the pressure
of the transport rollers.
4Register Guide
While the sheets are transported, they are aligned
with this guide. If the sheet is so heavy that the
sheet cannot be aligned with the register guide,
the crease and folding may be skewed. If this hap-
pens, adjust the pressure of the transport rollers
so that the sheets align with the register guide.
5Register Guide Locking Knob
Loosen this knob before you adjust the position of
the register guide. See the Quick Start Guide for
details.
6Register Guide Angle Adjusting
Knob
This knob is used to adjust the angle of the regis-
ter guide. When this knob is turned to the left, the
right side of the register guide tilts toward the rear.
See the Quick Start Guide for details.
7Transport Roller
These rollers hold down the sheets on the trans-
port belts. If the pressure of the transport rollers
so weak that the sheet cannot be aligned with the
register guide, the crease may be skewed.

Machine Description
19
CRF-362
1-2-5 Creasing Section
13130
10204A1
2 1
5 7 6
34
11st Creasing Unit (Mountain
Crease)
This unit places a positive crease. When the
machine is shipped, the creasing unit for 0.8
mm/0.031" wide is installed. By using the optional
devices, the width of the crease can be changed.
22nd Creasing Unit (Valley Crease)
This unit places a negative crease. When the
machine is shipped, the creasing unit for 0.8
mm/0.031" wide is installed. By using the optional
devices, the width of the crease can be changed.
3Creasing Depth Adjusting Dials for
1st Creasing Unit
These dials adjust the pressure of the creasing of
the 1st creasing unit. Adjust two dials in the front
and rear of the unit evenly. See page 72 for
details.
4Creasing Depth Adjusting Dials for
2nd Creasing Unit
These dials adjust the pressure of the creasing of
the 2nd creasing unit. Adjust two dials in the front
and rear of the unit evenly. See page 72 for
details.
5Transport Handwheel
Turn this handwheel to move the transport belts.
You can use this handwheel to remove the
jammed sheets from the creasing section manu-
ally.
6Handwheel for 1st Creasing Unit
Turn this handwheel to move the 1st creasing unit
manually.
7Handwheel for 2nd Creasing Unit
Turn this handwheel to move the 2nd creasing
unit manually.
8Lock Levers
Loosen these lock levers when you adjust the
creasing depth.
9Middle Guide
If jams occur, remove the wing bolts and remove
this guide. See the Quick Start Guide for details.
89

Machine Description
20
CRF-362
1-2-6 Fold Section
5
6
7
8
4
1
2
3
1Fold Roller 1
The 1st fold knife pushes up a sheet, and the
sheet is folded between fold rollers 1 and 2.
2Fold Roller 2
The 2nd fold knife pushes a sheet, and the sheet
is folded between fold rollers 2 and 3.
3Fold Roller 3
4First Fold Unit
This unit folds sheets. Sheets are folded on a
crease by the fold unit. The 1st fold unit is used
only when the sheet is folded twice.
5Second Fold Unit
This unit folds sheets. Sheets are folded on a
crease by the fold unit. The 2nd fold unit is used
at all times when the folding job is done.
62nd Fold Unit Locking Knob
This knob locks the 2nd fold unit. Loosen this
knob when you remove the 2nd fold unit to re-
move a jammed sheet.
7Roller Gap Adjusting Knob
Use this knob when you adjust the gap between
fold roller 2 and fold roller 3. Adjust two knobs in
the front and rear of the unit evenly.
8Roller Gap Adjusting Lever
Use this lever when you adjust the gap between
fold roller 2 and fold roller 3. Push the lever and
insert the same number of sheets as will pass
between fold roller 2 and fold roller 3. This sets
the gap between the rollers to be the same as
the sheet thickness. For example, insert three
sheets under the roller gap adjusting lever when
the sheet will be letter folded. See the Quick Start
Guide for details.