Horizon Fitness CRF-362 User manual

Crease and Folder
CRF-362
Important Information
-This manual is designed to help you to operate and maintain the CRF-362.
Please read, understand and keep this manual in a safe and convenient
place.
-Do not operate the CRF-362 until you read and understand the instructions
in this manual.
-Horizon International Inc. shall not be liable for incidental consequential
damages resulting from: improper or inadequate maintenance by the cus-
tomer, unauthorized modication or misuse, or operation outside of the
environmental specications for the product.
-Horizon International Inc. pursues a policy of continuing improvement in
design and performance of the product. Therefore, the product design and
specications are subject to change without prior notice and without our
legal obligation.
-All rights are reserved. No part of this manual may be photocopied, repro-
duced or translated to another language without the prior written consent
of Horizon International Inc.
UM203090-11(000)150722/CRF-362/11E/CF,TF,CY/IDCS5.5/ICS5/PXI
*UM203090*

2
CRF-362
Safety Precautions
Safety precautions are indicated in this manual as follows:
The term WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
The term CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in serious injury, or damage to the machine.
This symbol indicates a note which includes important information. Follow the note
to operate the machine safely.
This symbol indicates a prohibited action. Do not perform any prohibited action.
This symbol indicates an essential procedure. Follow the procedure to operate the
machine safely.
This will help you to avoid an incorrect operation which may cause
problems with the machine, or make it necessary to go back to a
previous step.
This explains functional limitations and restrictions on the opera-
tion of the machine.
This indicates a helpful hint.
This indicates additional information which will help you to operate
the machine efciently.
→This explains what the machine will do after you operate it as
instructed.
- Horizon International Inc. cannot anticipate every possible situation that might involve a potential
hazard. Therefore, the instructions in this manual and warning labels on the machine are not all-
inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvertent oper-
ation when such operation could cause injury to personnel. Do not attempt to operate any switch,
valve, or other energy isolating device when it has been locked or tagged out.
- Do not operate the machine when any covers are removed.
- Some of the drawings in this manual show the machine uncovered to help in explaining the de-
tails inside the machine.

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CRF-362
●WARNINGS for Operation
WARNINGS
•Work alone when you operate the machine.
•Letting someone else operate the machine could cause it to start suddenly without warning,
causing severe personal injury.
•Keep your hands and ngers outside of the safety cover and away from any moving parts
while the machine is running. Otherwise, moving parts can cause severe personal injury.
•Do not remove or bypass any safety features. Without these protective features, moving
parts can cause severe personal injury.
●CAUTIONS for Operation
CAUTIONS
•If you turn off the Power switch, wait about ten seconds before turning it on again. Other-
wise, a circuit board may be damaged.
•If a jam occurs, remove all the jammed sheets before you start the operation again. Other-
wise the machine may be damaged.
•Do not use the machine for any improper purpose. Otherwise, the performance of the ma-
chine cannot be guaranteed.
●WARNINGS for Maintenance
WARNINGS
•Work carefully when your hands are inside the machine, and keep them away from any
moving parts.
•Turn off the Power switch before beginning any maintenance operation. Otherwise, the ma-
chine may start suddenly, causing severe personal injury.
•Turn off the Power switch before correcting the cause of an overload. Otherwise, the ma-
chine may start suddenly, causing severe personal injury.
•Do not apply alcohol to the rollers directly. The rollers may not dry completely, and may
contaminate the sheets.
•Also, do not use blanket cleaner or recovery agents for printers. They may cause damage
or expansion of the rubber.
●CAUTIONS for Maintenance
CAUTIONS
•Use only the recommended lubricating oil and grease. Other kinds of oil or grease may re-
duce the life of the machine or cause damage.
Basic Safety Precautions

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CRF-362
●WARNINGS for Installation
WARNINGS
•Turn off the main power or circuit breaker in the factory before connecting the power cable
to the machine. Otherwise, an electric shock can cause severe personal injury.
•If the machine’s power cable will be connected directly to a circuit breaker on the power
distribution board in the building, ask a qualied contractor to do the job.
•Do not connect the power cable before being instructed to do this. Otherwise, an electric
shock can cause severe personal injury.
●CAUTIONS for Installation
CAUTIONS
•Be sure to install all cables and hoses in areas where they will not catch your feet.
•Be sure to install the mounting feet and use the leveling bolts to level the machine. Other-
wise, the binding quality may deteriorate, or the machine may be damaged.
•The CRF-362 weighs 345 kg (760.6 lb). Transport and install the machine safely, and keep
the weight of the machine in mind. Install the machine in a place which can support its weight.
•Install the machine correctly, and refer to the installation instructions in the operation man-
ual before starting the machine. Otherwise, the binding quality cannot be guaranteed.

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CRF-362
Daily Safety Inspection
This machine has many safety functions designed to protect customers from possible risks during operation.
Every time before starting operation, be sure to perform the following safety inspection and check that the ma-
chine operates properly.
1 Turn on the Power switch.
→After the Initial screen is displayed, the Run
screen is displayed. It takes about thirty
seconds.
2 Open the safety covers.
3 Press .
→The Error screen is displayed.
•Check that the corresponding error icon is
displayed on the Error screen.
•When the safety covers are closed and
is pressed, the Error screen disappears.
When the Error Icon Is Not Displayed
•
There is a problem with the safety circuit.
Stop using the machine and call your local
dealer.
13130
00101A1
Power Switch
ON
13130
00101B1
Front Cover
Fold Section Cover
Register
Transport
Section
Cover

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CRF-362
Warning Label Locations and Meanings
There are electric parts inside. Take care when opening the cover. Other-
wise, an electric shock can cause severe personal injury.

7
CRF-362
Contents
Safety Precautions ............................................................................................................................ 2
Basic Safety Precautions................................................................................................................... 3
Daily Safety Inspection...................................................................................................................... 5
Warning Label Locations and Meanings ........................................................................................... 6
1 General Description
1-1 Features of the Machine ...................................................................................... 12
1-1-1 Variations of Folding and Creasing .......................................................................... 12
1-1-2 Crease/Fold Mechanism .......................................................................................... 13
1-1-3 Limitation of Fold Pattern and Sheet Size................................................................ 14
1-2 Machine Description ............................................................................................ 15
1-2-1 Overall View ............................................................................................................. 15
1-2-2 Feed Section - Part 1 ............................................................................................... 16
1-2-3 Feed Section - Part 2 ............................................................................................... 17
1-2-4 Register Transport Section....................................................................................... 18
1-2-5 Creasing Section...................................................................................................... 19
1-2-6 Fold Section ............................................................................................................. 20
1-2-7 Delivery Section - Part 1........................................................................................... 21
1-2-8 Delivery Section - Part 2........................................................................................... 22
1-2-9 Control Panel............................................................................................................ 23
1-3 Screen Descriptions............................................................................................. 24
1-3-1 Run - Main Screen - Part 1....................................................................................... 24
1-3-2 Run - Main Screen - Part 2....................................................................................... 25
1-3-3 Run - Main Screen - Part 3....................................................................................... 26
1-3-4 Run - Settings Screen .............................................................................................. 27
1-3-5 Setting - Mode Selection Screen ............................................................................. 28
1-3-6 Run - Roller Gap Instruction Screen ....................................................................... 29
1-3-7 Run - Fine Adjustment - Creasing and Fold Screen................................................. 30
1-3-8 Run - Fine Adjustment - Creasing for Cover Screen - Part 1................................... 31
1-3-9 Run - Fine Adjustment - Creasing for Cover Screen - Part 2................................... 32
1-3-10 Run - Fine Adjustment - Manual Screen .................................................................. 33
1-3-11 Memory Screen........................................................................................................ 34
1-3-12 Memory - Job Details - Creasing and Fold Screen .................................................. 35
1-3-13 Memory - Job Details - Creasing for Cover Screen.................................................. 36
1-3-14 Memory - Job Details - Manual Screen.................................................................... 37
1-3-15 Information - Main Screen........................................................................................ 38
1-3-16 Information - Monitor Screen.................................................................................... 39
1-3-17 Information - Single Operation Screen - Part 1 ........................................................ 40
1-3-18 Information - Single Operation Screen - Part 2 ........................................................ 41
1-3-19 Information - Error History Screen............................................................................ 42
1-3-20 Information - Administrator - Main Screen................................................................ 43
1-3-21 Information - Administrator - Administrator Settings Screen .................................... 44
1-3-22 Information - Administrator - Input Signal Enable/Disable Settings Screen ............. 45
1-3-23 Information - Administrator - Motor Enable/Disable Settings Screen....................... 46
1-3-24 Administrator - Crease and Fold Correction Screen ................................................ 47
1-3-25 Error Screen............................................................................................................. 48

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CRF-362
Contents
2 Advanced Operation
2-1 Folding / Creasing a Specic Number of Sheets ............................................. 50
2-2 Delivering Sheets with Offsetting ..................................................................... 51
2-3 Creasing Cover Sheet for Binding ................................................................... 53
2-4 Making Creases at Regular Intervals............................................................... 55
2-5 Using Job Memory ........................................................................................... 58
2-5-1 Checking Saved Job Settings ..............................................................................58
2-5-2 Loading Saved Job Settings.................................................................................59
2-5-3 Saving the Job Settings........................................................................................60
2-5-4 Deleting the Job Settings .....................................................................................61
2-5-5 Exporting the Job Data.........................................................................................62
2-5-6 Importing the Job Memory....................................................................................63
3 Adjustments
3-1 Adjusting the Feed Section .............................................................................. 66
3-1-1 Adjusting the Sheet Height...................................................................................66
3-1-2 Adjusting the Height of the Double Feed Stop Pad Assembly .............................67
3-1-3 Adjusting the Amount of Separation and Fluff Air ................................................68
3-1-4 Adjusting the Feed Belt Suction Length ...............................................................69
3-1-5 Adjusting the Feed Belt Suction Air......................................................................69
3-1-6 Adjusting the Transport Speed and Transport Interval.........................................70
3-2 Adjusting the Creasing Section........................................................................ 71
3-2-1 Adjusting the Crease Position ..............................................................................71
3-2-2 Adjust the Creasing Depth ...................................................................................72
3-2-3 Reversing the Creases.........................................................................................73
3-3 Adjusting the Fold Section ............................................................................... 74
3-3-1 Adjusting the Fold Position...................................................................................74
3-3-2 Adjusting the Roller Gap ......................................................................................75
3-3-3 Checking the Roller Gaps Are Even.....................................................................75
3-4 Setting the Correction Values for Crease and Fold Positions Depending on the Sheet Thickness 77
4 Troubleshooting
4-1 If a Message Screen Is Displayed ................................................................... 82
4-2 If an Error Code Is Displayed........................................................................... 83
4-3 Sheets Are Not Fed Correctly .......................................................................... 89
4-3-1 There Is Frequent Mis-feeding .............................................................................89
4-3-2 There Is Frequent Double Feeding ......................................................................89
4-3-3 There Is Frequent Sheet Jam...............................................................................90
4-4 Crease Is Not Made Correctly.......................................................................... 91
4-4-1 The Crease Is Not Made in the Set Position ........................................................91
4-4-2 The Crease Is Skewed.........................................................................................91
4-4-3 The Crease Is Shifted...........................................................................................91

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CRF-362
Contents
4-5 Fold Is Not Made Correctly .................................................................................. 92
4-5-1 The Skewed Folding Occurs .................................................................................... 92
4-5-2 The Sheet Is Not Folded on the Crease................................................................... 92
4-6 Creasing Units Are Locked .................................................................................. 94
4-7 Sheets Are Jammed in the 2nd Fold Unit ............................................................ 95
4-8 Control Panel Blacks Out..................................................................................... 96
4-9 Other Problems.................................................................................................... 97
5 Maintenance
5-1 Double Feed Stop Pad Assembly Replacement................................................ 100
5-2 Cleaning Belts and Fold Rollers......................................................................... 101
5-2-1 Cleaning the Belts .................................................................................................. 101
5-2-2 Cleaning the Fold Rollers....................................................................................... 102
5-3 Cleaning and Replacing the Air Filter ................................................................ 105
5-4 Replacing the Creasing Unit .............................................................................. 106
6 Installation
6-1 Installing the CRF-362 ....................................................................................... 110
6-2 Attaching the Sheet Tray ................................................................................... 112
6-3 Installing the Delivery Conveyor ........................................................................ 112
6-4 Attaching the Accessory .................................................................................... 113
6-5 When the Sheet Length Is 650 mm/25.59" or Longer........................................ 113
7 Appendix
7-1 Specications..................................................................................................... 116
7-2 Accessories........................................................................................................ 118
7-3 Consumables ..................................................................................................... 119
7-4 Option ................................................................................................................ 119
7-5 De-commissioning and Dismantling................................................................... 120

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