MBO B21 Operation instructions

OriginalManual
B21
Continuous
Feeder
Preserveforfutureappliance!
Buckle Folding Machine

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Operating Manual B21-C - en
Machine type: Buckle Folding Machine B21
Model: Continuous feeder
Manufacturer: MBO Binder Máquinas Gráficas SA
Rua Joaquim Alves da Silva
Apartado 5093
4456-951 Perafita/Portugal
Tel.: [phone]
Fax: [phone]
Document type:
Stand: 13-09-2006 Professional: S. Matos; M. Wiech
Version: 09/06 Language: English
Alterations reserved!
Operating manual/ANSI

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Operating Manual B21-C - en
Page 3
Prologue
With theMBOfolding machineyouhave purchasedavaluable product.However, it isabsolutely
imperativeto complywithall SafetyRegulationsand SafetyInstructions. This OperatingManual
should instruct you how to operate correctly the MBO folding machine and to comply with the
SafetyRegulations andtomaintain themachineproperly.
Keepthis operatormanual for futureapply at themachine.
Copyright
Allrightsreserved.
Any use of any of the marks appearing throughout the Products and Services, copy or relay to
third party without the express written consent of MBO-Binder S.A., as appropriate, is strictly
prohibited.
Warranty
Ourproducts arecontractuallyregularized.However,MBO´s warrantydoesnotcover thefollowing:
• Self-assembling/installationsand alterationsatthe machine.
• Damagescaused biy self-assembling/installations,faultymaintenance andself-repair.
• Assemblingof sparepartswhen not purchasedfrom an authorizedMBO dealer.
• Notdefindedapply.
• Removingofguards orsafetydevicesand resultantdamages.
Customer´s information
MBO machines and spare parts can be purchase from our dealers worldwide, also close to you.
Forquestions, requestfor technical supportor servicepleasecontactyour dealer.
Allwaysindicate these statementsforthe seviceordersandspare partorderswhich can beread-off
fromthe machinelabel.
• Fabricationnumber
• Serialnumber
• Machinetype
Useonly spareparts, whichare suppliedorrecommended bythemanufacturer.

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Operating Manual B21-C - en

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Page 5
Indice
1 General....................................................................................... 9
1.1 Content and diagram conventions............................................................... 9
1.2 Important references to the operating manual .......................................... 9
1.2.1 Markingof the product ..................................................................................... 10
1.2.2 Workingarea ................................................................................................... 10
1.3 Product data .................................................................................................. 11
1.3.1 FloorplanB21/44X........................................................................................... 11
1.3.2 Floorplan B21/64X.......................................................................................... 11
1.4 Technical Data............................................................................................... 12
1.5 Supplyed documents .................................................................................... 13
1.6 Equipment...................................................................................................... 14
1.6.1 Bucklefolding machine .................................................................................... 14
1.6.2 Foldingunitone ............................................................................................... 14
1.6.3 Foldingunit two ............................................................................................... 14
1.6.4 Knifefoldingunit„X“ ......................................................................................... 14
1.6.5 Hookonstream delivery................................................................................... 14
1.7 Functioning description ................................................................................ 15
1.7.1 Functioningdescription buckle fold .................................................................. 15
1.7.2 Functioningdescription knifefold ..................................................................... 15
2 Safety ......................................................................................... 17
2.1 Representation of alerts ............................................................................... 17
2.2.1 Safetyreferencesand colours.......................................................................... 17
2.1.2 Generaldangerssigns ..................................................................................... 18
2.1.3 Dangerlevel ..................................................................................................... 20
2.1.4 Safetyadvises attheoperators manual............................................................ 21
2.1.5 Dangerous zones / Warning signs at the machine ........................................... 25
2.2 Productsecurity............................................................................................. 33
2.2.1 Obligationand liability...................................................................................... 33
2.2.2 Dueuse ........................................................................................................... 34
2.2.3 Inappropriateuseis: ........................................................................................ 34
2.3 Protection guard -general plan.................................................................... 35
2.3.1 Protectionguard - generalplanof machine ...................................................... 35
2.3.2 Protection guard list 8 and 16pg unit ................................................................ 36
2.3.3 Protectionguard listknifefolding unit „X“.......................................................... 37
2.3.4 Protectionguard list DeliveryA56..................................................................... 38
2.4 Organisational and personnel ..................................................................... 39
2.4.1 Workingsafety................................................................................................. 39
2.4.2 Demandsonthe operating personnel ............................................................... 39
2.4.3 Qualificationandtraining .................................................................................. 39

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2.5 Personal protection equuipment ................................................................. 40
2.6 Tasks for Emergency .....................................................................................40
2.6.1 Rescueofpersons ...........................................................................................40
2.6.2 Emergingsubstances ...................................................................................... 41
3.0 Transportation, assembly and installation..............................42
3.1 Transportation ............................................................................................... 42
3.1.1 Feeder .............................................................................................................42
3.1.2 Parallelunit...................................................................................................... 43
3.1.3 8and 16pgunit ................................................................................................ 43
3.1.4 Mobileknifefolding unit “X”............................................................................... 44
3.1.5 Mobilestreamdelivery .....................................................................................44
3.2 Assembly and installation of machine..................................... 45
3.3 Electrical connection .................................................................................... 45
3.3.1 Controlcabinet.................................................................................................47
3.3.2 Maincurrent connection................................................................................... 47
3.3.3 Streamdelivery ................................................................................................ 47
4.0 Maintenance ..............................................................................48
4.1 Tensioning or exchange of belts/tapes .......................................................49
4.1.1 Upperfeedertransporttape.............................................................................. 49
4.1.2 Lowerfeedertransporttape.............................................................................. 49
4.1.3 Feederchain....................................................................................................50
4.1.4 Alignment tape at register table ....................................................................... 50
4.1.5 Drivebeltfor suctionwheel...............................................................................51
4.1.6 Drivebelt forfoldrollersand slittershaftat parallelunit .....................................51
4.1.7 Maindriveof parallelunit..................................................................................51
4.1.8 Drivebelt forfoldrollers at parallelunit andslittershafts atsubsequent unit...... 52
4.1.9 Drivebelt at registertableof followingfoldingunit............................................. 52
4.1.10 Drivebelt for foldrollersandslitter shaftsofknife folding unit“X” ....................... 53
4.1.11 Settingof airgapfor knifecouplingof knifefoldingunit “X”................................ 53
4.2 Lubrication / Cleaning ..................................................................................54
4.2.1 Mainmachine includingregistertable .............................................................. 54
4.2.2 ContinuousfeederF......................................................................................... 54
4.2.3 Guidesof pressurebars/ Bearings offoldrollers ..............................................54
4.2.4 Couplingofknifefolding unit “X”........................................................................ 55
4.2.5 Guiderails /sheetstop (knifefolding unit “X”) .................................................. 55
4.2.6 Cleaningoffoldrollers ....................................................................................... 55
4.2.7 Compressor ..................................................................................................... 56

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Page 7
5.0 Operation of the machine .........................................................57
B 1.0 Main control panel ........................................................................................ 58
B 2.0 Continuous feeder C ..................................................................................... 59
2.1 Generally settings............................................................................................ 59
2.2 Airsupport ..................................................................................................... 60
2.3 Transportation system - ventilation.............................................................. 61
2.4 Suction wheel ............................................................................................... 64
2.5 Vacu-Infeed (Option) ..................................................................................... 65
B 3.0 Register table with ball rail, double sheet control, sheet infeed
control .................................................................................................... 66
3.1 Ball rail .......................................................................................................... 66
3.1.1 Vacu-Alignment(Option) .................................................................................. 67
3.2 Double sheet control ..................................................................................... 69
3.3 Sheet infeed .................................................................................................. 69
B 4.0 Parallel folding unit ................................................................... 70
4.1 Setting of foldrollers ..................................................................................... 70
4.2 Buckle plates ................................................................................................. 71
4.3 Deflectors ....................................................................................................... 72
4.4 Combi buckle plates FTK (Option) .............................................................. 73
B 5.0 Slitter shafts............................................................................... 74
5.1 Perforating ..................................................................................................... 74
5.2 Special perforating knife (Option) ............................................................... 75
5.3 Cutting ............................................................................................................ 75
5.4 Scoring........................................................................................................... 75
5.5 Gully cut ......................................................................................................... 76
5.6 Edge trimming ............................................................................................... 77
5.7 Slitter shaft guard.......................................................................................... 78
B 6.0 Mobile buckle folding unit ........................................................ 79
6.1 Installation ..................................................................................................... 79
6.2 Setting and sheet transportation ................................................................. 79
6.3 Electrical connection .................................................................................... 80
6.4 Control panel ................................................................................................. 80
6.5 Foldrollers and slitter shafts at subsequent folding units .......................... 80

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B 7.0 Mobile knife folding unit “X” ....................................................81
7.1 Installation ..................................................................................................... 81
7.2 Electrical connection .................................................................................... 81
7.3 Setting and sheet transportation ................................................................. 82
7.3.1 Knifefolding unit“X”as first crossfold............................................................... 82
7.3.2 Knifefoldingunit “X” as2ndcrossfold(threefold) ..............................................84
7.3.3 Foldrollers/ Slittershafts of theknife foldingunit“X” ........................................84
7.3.4 Knifesetting..................................................................................................... 85
B 8.0 Noise damping device .............................................................. 87
B 9.0 Stream delivery .........................................................................88
9.1 Mobile stream delivery A56 .......................................................................... 88
9.2 Hook-on stream delivery SE500/3 ................................................................89
D10.0 Instructions to the use..............................................................90
D10.1 Setting instructions for the most commonly folds ...................................... 90
10.1.1 Parallelfold .......................................................................................................90
10.1.2 Crossfold ......................................................................................................... 92
10.1.3 Threefold ..........................................................................................................93
M 1.0 Installation instruction .............................................................. 94
1.1 Conveyer table for unit “X”.......................................................................... 94
M2.0 Maintenance protocol ............................................................... 95
M 3.0 Pulley and belt drive ................................................................. 96
M 4.0 Out oforder........................................................................................100
4.1 Statements for the storage ........................................................................... 100
4.2 Environment and disposal ............................................................................ 100
4.3 Disposal of the old machine.........................................................................101
4.3.1 Disposalwith orderatthe supplier ...................................................................101
4.3.2 Disposal with order at a disposal and wrecking ................................................ 101
4.3.3 Disposaloverthe own firm ...............................................................................101
4.4 Ground-water protection .............................................................................. 101

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Page 9
1 General
1.1 Content and diagram conventions
That construct organizes itself this user information in:
Chapter1:General
Chapter2: Safety
Chapter3:Transportation/Set up/Installation
Chapter4: Adjustment/Setup
Chapter5:Operation
Chapter6: Out oforder
thesequnce ofthese chapters enablesyou auniformlyprogressive trainedsuccess with the
unse of the machine. The single chapters gives first a surveyover the subject handled, going
progressivelyintodetail.
Working hint and information:
This sign marks information that seve the securityand the protection of the
machine.
Thissign marksinformationfor procedure, thatguarantee a simpleand
helpfulmodeofoperation.
1.2 Important references to the operating manual
Theexisting userinformationis aligned onthe operator ofthemachine. Itshouldmake theoperator
trustedwith the operationmethod,operating mode, securityreferencesand themaintenanceofthis
machine.
Thisuser information isapart ofyourproduct. Itmustbe stored duringtheservice lifeofthe product
at the machine. Give this instruction to each following owner or user of the product.
Keepthis userinformationallways updated.Introduceevery updateinthis document.
Ourmachine correspondsat the momentof deliverytothe neweststate oftechnology. As wework
permanentlyatfurtherdevelopments, we reserveourselves changes.
Userjudgment oftheoperating instructions:
Ouroperating instructionsareregularly updated. Helpus with yourproposals to formuser-friendly
operatinginstructions.
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1.2.1 Marking of the product
The identification of the machine as well as the most important machines data can be seen at the
machine in the type sign (1).
Allways indicate these statements for the sevice orders and spare part orders:
•Fabricationnumber
•Serialnumber
•Machinetype
1.2.2 Working area
Therepresented graphics showthe single workingareaof themachine.The permitted workfield
duringthe operationis marked ingrey.
1
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