MBO T700 Installation instructions

Originaloperatingmanual
T700/T800.1
Continuous Feeder
Preserve forfuture appliance
BuckleFoldingMachines

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Operating manual T700/T800.1 - en
Contents
Prologue............................................................................................................................ 6
1.0 Specifications............................................................................................................ 6
1.1 Manufacturer ............................................................................................................. 6
1.2 Type ............................................................................................................................ 6
1.3 Technical data............................................................................................................ 7
1.3.1 Sizes ................................................................................................................................................. 7
1.3.2 Electrical data................................................................................................................................... 7
1.3.3 Speed ............................................................................................................................................... 7
1.3.4 Weightsin kg..................................................................................................................................... 7
1.3.5 Floor plan .......................................................................................................................................... 8
1.4 Documentation.......................................................................................................... 9
1.5 Supplementary Documents ................................................................................... 10
1.6 Information to user/Functioning description........................................................11
1.7 Buckle fold ............................................................................................................... 12
1.8 Knife fold .................................................................................................................. 12
2.0 BASIC SAFETY INSTRUCTIONS ..............................................................................13
2.1 Warnings and symbols .............................................................................................13
2.2 Safety at working place - destined use of the folding machine..........................13
2.3 Safety devices - machine ....................................................................................... 15
2.3.1 Protective hoods- Checklist of parallel unit/feeder and mobilefolding units................................15
2.3.2 Protectivehoods - Chartof parallel unit and feeder.......................................................................16
2.3.3 Protectivehoods - Chart of mobilefolding units.............................................................................17

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3.0 Transportation/Erection/Installation .................................................................... 18
3.1 Transportation ......................................................................................................... 18
3.1.1FoldingunitI ....................................................................................................................................18
3.1.2 Feeder .............................................................................................................................................19
3.1.3Folding unitsII and III ......................................................................................................................19
3.1.4 Cleaning ..........................................................................................................................................19
3.2 Erection/Installation of machine............................................................................ 20
3.2.1FoldingunitI ................................................................................................................................... 20
3.2.2 Feeder .............................................................................................................................................21
3.2.3 Pressure-/vacuum pump ............................................................................................................... 22
3.2.4 Double sheet control ...................................................................................................................... 22
3.2.5Noisedamping hoods(optional) .................................................................................................... 23
3.2.6 Guard above the slitter shafts........................................................................................................ 23
3.2.7 Guards ............................................................................................................................................ 24
3.3 Electrical connection .............................................................................................. 25
3.3.1Installation of main control panel ................................................................................................... 25
3.3.2 MCC Counter ................................................................................................................................. 26
3.3.3 Main Power Connection ................................................................................................................. 27
4.0 Maintenance ............................................................................................................ 28
4.1 Exchange and/or tensioning of belts/tapes ........................................................ 29
4.1.1 Register belt at register table ........................................................................................................ 29
4.1.2 Drive beltfor suction wheel/Vacu-Infeed....................................................................................... 30
4.1.3 Vacu-Infeed-Tape (Option) ............................................................................................................ 30
4.1.4 Drivetape for foldrollers and slitter shaftsat parallel unit ..............................................................31
4.1.5Main drive of the folding units..........................................................................................................31
4.1.6Drive beltfor register tableon mobilefolding units........................................................................ 32
4.1.7 Chain of feeder ............................................................................................................................... 32
4.1.8 Feeder - upper transport tape ....................................................................................................... 33
4.1.9 Feeder - Lower transport tapes ..................................................................................................... 33
4.2 Lubrication / Cleaning............................................................................................. 34
4.2.1 Feeder ............................................................................................................................................ 34
4.2.2 Register table ................................................................................................................................. 34
4.2.3 Folding units ................................................................................................................................... 35
4.2.4 Cleaning roller ................................................................................................................................ 35
4.2.5Cleaning of foldrollers..................................................................................................................... 36
4.2.6 Pressure/Vacuum Pump .................................................................................................................37
4.2.7 Maintenance Report ...................................................................................................................... 39
5.0 Operation of the machine....................................................................................... 40
5.1 Main control panel - Standard control ”MC” ........................................................ 40

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5.2 Main control panels (Options) ................................................................................41
5.2.1 Push button control.........................................................................................................................41
5.2.2 Rapidset ......................................................................................................................................... 42
5.3 Feeder ...................................................................................................................... 43
5.3.1 Upper pile table............................................................................................................................... 43
5.3.2 Drum............................................................................................................................................... 44
5.3.3 Lower table ..................................................................................................................................... 45
5.3.4 Transport control ............................................................................................................................ 46
5.3.5 Areation/air support ....................................................................................................................... 48
5.3.7 Vacu-Infeed (Option).......................................................................................................................51
5.3.6 Suction wheel ..................................................................................................................................51
5.4 Register table .......................................................................................................... 52
5.4.1 Ball rail (standard) .......................................................................................................................... 52
5.4.2 Vacu-Alignment (Option)................................................................................................................ 53
5.4.3 Double sheet control ...................................................................................................................... 54
5.5 Sheet infeed control ............................................................................................... 55
5.5.1Automatic learning of suction lengthand sheet gap ..................................................................... 55
5.5.2 Photocells (Standard) .................................................................................................................... 56
5.5.3Photocellsin folding units II and III (option) ....................................................................................57
5.6 Parallel folding unit.................................................................................................. 58
5.6.1 Setting of foldrollers and slitter shafts ........................................................................................... 58
5.6.2 Buckle plates .................................................................................................................................. 59
5.6.3 Sheet deflectors ..............................................................................................................................61
5.6.4 Slitter shafts ................................................................................................................................... 62
5.6.5 Photocell atexitof folding unit ....................................................................................................... 62
5.6.6 Perforating...................................................................................................................................... 63
5.6.7 V-shaped special perforating knife(optional)............................................................................... 65
5.6.8 Scoring............................................................................................................................................ 66
5.6.9 Cutting............................................................................................................................................ 66
5.6.10 Guard above the slitter shaft........................................................................................................ 67
5.7 Mobile buckle folding units.................................................................................... 68
5.7.1 Installation...................................................................................................................................... 68
5.7.2 Electricalconnection ...................................................................................................................... 69
5.7.3 Control panel (Standard) ............................................................................................................... 70
5.7.4 Controlpanel - Push button control (Optional) ..............................................................................71
5.7.5 Main Control Panel (Option Rapidset) ........................................................................................... 72
5.7.6Set-up modeof bucklefolding machines........................................................................................73
5.7.7 Sheet transportation.......................................................................................................................74
5.7.8Exitoffoldingunit ........................................................................................................................... 77
5.7.9 Guard above the slitter shaft.......................................................................................................... 78
5.7.10 Miscellaneous............................................................................................................................... 78
5.7.11 Double Stream Device (Optional)................................................................................................. 79
5.7.12 Two-up productionat onesidelay .................................................................................................81

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5.8 Noise damping device (option).............................................................................. 82
6.0 Instructions to the user.......................................................................................... 83
6.1 Setting instruction for the most commonly folds ................................................ 83
6.1.1 Parallelfold ...................................................................................................................................... 83
P 1 1 xparallel fold, i.e. 4pages ............................................................................................................ 83
P 2 2 xparallel fold, i.e. 8pages ............................................................................................................ 83
P 3 2 xparallel fold (letterfold), i.e. 6pages ......................................................................................... 83
P 4 2 xparallel fold (accordian fold), i.e. 6pages.................................................................................. 84
P 5 3 xparallel fold (accordian fold), i.e. 8pages.................................................................................. 84
P6 4 xparallel fold (accordian fold), i.e. 10 pages ................................................................................ 84
P7 3 xparallel fold (1 parallel + 2 letter folds),i.e. 12pages ................................................................ 84
6.1.2 Crossfold ........................................................................................................................................ 85
K 1 1 x parallel and 1 x crossfold (double folding), i.e. 8 pages ............................................................ 85
K 2 2 x parallel and 1x crossfold,i.e. 16pages..................................................................................... 85
K 3 2 x parallel (letterfold) and 1x crossfold, i.e. 12 pages.................................................................. 85
K 4 2 x parallelfold (accordian) and 1x crossfold, i.e. 12 pages .......................................................... 86
6.1.3 Threefold ........................................................................................................................................ 86
K 5 1x parallel, 1xcross and 1x threefold, i.e. 16 pages ..................................................................... 86
K 6 1 xparallel, 1x crossand 2 xthreefold (2x 32 pp two-up production)........................................... 86
7.0 Options ..................................................................................................................... 87
7.1 Batch counter .......................................................................................................... 87
7.2 Gully cut.................................................................................................................... 87
7.3 Edge trim .................................................................................................................. 88
7.4 Punch Perforation ................................................................................................... 89
7.5 Special buckle plates.............................................................................................. 91
7.5.1Combination buckleplate KFT (optional) .......................................................................................91
7.5.2Electronicallycontrolled buckle plates........................................................................................... 92
7.5.3 Gatefold devices ............................................................................................................................. 92
7.6 Other options........................................................................................................... 92
8.0 Peripherical units..................................................................................................... 92
9.0 Final remarks............................................................................................................ 92

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Prologue
With the MBO folding machine you have purchased a valuable product. However, it is
absolutely imperative to comply with all Safety Regulations and Safety Instructions. This
Operating Manual should also instruct you to correctly operate the MBO folding machine
and to comply with the Safety Regulations and to maintain the machine properly.
1.0 Specifications
1.1 Manufacturer
MBO Binder& Co., Maschinenbau Oppenweiler
Grabenstrasse 4, 71570 Oppenweiler
P.O. Box 1169, 71567 Oppenweiler
Tel.: [phone]
Fax.: [phone]
1.2 Type:
Buckle folding machines T 700 and T 800.1 with continuous feeder

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1.3 Technical data
1.3.1 Sizes T 700 T 800.1
Maximum sheetsize: 69 x 130 cm (200) cm (26 x 39 ½”) 78 x 130 cm (200 cm)(30 x 42 ½”)
Minimum sheet sizes: 15 x 18 cm (6 x 8 ”) 15 x 18 cm (6 x 8 ”)
1.3.2 Electrical data
Feeder: 0,18 kW 0,18 kW
Pump: 2,60 kW 2,60 kW
Folding units each 0,75 kW 0,75 kW
1.3.3 Speed:
10 - 205 mtrs./mte.
1.3.4 Weights in kg: Net Gross
Feeder : 856 1.134
Foldingunit I68cm (26inch) 635 874
Foldingunit I78cm (30inch) 765 955
Folding unit II 68 cm (26 inch) 617 913
Folding unit II 78 cm (30 inch) 650 957
Folding unit III 56cm: 541 777
(*)OptionT800.1
(*)

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1.3.5 Floor plan (measurements in cms):
T 700
T 800.1

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1.4 Documentation:
Customer:
Machineconfiguration:
Machine-/Serial No.:
Type of feeder: Continuousfeeder
Type of pump:
Electrical data:
Wiringdiagram no.:
Foldingunit:
Feeder:
Delivery:
Operating voltage (V/Hz):
Control voltage(V/A):
Control voltage(V/A):
Total rated current (A):
Fuse at power supply (A):
ConformityCertificate:
Noise level (dB/AI):
GS CertificateNo.:

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1.5 Supplementary Documents:
Operating Manual
batch counter:
air pump:
auxiliary units:
auxiliary units:
other manufacturers:
Spare parts lists
machine:
feeder:
pump:
peripherical units:
other manufacturers:
Knife list: TM 32/2