MC PCI-PDISO16 User manual


PCI-PDISO16
Isolated Input and Relay Output Interface
Board
User's Guide
Document Revision 6, March, 2009
© Copyright 2009, Measurement Computing Corporation

3
HM PCI-PDISO16.doc
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4
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5
Table of Contents
Preface
About this User's Guide.......................................................................................................................6
What you will learn from this user's guide .........................................................................................................6
Conventions in this user's guide .........................................................................................................................6
Where to find more information.........................................................................................................................6
Register-level programming...............................................................................................................................7
Chapter 1
Introducing the PCI-PDISO16...............................................................................................................8
Software features................................................................................................................................................8
PCI-PDISO16 block diagram.............................................................................................................................9
Chapter 2
Installing the PCI-PDISO16.................................................................................................................10
What comes with your PCI-PDISO16 shipment?.............................................................................................10
Hardware .........................................................................................................................................................................10
Optional components.......................................................................................................................................................10
Additional documentation................................................................................................................................................10
Unpacking the board.........................................................................................................................................11
Installing the software ......................................................................................................................................11
Installing the hardware .....................................................................................................................................11
Configuring the hardware.................................................................................................................................11
Connecting the board for I/O operations ..........................................................................................................12
Connectors, cables –main I/O connector.........................................................................................................................12
Pin out –I/O connector....................................................................................................................................................13
PCI-PDISO8 compatibility..............................................................................................................................................14
Field wiring and signal termination .................................................................................................................................15
Chapter 3
Functional Description.......................................................................................................................16
Isolated inputs...................................................................................................................................................16
Extending the input range................................................................................................................................................16
Form C relay outputs........................................................................................................................................17
Chapter 4
Specifications......................................................................................................................................18
Relay specifications..........................................................................................................................................18
Isolated inputs...................................................................................................................................................18
Power consumption ..........................................................................................................................................18
Environmental ..................................................................................................................................................18
Main connector and pin out..............................................................................................................................19
Declaration of Conformity..................................................................................................................21

6
Preface
About this User's Guide
What you will learn from this user's guide
This user's guide explains how to install, configure, and use the PCI-PDISO16 so that you get the most out of its
digital input features.
This user's guide also refers you to related documents available on our web site, and to technical support
resources that can also help you get the most out of these boards.
Conventions in this user's guide
For more information on …
Text presented in a box signifies additional information and helpful hints related to the subject matter you are
reading.
Caution! Shaded caution statements present information to help you avoid injuring yourself and others,
damaging your hardware, or losing your data.
< : > Angle brackets that enclose numbers separated by a colon signify a range of numbers, such as those assigned
to registers, bit settings, etc.
bold text Bold text is used for the names of objects on the screen, such as buttons, text boxes, and check boxes. For
example:
1. Insert the disk or CD and click the OK button.
italic text Italic text is used for the names of manuals and help topic titles, and to emphasize a word or phrase. For
example:
The InstaCal® installation procedure is explained in the Quick Start Guide.
Never touch the exposed pins or circuit connections on the board.
Where to find more information
The following electronic documents provide information that can help you get the most out of your PCI-
PDISO16.
MCC's Specifications: PCI-PDISO16 (the PDF version of the Specifications chapter in this guide) is
available on our web site at www.mccdaq.com/pdfs/Specs/PCI-PDISO16-spec.pdf.
MCC's Quick Start Guide is available on our web site at
www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf.
MCC's Guide to Signal Connections is available on our web site at
www.mccdaq.com/signals/signals.pdf.
MCC's Universal Library User's Guide is available on our web site at
www.mccdaq.com/PDFmanuals/sm-ul-user-guide.pdf.
MCC's Universal Library Function Reference is available on our web site at
www.mccdaq.com/PDFmanuals/sm-ul-functions.pdf.
MCC's Universal Library for LabVIEW™User’s Guide is available on our web site at
www.mccdaq.com/PDFmanuals/SM-UL-LabVIEW.pdf.
User's Guide (this document) is also available on our web site at
www.mccdaq.com/PDFmanuals/PCI-PDISO16.pdf.

PCI-PDISO16 User's Guide About this User's Guide
7
Register-level programming
You should use the Universal Library to control your board. Only experienced programmers should try register-
level programming. If you need to program at the register level in your application, refer to the Register Map
for the PCI-PDISO16 (available at www.mccdaq.com/registermaps/RegMapPCI-PDISO16.pdf).

8
Chapter 1
Introducing the PCI-PDISO16
This manual explains how to install and use the PCI-PDISO16 board. The PCI-PDISO16 is a 16-channel
isolated-input and relay output digital interface board for PCI-compatible computers. The board is designed for
applications where high voltages need to be sensed or controlled.
The PCI-PDISO16 board provides 16 digital inputs and 16 Form C relay outputs.
The 16 individual, optically isolated (500V) inputs can be read back as two 8-bit bytes. The inputs are not
polarity sensitive, and can be driven by either AC (50 to 1000 Hz) or DC at levels up to 28 Volts. Each input
channel has a software-enabled low-pass filter with a time constant of 5 ms (200 Hz).
The 16 outputs are dry contact, Form-C electromechanical relays. The relays are controlled by writing to two
eight-bit ports. The state of the relays can be determined by reading the same two ports.
The PCI-PDISO16 board is completely plug-and-play, with no switches or jumpers to set.
Software features
For information on the features of InstaCal and the other software included with your PCI-PDISO16, refer to
the Quick Start Guide that shipped with your device. The Quick Start Guide is also available in PDF at
www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf.
Check www.mccdaq.com/download.htm for the latest software version or versions of the software supported
under less commonly used operating systems.

PCI-PDISO16 User's Guide Introducing the PCI-PDISO16
9
PCI-PDISO16 block diagram
The PCI-PDISO16 provides isolated input channels and relay output channels on each connector. The block
diagram shown here illustrates the board’s functionality.
PCI
CONTROLLER
BADR1
Boot
EEPROM
Control
Registers
Decode/Status
Bus
Timing
Controller FPGA and Logic
Local Bus
PCI Bus (5V, 32-BIT, 33 MHZ)
Control
Bus
Control
Interrupt
Control
+5V
+12V
-12V BADR2
Interrupt
Control
Port A Relays 0-7 Iport A Inputs 0-7 Port B Inputs 0-7
Relay Outputs Isolated Inputs
Port B Relays 0-7
Figure 1. PCI-PDISO16 functional block diagram

10
Chapter 2
Installing the PCI-PDISO16
What comes with your PCI-PDISO16 shipment?
As you unpack your PCI-PDISO16, verify that the following components are included.
Hardware
PCI-PDISO16 (shown here with the protective cover removed –it is recommended that this cover be left in
place during use)
Optional components
Cables
C50FF-x
C50-37F-x
Signal conditioning accessories
MCC provides signal termination products for use with the PCI-PDISO16. Refer to the "Field Wiring and
Signal Termination" section for a complete list of compatible accessory products.
Additional documentation
In addition to this hardware user's guide, you should also receive the Quick Start Guide (available in PDF at
www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf). This booklet supplies a brief description of
the software you received with your PCI-PDISO16 and information regarding installation of that software.
Please read this booklet completely before installing any software or hardware.

PCI-PDISO16 User's Guide Installing the PCI-PDISO16
11
Unpacking the board
As with any electronic device, you should take care while handling to avoid damage from static
electricity. Before removing the PCI-PDISO16 from its packaging, ground yourself using a wrist strap or by
simply touching the computer chassis or other grounded object to eliminate any stored static charge.
If any components are missing or damaged, notify Measurement Computing Corporation immediately by
phone, fax, or e-mail:
Phone: 508-946-5100 and follow the instructions for reaching Tech Support.
Fax: 508-946-9500 to the attention of Tech Support
Email: techsupport@mccdaq.com
Installing the software
Refer to the Quick Start Guide for instructions on installing the software on the Measurement Computing Data
Acquisition Software CD. This booklet is available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-
Quick-Start.pdf.
Installing the hardware
The PCI-PDISO16 board is completely plug-and-play. There are no switches or jumpers to set on the board.
Configuration is controlled by your system's BIOS. To install your board, follow the steps below.
Install the MCC DAQ software before you install your board
The driver needed to run your board is installed with the MCC DAQ software. Therefore, you need to install the
MCC DAQ software before you install your board. Refer to the Quick Start Guide for instructions on installing
the software.
1. Turn your computer off, open it up, and insert your board into an available PCI slot.
2. Close your computer and turn it on.
If you are using an operating system with support for plug-and-play (such as Windows 2000 or
Windows XP), a dialog box pops up as the system loads indicating that new hardware has been detected. If
the information file for this board is not already loaded onto your PC, you will be prompted for the disk
containing this file. The MCC DAQ software contains this file. If required, insert the Measurement
Computing Data Acquisition Software CD and click OK.
3. To test your installation and configure your board, run the InstaCal utility installed in the previous section.
Refer to the Quick Start Guide that came with your board for information on how to initially set up and
load InstaCal.
Configuring the hardware
All hardware configuration options on the PCI-PDISO16 are software controlled. You can select some of the
configuration options using InstaCal. Once selected, any program that uses the Universal Library will initialize
the hardware according to these selections.

PCI-PDISO16 User's Guide Installing the PCI-PDISO16
12
Connecting the board for I/O operations
Connectors, cables –main I/O connector
The table below lists the board connectors, applicable cables and compatible accessory boards.
Board connectors, cables, accessory equipment
Connector type
50-pin IDC type
Compatible cables
C50FF-x: 50-pin IDC female to female cable. x = length in feet.
C50-37F-x: 50-pin IDC to 37-pin female D connector (adaptor cable for
connecting to a PCI-PDISO8 compatible interface). x = length in feet.
Compatible accessory products
(using C50FF-x cable)
CIO-MINI50
CIO-TERM100
SCB-50
Compatible accessory products
(using C50-37F-x cable)
CIO-MINI37
CIO-TERMINAL
SCB-37
The PCI-PDISO16 board has two 50-pin connectors for signal I/O connections that are labeled on the board as
P2 and P3. P2 is located adjacent to the main I/O connector bracket at the left side of the board. P3 is located
towards the middle-right side of the board. Figure 2 shows the location of the board connectors and relays.
Connector P2 Connector P3
P2 Relays 0-7 P3 Relays 0-7
Figure 2. Connector and relay locations

PCI-PDISO16 User's Guide Installing the PCI-PDISO16
13
The pin out for connector P2 and connector P3 are shown below.
Pin out –I/O
connector
Connector P2 pin out
Signal Name
Pin
Pin
Signal Name
NC
50
49
NC
NC
48
47
NC
NC
46
45
NC
NC
44
43
NC
NC
42
41
NC
RELAY 6 (NC)
40
39
RELAY 5 (NC)
RELAY 7 (NC)
38
37
RELAY 0 (NO)
RELAY 0 (C)
36
35
RELAY 0 (NC)
RELAY 1 (NO)
34
33
RELAY 1 (C)
RELAY 1 (NC)
32
31
RELAY 2 (NO)
RELAY 2 (C)
30
29
RELAY 2 (NC)
RELAY 3 (NO)
28
27
RELAY 3 (C)
RELAY 3 (NC)
26
25
RELAY 4 (NO)
RELAY 4 (C)
24
23
RELAY 4 (NC)
RELAY 5 (NO)
22
21
RELAY 5 (C)
RELAY 6 (NO)
20
19
RELAY 6 (C)
RELAY 7 (NO)
18
17
RELAY 7 (C)
INPUT 0
16
15
INPUT 0
INPUT 1
14
13
INPUT 1
INPUT 2
12
11
INPUT 2
INPUT 3
10
9
INPUT 3
INPUT 4
8
7
INPUT 4
INPUT 5
6
5
INPUT 5
INPUT 6
4
3
INPUT 6
INPUT 7
2
1
INPUT 7
PCI slot ↓
Connector P3 pin out
Signal Name
Pin
Pin
Signal Name
NC
50
49
NC
NC
48
47
NC
NC
46
45
NC
NC
44
43
NC
NC
42
41
NC
RELAY 6 (NC)
40
39
RELAY 5 (NC)
RELAY 7 (NC)
38
37
RELAY 0 (NO)
RELAY 0 (C)
36
35
RELAY 0 (NC)
RELAY 1 (NO)
34
33
RELAY 1 (C)
RELAY 1 (NC)
32
31
RELAY 2 (NO)
RELAY 2 (C)
30
29
RELAY 2 (NC)
RELAY 3 (NO)
28
27
RELAY 3 (C)
RELAY 3 (NC)
26
25
RELAY 4 (NO)
RELAY 4 (C)
24
23
RELAY 4 (NC)
RELAY 5 (NO)
22
21
RELAY 5 (C)
RELAY 6 (NO)
20
19
RELAY 6 (C)
RELAY 7 (NO)
18
17
RELAY 7 (C)
INPUT 0
16
15
INPUT 0
INPUT 1
14
13
INPUT 1
INPUT 2
12
11
INPUT 2
INPUT 3
10
9
INPUT 3
INPUT 4
8
7
INPUT 4
INPUT 5
6
5
INPUT 5
INPUT 6
4
3
INPUT 6
INPUT 7
2
1
INPUT 7
PCI slot ↓
Caution! High voltages are present on the PCI-PDISO16 board when you connect high voltage inputs or
outputs to the board’s connector. Use extreme caution! Never handle the PCI-PDISO16 board
when signals are connected to the board through the connector. Do not remove the
protective plates on the PCI-PDISO16 board.

PCI-PDISO16 User's Guide Installing the PCI-PDISO16
14
The red stripe
identifies pin # 1
50-pin Female
IDC connector
50-pin Female
IDC Connector
1
2
49
50
1
4950
2
Figure 3. C50FF-x cable
Details on this cable are available on our web site at www.mccdaq.com/products/accessories.aspx.
PCI-PDISO8 compatibility
For connections to a PCI-PDISO8 compatible interface, use a C50-37F-x adaptor cable. This cable converts the
PCI-PDISO16 board’s connector to a PDIS08-compatible D connector. Two adaptor cables are required if more
than eight relays are used. Pin assignments for the C50-37F-x cable are shown in Figure 4.
RELAY 0 (C) 37
RELAY 1 (NO) 36
RELAY 1 (NC) 35
RELAY 2 (C) 34
RELAY 3 (NO) 33
RELAY 3 (NC) 32
RELAY 4 (C) 31
RELAY 5 (NO) 30
RELAY 6 (NO) 29
RELAY 7 (NO) 28
INPUT 0 27
INPUT 1 26
INPUT 2 25
INPUT 3 24
INPUT 4 23
INPUT 5 22
INPUT 6 21
INPUT 7 20
19 RELAY 0 (NO)
18 RELAY 0 (NC)
17 RELAY 1 (C)
16 RELAY 2 (NO)
15 RELAY 2 (NC)
14 RELAY 3 (C)
13 RELAY 4 (NO)
12 RELAY 4 (NC)
11 RELAY 5 (C)
10 RELAY 6 (C)
9 RELAY 7 (C)
8 INPUT 0
7 INPUT 1
6 INPUT 2
5 INPUT 3
4 INPUT 4
3 INPUT 5
2 INPUT 6
1 INPUT 7
(NO) = Normally Open, (C) = Common, (NC) = Normally Closed
Figure 4. C50-37F-x adaptor cable pin out
Details on this cable are available on our web site at www.mccdaq.com/products/accessories.aspx.
Note
The RELAY 5, 6 and 7 NC terminals on the PCI-PDISO16 board’s 50-pin I/O connector (pin 38, 39 and 40) are
not accessible when using the C50-37F-x adaptor cable.

PCI-PDISO16 User's Guide Installing the PCI-PDISO16
15
20
1
37
19
The red stripe
identifies pin # 1
37-pin Female
Dsub connector
50-pin Female
IDC Connector
1
2
49
50
Figure 5. C50-37F-x adaptor cable
Field wiring and signal termination
You can use the following screw terminal boards to terminate field signals and route them into the PCI-
PDISO16 using the C50FF-x cable:
CIO-MINI50 –50-pin screw terminal board.
CIO-TERM100 –100-pin screw terminal board.
SCB-50 –50 conductor, shielded signal connection/screw terminal box provides two independent 50-pin
connections.
You can use the following screw terminal boards to terminate field signals and route them into the PCI-
PDISO16 using the C50-37F-x adaptor cable:
CIO-MINI37 –37-pin screw terminal board.
CIO-TERMINAL –37-pin screw terminal board with on-board prototype area.
SCB-37 –37 conductor, shielded signal connection/screw terminal box providing two independent 37-pin
connections.
Details on these products are available on our web site at
www.measurementcomputing.com/products/screw_terminal_bnc.aspx.
Caution! Do not use the CIO-MINI50 screw terminal board if your field voltages are greater than 24 volts.
The CIO-MINI50 does not have shields to protect users from accidental contact with hazardous
high voltage signals. Construct a safe, fully insulated cable to carry your signals directly from your
equipment to the PCI-PDISO16 connector. If you use a screw terminal board, ensure that it is fully
enclosed in an insulated, protected box.
Additional signal conditioning is not required
The PCI-PDISO16 is designed with signal conditioning installed. Most accessory boards are intended to
provide signal conditioning or easy-to-access signal termination. In general, the PCI-PDISO16 does not require
additional signal conditioning.

16
Chapter 3
Functional Description
Isolated inputs
The PCI-PDISO16 board has eight isolated input channels. A schematic of a single channel is shown in Figure
6. The signals are routed through a bridge rectifier so that the inputs are not polarity sensitive.
470 Ohm
Isolated Input
Not Polarized Circuitry Sharing
PC Ground
Filter Switch
0.1uF
47K
+5V
100K
Figure 6. Isolated input channel - simplified schematic
Extending the input range
To extend the input range beyond the 5-28V specified, add an external resistor. Figure 7 shows the resistor and
the equations used to calculate resistor values for a given Vin.
1.6 K
Isolated Input
Not Polarized
R ext
Vin
R ext = 100 * (Vin - 28)
Pw = R ext / 10 000
Figure 7. Input voltage range extender resistor
Digital I/O Techniques
For more information about digital I/O techniques, refer to the Guide to Signal Connections. This document is
available on our web site at www.mccdaq.com/signals/signals.pdf.

PCI-PDISO16 User's Guide Functional Description
17
Form C relay outputs
The Form C relay has a Common (C), Normally Open (NO) and Normally Closed (NC) contact; see Figure 8.
Figure 8. Form C relay contacts
When a 0 is written to the output, the relay is not energized, and the common and NC are in contact.
When a 1 is written to the output, the relay is energized and the common and NO are in contact.

18
Chapter 4
Specifications
Typical for 25°C unless otherwise specified.
Specifications in italic text are guaranteed by design.
Relay specifications
Table 1. Relay specifications
Number
16
Contact Configuration
16 Form C
Contact Rating
6A @ 120VAC or 28VDC resistive (see connector ratings below)
Contact Resistance
100 milliohms max
Operate Time
20 milliseconds
Release Time
10 milliseconds max
Vibration
10 to 55 Hz (Dual amplitude 1.5mm)
Shock
10 G (11 milliseconds)
Dielectric Isolation
500 V (1 minute)
Life Expectancy
10 million mechanical operations, min
Power on RESET state
Not energized. NC in contact to Common.
Isolated inputs
Table 2. Isolated input specifications
Number
16
Isolation
500V
Resistance
1.6 k Ohms min
Voltage Range
DC: 5 to 28 V (Not TTL compatible)
AC: 5 to 28 V (50 to 1000 Hz)
Input ‘High’ Level
>5V min (positive or negative input voltage - not TTL compatible)
Input ‘Low’ Level
<2.5V max (positive or negative input voltage)
Response
w/o filter: 20 µS
w/ filter: 5 mS
Filters
Time constant: 5 mS (200Hz)
Filter control: Each input individually programmable
Power-up /reset: Filters off
Power consumption
Table 3. Power consumption specifications
+5 V power
All relays off 0.7 A typical
All relays on 2.0 A typical
Environmental
Table 4. Environmental specifications
Operating temperature range
0 to 70 °C
Storage temperature range
-40 to 100 °C
Humidity
0 to 90% non-condensing

PCI-PDISO16 User's Guide Specifications
19
Main connector and pin out
Table 5. Main connector specifications
Connector type
50-pin header
Compatible cables
C50FF-x: 50-pin IDC female to female cable. x = length in feet.
C50-37F-x: 50-pin IDC to 37-pin female D connector (adaptor cable for
connecting to a PCI-PDISO8 compatible interface). x = length in feet.
Compatible accessory products
(using the C50FF-x cable)
CIO-MINI50
CIO-TERM100
SCB-50
Compatible accessory products
(using the C50-37F-x cable)
CIO-MINI37
CIO-TERMINAL
SCB-37
Max current
3 A
Note that the PCI-PDISO16 board has two 50-pin connectors, identified on the board as P2 and P3. P2 is
located adjacent to the main I/O connector bracket at the left side of the board. P3 is located towards the
middle-right side of the board.
Table 6. P2 connector pin out
Pin
Signal Name
Pin
Signal Name
50
NC
49
NC
48
NC
47
NC
46
NC
45
NC
44
NC
43
NC
42
NC
41
NC
40
RELAY 6 (NC)
39
RELAY 5 (NC)
38
RELAY 7 (NC)
37
RELAY 0 (NO)
36
RELAY 0 (C)
35
RELAY 0 (NC)
34
RELAY 1 (NO)
33
RELAY 1 (C)
32
RELAY 1 (NC)
31
RELAY 2 (NO)
30
RELAY 2 (C)
29
RELAY 2 (NC)
28
RELAY 3 (NO)
27
RELAY 3 (C)
26
RELAY 3 (NC)
25
RELAY 4 (NO)
24
RELAY 4 (C)
23
RELAY 4 (NC)
22
RELAY 5 (NO)
21
RELAY 5 (C)
20
RELAY 6 (NO)
19
RELAY 6 (C)
18
RELAY 7 (NO)
17
RELAY 7 (C)
16
INPUT 0
15
INPUT 0
14
INPUT 1
13
INPUT 1
12
INPUT 2
11
INPUT 2
10
INPUT 3
9
INPUT 3
8
INPUT 4
7
INPUT 4
6
INPUT 5
5
INPUT 5
4
INPUT 6
3
INPUT 6
2
INPUT 7
1
INPUT 7

PCI-PDISO16 User's Guide Specifications
20
Table 7. P3 connector pin out
Pin
Signal Name
Pin
Signal Name
50
NC
49
NC
48
NC
47
NC
46
NC
45
NC
44
NC
43
NC
42
NC
41
NC
40
RELAY 6 (NC)
39
RELAY 5 (NC)
38
RELAY 7 (NC)
37
RELAY 0 (NO)
36
RELAY 0 (C)
35
RELAY 0 (NC)
34
RELAY 1 (NO)
33
RELAY 1 (C)
32
RELAY 1 (NC)
31
RELAY 2 (NO)
30
RELAY 2 (C)
29
RELAY 2 (NC)
28
RELAY 3 (NO)
27
RELAY 3 (C)
26
RELAY 3 (NC)
25
RELAY 4 (NO)
24
RELAY 4 (C)
23
RELAY 4 (NC)
22
RELAY 5 (NO)
21
RELAY 5 (C)
20
RELAY 6 (NO)
19
RELAY 6 (C)
18
RELAY 7 (NO)
17
RELAY 7 (C)
16
INPUT 0
15
INPUT 0
14
INPUT 1
13
INPUT 1
12
INPUT 2
11
INPUT 2
10
INPUT 3
9
INPUT 3
8
INPUT 4
7
INPUT 4
6
INPUT 5
5
INPUT 5
4
INPUT 6
3
INPUT 6
2
INPUT 7
1
INPUT 7
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