MC Fastpack manual 

EXPERTISE
INJECTION SYSTEMS
MC-Fastpack Power-Tool
Instruction handbook
Betriebsanleitung
Manuel d’instructions
Manuale di istruzioni
Manual de instrucciones
Manual de instruções
使用说明书

MC-Fastpack Power-Tool
2 MC-Bauchemie Müller GmbH & Co. KG 01-2021
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b)
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G. H.
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01-2021 MC-Bauchemie Müller GmbH & Co. KG 3
Instruction handbook
Contents:
1) General ...............................................................4
Applicable standards ....................................................4
Copyright ...............................................................4
Guarantee ..............................................................4
Typeplate and CE mark ...................................................4
Additional system documentation .........................................5
2) Safety regulations ...................................................5
Symbols in the instruction handbook .......................................5
Safety instructions that must be strictly complied with .......................8
Use in accordance to the instructions .....................................10
Use not in accordance to the instructions .................................10
3) Scope of delivery ...................................................10
4) Product overview ...................................................11
Safety instructions stickers ..............................................11
5) Functional description .............................................11
6) Preparing the dispenser for use ....................................11
Procedure .............................................................11
7) Operation ...........................................................12
Inserting the cartridge ..................................................12
Connect the dispenser to the compressed air supply ........................12
Leveling the cartridge pistons ............................................12
Fitting the mixer ........................................................12
Dispensing the material .................................................13
Removing the cartridge .................................................13
Removing and replacing cartridge holder and plunger discs .................13
8) Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9) Maintenance and repair ............................................15
Notices ...............................................................15
10) Technical data ......................................................16
11) Pneumatic diagram .................................................16
12) Declaration of conformity...........................................17

MC-Fastpack Power-Tool
4 MC-Bauchemie Müller GmbH & Co. KG 01-2021
1) GENERAL
The original instruction handbook was compiled in English. The other languages are
based upon the original version.
Applicable standards
J2006/42/EC: Machinery Directive
JEN ISO 12100:2010
Safety of machinery – general principles for design – risk assessment and risk
reduction
JEN ISO 4414:2010
Pneumatic fluid power – General rules & safety requirements for systems and
their safety
Copyright
All rights reserved. This manual may not be copied either in part or as a whole nor
reproduced in an electronic form without the previous written permission of the
manufacturer.
Guarantee
The manufacturer grants 24 months guarantee from the date of delivery of the dis-
penser. Wearing parts are excluded from the guarantee. Modifications to the device
as well as repair and service work may only be carried out by the manufacturer or
his service partner, otherwise the warranty and liability rights are rendered invalid.
Typeplate and CE mark

01-2021 MC-Bauchemie Müller GmbH & Co. KG 5
Additional system documentation
You can find additional information on the website: www.sulzer.com.
2) SAFETY REGULATIONS
Ensure that the instruction handbook is always easily
accessible for users.
We reserve the right to make changes as the result of technical
modifications.
Read this instruction handbook through carefully!
Correct function and operational safety can only be guaranteed when
the users are familiar with and comply with all safety regulations in this
instruction handbook.
Symbols in the instruction handbook
INFORMATION
Information on assembly, operation or maintenance.
WARNING Possibly dangerous situation. If this danger is not avoided,
death or very serious, irreversible injuries can result.
CAUTION Possibly dangerous situation. If this danger is not avoided,
slight or minor irreversible injuries can result.
NOTICE Situation that could cause damage to equipment.
Generally dangerous situation.
Risk of explosion
Instruction handbook

MC-Fastpack Power-Tool
6 MC-Bauchemie Müller GmbH & Co. KG 01-2021
Dangers/hazards that may result from open fire.
Dangers/hazards that may result from flying parts.
Dangers that may result from trapping of fingers or the entire
hand.
Always read the instruction handbook before using the product.
Dangers/hazards that may result from opening the device.
Never open the device; for maintenance and repair work.
Persons using the dispenser must wear protective gloves
during operation of the device.
WEAR PROTECTIVE GOGGLES
DURING USE AS WELL AS VICINITY
Persons using the dispenser, as well as any persons in the
vicinity, must wear protective goggles during operation of the
device. Non- compliance can result in serious injury.
CE
The dispenser bears the CE mark in compliance with the
respective European directives.
Capable of being recycled.

01-2021 MC-Bauchemie Müller GmbH & Co. KG 7
Instruction handbook
The following general safety instructions inform you about the possible
residual dangers that exist even when the device is used in accord-
ance to the instructions, or dangers that may arise unexpectedly.
A – standard use
B – special use
C – local requirements
D – unexpected problem
In addition, the special safety instructions must be complied with that
are given directly in the respective situations.
Furthermore the local statutory regulations on accident prevention
and environmental protection applicable at the operating site must
be complied with.
The dispenser may not be used before the operating sequence and the instructions
contained in this instruction handbook have been read and understood. The device
works at a high pressure, see “10) Technical data” on page 16.
If these instructions are not observed, high pressures can be accidentally dis-
charged from the dispenser or the dispenser may burst, resulting in serious injury
to the user or persons in its vicinity and also in damage to equipment.

MC-Fastpack Power-Tool
8 MC-Bauchemie Müller GmbH & Co. KG 01-2021
Safety instructions that must be strictly complied with:
WARNING
Risk of injury and accidents in the event of
non-compliance with the safety regulations
EAll safety regulations must be complied with; the manufacturer is not liable for
any damage resulting from non-observance of safety regulations!
WARNING
Risk of injury due to incorrect use, not wearing the
personal protection equipment.
EDuring use, all users and all persons in the vicinity must wear protective
goggles and safety gloves to prevent skin contact with the dispensed material.
EThe user is not permitted to point the cartridge outlet/ mixing tip at living
beings or objects during use.
EObserve the safety instructions on the cartridge label.
WARNING
Risk of tripping over the compressed air hose / due to lack
of cleanliness at the workplace!
EAlways ensure that the workplace is clean and tidy.
ELay compressed air hoses so that they do not create a tripping hazard for the
operator or bystanders.
WARNING
Explosion and fire hazard
ENever use the device near sources of ignition or energy sources
that constitute a potential risk of combustion/explosion.

01-2021 MC-Bauchemie Müller GmbH & Co. KG 9
Instruction handbook
JThe pneumatic driving unit (refer to item 4 in figure {A} on page 2) may never be
opened or removed.
JThe dispenser must be handled carefully. The dispenser must be stored at a cool,
dry place. Refer to “10) Technical data” on page 16. The dispenser must be trans-
ported carefully. Shocks should be avoided as far as possible. Never drop the
dispenser onto the floor or workbench. Prevent knocks at the workplace.
JIt is not permitted to remove, circumvent, bridge or take the safety devices out of
operation when the dispenser is in use.
JAlways comply with the warning and information signs on the device. These
warning and information signs should never be removed. They must be replaced
immediately if they become detached or are illegible.
JThe integrated pressure regulator valve should never be removed, modified or
manipulated. Pressure limits must be strictly adhered to.
JBefore usage, always check the dispenser for any visible signs of damage and
faults. Only use the dispenser when it is in usable condition. If you are unsure of
the usability of the dispenser or if signs of breakage or other damage become
recognizable, stop using the device immediately. Send the device to the manufac-
turer for inspection and repair (you can find additional information on the website:
www.sulzer.com).
JAlways keep the dispenser clean to prevent functional fault or injury.
JNever attempt to make any repairs or modifications to the dispenser yourself.
Maintenance and repairs must be carried out exclusively by qualified specialist
personnel. This work may never by carried out when the dispenser is connected
to the compressed air supply.
JTake care when connecting and removing compressed air hoses.
JOnly original accessories of MC-Fastpack Power-Tool may be used. When using
accessories of other manufacturers, all warranty rights towards the manufactur-
er are rendered invalid and malfunctions or accidents may occur.

MC-Fastpack Power-Tool
10 MC-Bauchemie Müller GmbH & Co. KG 01-2021
Manipulations or modifications to the device by persons not
authorized by the manufacturer as well as non-compliance with
the safety regulations contained in the instruction handbook are
dangerous and can cause accidents with serious injury and/or
damage to materials.
Use in accordance to the instructions
The hand held dispenser was developed for mixing and dispensing materials of var-
ious combinations. Use in accordance with the intended purpose requires compli-
ance with the instructions in the instruction handbook. The specifications in Chapter
see “10) Technical data” on page 16 apply as the binding limits for use and technical
data of the device.
Use not in accordance to the instructions
These include:
JAny applications that deviate from the applications listed in Chapter
«Use in accordance to the instructions».
JUse of the device without appropriate instruction
JRemoving the warning plates on the device
JCareless handling near open fire or energy sources
JChanges to the device without the written permission of the manufacturer
JUse of cartridges or spare parts of a dierent manufacturer without written
consent of the manufacturer
WARNING
Risk of injury and accidents arising from use that is not in
accordance with its intended purpose
EThe manufacturer is not liable for damage resulting from non-observance of
the intended purpose
3) SCOPE OF DELIVERY
Refer to figure {C} on page 2:
0 Dispenser (fitted with cartridge holder & plungers)
13 Instruction handbook

01-2021 MC-Bauchemie Müller GmbH & Co. KG 11
4) PRODUCT OVERVIEW
Refer to the figures {A} to {I} on page 2:
1 Cartridge guide
2 Plunger discs*
3 Dispense volume indicator
4 Pneumatic drive unit
5 Cartridge ejector button
6 Cartridge holder*
7 Trigger
8 Pressure regulation valve
9 Handle
10 Retract Button
11 Retaining Nut
12 Nose Plug
13 Instruction handbook
14 Compressed air connection
* available as a spare part
Safety instructions stickers
5) FUNCTIONAL DESCRIPTION
Refer to the figures {A} to {I} on page 2:
Theairpressureinthepneumaticcircuitisloweredbythepressureregulationvalve(8).
Air Pressure drives a cylinder piston which moves the mounted plungers (2) into the
cartridge tubes and forces material into the static mixer.
6) PREPARING THE DISPENSER FOR USE
Procedure
Refer to the figure {A} on page 2:
1. Install desired ¼” NPTF or BSPPF quick-release coupling (not included) using
two wrenches to tighten.
2. Connect dispenser to compressed air line and verify connection for air leaks.
May need to tighten connection if leaks are discovered.
Instruction handbook

MC-Fastpack Power-Tool
12 MC-Bauchemie Müller GmbH & Co. KG 01-2021
7) OPERATION
Inserting the cartridge
Refer to the figure {B} on page 2:
CAUTION
Risk of crushing by extending plunger!
1. Always push the cartridge with dierent volume ratios with the higher volume
(A-side) upwards into the guides (1) and press downwards until it locks into
place.
Connect the dispenser to the compressed air supply
NOTICE Risk of damage due to incorrect compressed air supply!
E
Observe the maximum supply pressure of the compressed air supply. Refer to
Chapter “10) Technical data” on page 8.
1. Connect the compressed air hose onto the compressed air inlet with the quick-
release coupling.
Leveling the cartridge pistons
Refer to figures {D} and {E} on page 2:
1. Remove the retaining nut (11) and nose plug by turning it by 120° counter-
clockwise.
2. Set the pressure regulation valve (8) to the minimum discharge quantity.
3. Press the trigger (7) until both components are evenly pressed out of the
cartridge.
Fitting the mixer
Refer to figure {F} on page 2:
1. Fit the mixer (a) and secure in place by using the retaining nut on the cartridge
outlet (b).

01-2021 MC-Bauchemie Müller GmbH & Co. KG 13
Instruction handbook
Dispensing the material
Refer to figures {G} and {H} on page 2:
1. Press the trigger (7). Dispensing starts and the red dispense volume indicator (3)
moves forward. When the trigger (7) is released, dispensing stops.
2. The dispensed volume flow-rate can be controlled with the pressure regulation
valve (8).
Removing the cartridge
Refer to figure {I} on page 2:
1. Release the trigger (7) and press the retract button (10) until the plungers have
moved to the rear stop.
2. Using the cartridge ejector button (5), press the cartridge out of the cartridge
holder and remove the cartridge upwards.
Dispose of the cartridge and mixer in accordance with the adhesive /
sealant manufacturer’s instructions.
Removing and replacing cartridge holder and plunger discs
1. Disconnect dispenser from compressed air supply.
2. Squeeze sides of cartridge holder (6) and remove from top of the dispenser.
3. Remove and replace plunger discs (2) using 4 mm hex key. Smaller plunger disk is
installed on the lower rod closest to handle (9).
4. Install new cartridge holder (6) from the top of the dispenser until click. Cartridge
ejector button (5) should be closest to cartridge guide (1).
5. Re-connect compressed air supply.

MC-Fastpack Power-Tool
14 MC-Bauchemie Müller GmbH & Co. KG 01-2021
8) TROUBLESHOOTING
No Fault Cause Remedy
1 Plunger discs
cannot enter the
cartridge
• Cartridge not fully
inserted in cartridge
holder
• Foreign matter in
cartridge guide
• Wrong diameter of
plunger discs installed
• Check that the correct
cartridge holder is installed
and is not damaged. Push
cartridge fully down into the
cartridge sleeve.
• Remove foreign matter from
cartridge guide (do not use
sharp tools).
• Check the correct diameter of
plunger discs. Change plunger
discs if necessary.
2 Cartridge cannot
be removed from
the dispenser
• Plunger discs are still
in position inside the
cartridge
• Fully retract the plungers by
using the retract button (check
dispense volume indicator).
3 Dispensing is
interrupted
• Compressed air supply
has been interrupted
• Check compressed air supply
pressure. Check connection to
dispenser.
4 Unable to
discharge
material
• Material has cured in
the mixer
• Pressure not high
enough
• Replace the mixer. Refer to
mixer-open-time in technical
data sheet of materials to be
dispensed.
• Gradually increase the
pressure by turning the
pressure regulation valve.
5 Leaking air noise • Inlet pressure too high –
safety valve blowing o
• Leakage at compressed
air connection
• Leakage from handle
• Check and reduce inlet
pressure to adequate level.
• Check and tighten the adapter.
• If the source of air leakage is
inside the handle please send
the device to the manufacturer
or authorized service station
for inspection.
6 Uneven
dispensing speed
• Foreign matter in driving
unit /damaged sealing
• Send device to manufacturer
or authorized service station
for inspection (never use
solvents to clean the air path).

01-2021 MC-Bauchemie Müller GmbH & Co. KG 15
Instruction handbook
9) MAINTENANCE AND REPAIR
Notices
All maintenance and repair may only be carried out by sites author-
ized by the manufacturer and exclusively by qualified and suitably
trained personnel (you can find additional information on the website:
www.sulzer.com).
WARNING
Risk of injury due to accidental actuation of the dispenser
and/or flying device components!
EAlways disconnect the compressed air supply from the dispenser during
maintenance.
CAUTION
Risk of injury from incorrect maintenance and repair!
EThe pneumatic drive unit (refer to item 4 in figure {A} on page 2) may never
be opened. If it is necessary to service or repair the pneumatic driving unit,
please contact:
Sulzer Mixpac Ltd
Ruetistrasse 7
9469 Haag
Switzerland
Phone [phone]
Email: [e-mail]
Website: www.sulzer.com
NOTICE
Risk of damage due to incorrect maintenance and cleaning!
EAlways keep the dispenser clean.
ENever use any corrosive cleaning agents for cleaning the surface of the
device (do not use products containing silicone).

MC-Fastpack Power-Tool
16 MC-Bauchemie Müller GmbH & Co. KG 01-2021
10) TECHNICAL DATA
Operating pressure 680 kPa (6.8 bar) (98 psi) max.
Compressed air supply 1000 kPa (10 bar) 145 PSI
Compressed air quality ISO 8573-1:2010 [2:4:2]
Sound level 83 dB
Recommended operating temperature +5°C to +40°C
Relative air humidity 30% to 80% RH (non-condensing)
Transport and storage temperature 0°C to +40°C
Pressure adjustment infinitely variable
Cylinder Ø 100 mm
Cartridge volume 400 ml
Weight 2.5 kg
2
1
1
2
1
2
142 53 67
1 Compressed air supply 1000 kPa max.
2 Regulator valve 680 kPa
3 Push switch, cylinder forwards
4 Push switch, cylinder backwards
5 Quick exhaust with
silencer (integrated
into the cylinder)
6 Pneumatic Drive Unit
7 Leakage
11) PNEUMATIC DIAGRAM

01-2021 MC-Bauchemie Müller GmbH & Co. KG 17
Instruction handbook
12) DECLARATION OF CONFORMITY

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A
B
a)
b)
a) + a)
–
3
A.
C.
E.
G. H.
B.
D.
F.
I.

01-2021 MC-Bauchemie Müller GmbH & Co. KG 19
Betriebsanleitung
Inhalt:
1) Allgemeines ........................................................20
Angewandte Normen ...................................................20
Urheberrecht ..........................................................20
Garantiebedingungen ...................................................20
Typenschild und CE-Kennzeichen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Zusätzliche Systemdokumentation ........................................21
2) Sicherheitsvorschriften ............................................21
Symbole in dieser Betriebsanleitung ......................................21
Sicherheitshinweise, die strikt zu befolgen sind ............................24
Bestimmungsgemäße Verwendung .......................................26
Nicht bestimmungsgemäße Verwendung ..................................26
3) Lieferumfang ........................................................26
4) Produktübersicht ...................................................27
Sicherheitsaufkleber ....................................................27
5) Funktionsbeschreibung ............................................27
6) Austraggerät für Betrieb vorbereiten ..............................27
Vorgehensweise .......................................................27
7) Betrieb ..............................................................28
Kartusche einsetzen ....................................................28
Austraggerät an die Druckluftzufuhr anschließen ..........................28
Kartuschenkolben nivellieren ............................................28
Mischer anbringen .....................................................28
Material austragen .....................................................29
Kartusche entfernen ....................................................29
Kartuschenhalter und Stößel-Scheiben entfernen und austauschen ..........29
8) Störungsbehebung ..................................................30
9) Wartung und Reparatur .............................................31
Hinweise ..............................................................31
10) Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11) Pneumatikschema ..................................................32
12) Konformitätserklärung ..............................................33

MC-Fastpack Power-Tool
20 MC-Bauchemie Müller GmbH & Co. KG 01-2021
1) ALLGEMEINES
Die Originalbetriebsanleitung ist in englischer Sprache verfasst. Alle anderen
Sprachen sind davon abgeleitet.
Angewandte Normen
J2006/42/EC: Maschinenrichtlinie
JEN ISO 12100:2010
Sicherheit von Maschinen – Allgemeine Gestaltungsleitsätze – Risikobeurteilung
und Risikominderung
JEN ISO 4414:2010
Fluidtechnik – Allgemeine Regeln und sicherheitstechnische Anforderungen an
Pneumatikanlagen und deren Bauteile
Urheberrecht
Alle Rechte vorbehalten. Diese Betriebsanleitung darf ohne vorherige schriftliche
Genehmigung des Herstellers weder vollständig noch teilweise kopiert oder in elek-
tronischer Form reproduziert werden.
Garantiebedingungen
Der Hersteller gewährt ab Lieferung des Austraggeräts 24 Monate Gewährleistung.
Verschleißteile sind davon ausgeschlossen. Änderungen am Gerät, sowie Repa-
ratur- und Wartungsarbeiten dürfen ausschließlich vom Hersteller oder dessen
Servicepartner durchgeführt werden, andernfalls erlischt der Garantie- und Haf-
tungsanspruch.
Typenschild und CE-Kennzeichen